Assembly RL-D. Stückliste RL-D-50-A0141 RL-D / MK-N23-01 / EK RL-D-30-A0144 RL-D / MK-N23XL-01 / EK. Maßstab: Zeichnungsstand:
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1 D D C 6 OBJEKT Anz. Stückliste Artikelnr. Bezeichnung RL-D-20-A043 RL-D / MK-N7-0 / EK RL-D-30-A044 RL-D / MK-N23-0 / EK RL-D-50-A040 RL-D / MK-N23XL-0 / EK RL-D-50-A04 RL-D / MK-N23XL-0 / EK RL-DC AA Connection part 270mm RL-DC AA Connection part 350mm RL-DC T-0 Connection part RL-DC-BL-50-BX-AA-02 Connection part Base-50 RL-DC-CBK-5532-M-0 Chain/Cable Kit C B 4 B 7 8 Freigabe Datum: Name: Unterschrift: Für Entscheidungen über die Geeignetheit der von igus zu liefernden Produkte für bestimmte Anwendungsfälle und Konstruktionen, in die die igus -Produkte einbezogen sind, ist ausschließlich der Kunde verantwortlich. Die ausschließliche Verantwortung des Kunden für die Konstruktion und/oder Verwendung liegt auch dann beim Kunden, wenn igus in die Entwicklung eines vom Kunden geschaffenen Produktes einbezogen wird und dabei, etwa durch Ratschläge oder Empfehlungen, mitwirkt. Werkstoff: mit gekennzeichnete Maße sind Prüfmaße Zeichnungsänderungen: Maßstab: Bauteilvolumen: Zulässige Abweichung für Maße ohne Toleranzangabe Nennmaßbereich über bis DIN ISO 2768-m 0, Schutzvermerk nach DIN ISO 606 beachten , 0,2 0,3 0,5 A Index Änderung Datum Name 3 Zeichnungsstand: erstellt geprüft Datum Plastics for longer life Name F. Berger Spicher Str. a 547 Köln Dateiname: RL-D-RBT-5532-BC-AE - RL-056.idw 2 Zeichnungsnummer: RL-056 Assembly RL-D Artikelnummer: RL-D-RBT-5532-BC-AE Blatt A3 A
2 H robolink D RL-D-50-A040 Component RL-D-50-A040 Weight Max. output torque Max. speed (at max. load) 4,2 kg 50 Nm 6 rpm B L... Dimensions [mm] B L H 87, consisting of the following individual components. Motor kit RL-D-50-MK-C-N23XL-0 2. Robot joint RL-D Output encoder RL-D-50-EK-0 / 7
3 robolink D RL-D-50-A040 Motor kit RL-D-50-MK-C-N23XL-0... for distance over hubs 60 (Nema23XL) Maximum voltage 60 VDC Nominal voltage Nominal current 4,2 A Holding torque 3,5 Nm Ratchet torque 0,075 Nm Step angle.8 ±5% Resistance/phase 0.65 ±0% Inductivity/phase 3.2 ±20% Moment of inertia of rotor 0,84 kgcm² Shaft load, axial 5 N Shaft load, radial (20 mm) 63 N... Motor identification MOT-AN-S M-A-AAAA 24 VDC 48 VDC The characteristic curves were determined in quarter step mode. 2 / 7
4 robolink D RL-D-50-A Motor weights Strands Connector Encoder Encoder and brake,45 kg,56 kg,58 kg,82 kg... Operating data CE EMC guideline Insulation class B Max. humidity 85 % IP rating - motor housing IP65 (shaft seal IP52), motor with stranded wires IP40 Max. allowable temperature increase 80 C Ambient temperature max. +50 C Ambient temperature min. -0 C... Pin assignment of stepper motor connector Motor size: 42, 56, 60 (Nema7, 23, 23XL) PIN Signal Phase Colour A/ brown 2 A white 3 B 2 blue 4 B/ 2 black 5 PE greenyellow Housing Shielding Low-cost robotics... build or buy... freely configurable 3 / 7
5 robolink D RL-D-50-A040 robot joint RL-D Technical data Max. output torque dyn., periodic use (<30% duty) 50 Nm Max. axial stat. load in the case of horizontal mounting <,200 N Max. radial torque (permanent) 25 Nm Effi ciency < 0.4 Transmission 48: Axis distance 63 mm Backlash < 0.5 Breakaway torque < 0 cnm Type Dimensions [mm] RL- D robolink Type Installation size Design Reduction Variation 4 / 7
6 robolink D RL-D-50-A040 Output encoder RL-D-50-EK-0... Dimensions [mm] d d2 d3 m h Pole pairs for x M6 0 ~92 PRT-0 d h m d2 d3... Resolution per axis Operating voltage 5 V Signals/rotation 740 Zero signal/index yes Number of pulses per channel ~3660 Number of edges (quadrature) ~4640 Resolution 0,02 Contact: Martin Raak Product Manager robolink Phone Fax mraak@igus.de 5 / 7
7 H robolink D RL-D-50-A04 Component RL-D-50-A04 Weight Max. output torque Max. speed (at max. load) 4,9 kg 50 Nm 6 rpm B L... Dimensions [mm] B L H consisting of the following individual components. Motor kit RL-D-50-MK-C-N23XL-0 2. Robot joint RL-D Output encoder RL-D-50-EK-0 / 7
8 robolink D RL-D-50-A04 Motor kit RL-D-50-MK-C-N23XL-0... for distance over hubs 60 (Nema23XL) Maximum voltage 60 VDC Nominal voltage Nominal current 4,2 A Holding torque 3,5 Nm Ratchet torque 0,075 Nm Step angle.8 ±5% Resistance/phase 0.65 ±0% Inductivity/phase 3.2 ±20% Moment of inertia of rotor 0,84 kgcm² Shaft load, axial 5 N Shaft load, radial (20 mm) 63 N... Motor identification MOT-AN-S M-A-AAAA 24 VDC 48 VDC The characteristic curves were determined in quarter step mode. 2 / 7
9 robolink D RL-D-50-A04... Motor weights Strands Connector Encoder Encoder and brake,45 kg,56 kg,58 kg,82 kg... Operating data CE EMC guideline Insulation class B Max. humidity 85 % IP rating - motor housing IP65 (shaft seal IP52), motor with stranded wires IP40 Max. allowable temperature increase 80 C Ambient temperature max. +50 C Ambient temperature min. -0 C... Pin assignment of stepper motor connector Motor size: 42, 56, 60 (Nema7, 23, 23XL) PIN Signal Phase Colour A/ brown 2 A white 3 B 2 blue 4 B/ 2 black 5 PE greenyellow Housing Shielding Low-cost robotics... build or buy... freely configurable 3 / 7
10 robolink D RL-D-50-A04 Robot joint RL-D Technical data Max. output torque dyn., periodic use (<30% duty) 50 Nm Max. axial stat. load in the case of horizontal mounting <,200 N Max. radial torque (permanent) 25 Nm Effi ciency < 0.4 Transmission 48: Axis distance 63 mm Backlash < 0.5 Breakaway torque < 0 cnm Type Dimensions [mm] RL- D robolink Type Installation size Design Reduction Variation 4 / 7
11 robolink D RL-D-50-A04 Output encoder RL-D-50-EK-0... Dimensions [mm] d d2 d3 m h Pole pairs for x M6 0 ~92 PRT-0 d h m d2 d3... Resolution per axis Operating voltage 5 V Signals/rotation 740 Zero signal/index yes Number of pulses per channel ~3660 Number of edges (quadrature) ~4640 Resolution 0,02 Contact: Martin Raak Product Manager robolink Phone Fax mraak@igus.de 5 / 7
12 H robolink D RL-D-30-A044 Component RL-D-30-A044 Weight Max. output torque Max. speed (at max. load) 2, kg 20 Nm 9 rpm B L... Dimensions [mm] B L H consisting of the following individual components. Motor kit RL-D-30-MK-C-N Robot joint RL-D Output encoder RL-D-30-EK-02 / 7
13 robolink D RL-D-30-A044 Motor kit RL-D-30-MK-C-N for distance over hubs 56 (Nema23) Maximum voltage 60 VDC Nominal voltage VDC Nominal current 4,2 A Holding torque 2 Nm Ratchet torque 0,068 Nm Step angle.8 ± 5% Resistance/phase 0.5 ± 0% Inductivity/phase 2.2 ± 20% Moment of inertia of rotor 0,48 kgcm² Shaft load, axial 5 N Shaft load, radial (20 mm) 52 N... Motor identification MOT-AN-S M-A-AAAA 24 VDC 48 VDC The characteristic curves were determined in quarter step mode. 2 / 7
14 robolink D RL-D-30-A Motor weights Strands Connector Encoder Encoder and brake,04 kg,2 kg,4 kg,36 kg... Operating data CE EMC guideline Insulation class B Max. humidity 85 % IP rating - motor housing IP65 (shaft seal IP52), motor with stranded wires IP40 Max. allowable temperature increase 80 C Ambient temperature max. +50 C Ambient temperature min. -0 C... Pin assignment of stepper motor connector Motor size: 42, 56, 60 (Nema7, 23, 23XL) PIN Signal Phase Colour A/ brown 2 A white 3 B 2 blue 4 B/ 2 black 5 PE greenyellow Housing Shielding Low-cost robotics... build or buy... freely configurable 3 / 7
15 robolink D RL-D-30-A044 Robot joint RL-D Technical data Max. output torque dyn., periodic use (<30% duty) 20 Nm Max. axial stat. load in the case of horizontal mounting < 700 N Max. radial torque (permanent) 0 Nm Effi ciency < 0.35 Transmission 50: Axis distance 40 mm Backlash < 0.5 Breakaway torque < 7 cnm Type Dimensions [mm] RL- D robolink Type Installation size Design Reduction Variation 4 / 7
16 robolink D RL-D-30-A044 Output encoder RL-D-30-EK Dimensions [mm] d d2 d3 m h Pole pairs for ,5 4 x M4 0 ~62 PRT-02 d h m d2 d3... Resolution per axis Operating voltage 5 V Signals/rotation 740 Zero signal/index yes Number of pulses per channel ~2470 Number of edges (quadrature) ~9880 Resolution 0,04 Contact: Martin Raak Product Manager robolink Phone Fax mraak@igus.de 5 / 7
17 H robolink D RL-D-20-A043 Component RL-D-20-A043 Weight Max. output torque Max. speed (at max. load) kg 7 Nm 2 rpm B L... Dimensions [mm] B L H consisting of the following individual components. Motor kit RL-D-20-MK-C-N Robot joint RL-D Output encoder RL-D-20-EK-02 / 7
18 robolink D RL-D-20-A043 Motor kit RL-D-20-MK-C-N for distance over hubs 42 (Nema7) Maximum voltage 60 VDC Nominal voltage Nominal current,8 A Holding torque 0,5 Nm Ratchet torque 0,022 Nm Step angle.8 ±5 % Resistance/phase.75 ±0 % Inductivity/phase 3.30 ±20 % Moment of inertia of rotor 0,082 kgcm² Shaft load, axial 7 N Shaft load, radial (20 mm) 20 N... Motor identification MOT-AN-S M-A-AAAA 24 VDC 48 VDC The characteristic curves were determined in quarter step mode. 2 / 7
19 robolink D RL-D-20-A Motor weights Strands Connector Encoder Encoder and brake 0,38 kg 0,43 kg 0,45 kg 0,58 kg... Operating data CE EMC guideline Insulation class B Max. humidity 85 % IP rating - motor housing IP65 (shaft seal IP52), motor with stranded wires IP40 Max. allowable temperature increase 80 C Ambient temperature max. +50 C Ambient temperature min. -0 C... Pin assignment of stepper motor connector Motor size: 42, 56, 60 (Nema7, 23, 23XL) PIN Signal Phase Colour A/ brown 2 A white 3 B 2 blue 4 B/ 2 black 5 PE greenyellow Housing Shielding Low-cost robotics... build or buy... freely configurable 3 / 7
20 robolink D RL-D-20-A043 Robot joint RL-D Technical data Max. output torque dyn., periodic use (<30% duty) 0 Nm Max. axial stat. load in the case of horizontal mounting < 500 N Max. radial torque (permanent) 5 Nm Effi ciency < 0.4 Transmission 38: Axis distance 3 mm Backlash < 0.5 Breakaway torque < 5 cnm Type Dimensions [mm] RL- D robolink Type Installation size Design Reduction Variation 4 / 7
21 robolink D RL-D-20-A043 Output encoder RL-D-20-EK Dimensions [mm] d d2 d3 m h Pole pairs for x M4 0 ~45 PRT-02 d h m d2 d3... Resolution per axis Operating voltage 5 V Signals/rotation 740 Zero signal/index yes Number of pulses per channel ~785 Number of edges (quadrature) ~740 Resolution 0,05 Contact: Martin Raak Product Manager robolink Phone Fax mraak@igus.de 5 / 7
22 Output encoder +5V GND Hall sensor Encoder Index Encoder channel A Encoder channel B red black white green blue yellow Signal shape (clockwise) The robolink sensors are magnetic, incremental angle sensors. Each axis (DOF) has (optional) a magnetic ring and an associated encoder ship. The specifications of the magnetic rings are as follows: RL-S-7 3 pole pairs* south pole additionally (rectangular magnet) RL-D-20 ~45 pole pairs* south pole additionally (rectangular magnet) RL-D-30 ~62 pole pairs* south pole additionally (rectangular magnet) RL-D-50 ~92 pole pairs* south pole additionally (rectangular magnet) *) In case of the strain wave gear (RL-S-7, 5th axis) a magnetic ring with an exact pole number is used. In our worm gears (RL-D) a magnet band is used which is fixed in radial direction on the output ring of the joint. With these, it is not possible to measure full 360 rotations! The exact number of pole pairs (signals) can vary due to tolerances (variation <%). The encoder from Austriamicrosystems (data sheet for download at ams.com/eng/products/magnetic-position-sensors/linear-position/as5304) determines 4x40=60 A/B edges per pole pair (quadrature signals). The Hall sensor Honeywell SS343RT is used to reference the system (zero position). As soon as the Hall sensor is triggered by the fitted magnets ( south pole ), a green LED lights up. Low-cost robotics... build or buy... freely configurable 6 / 7
23 Output encoder A/B and index signals of the encoder ) Housing (SLS) 2) Sensor chip (ALS) 3) Hall sensor ) Magnet (0 position) 2) LED (green) when Hall sensor active ) Magnetic ring 2) Support (SLS) Low-cost robotics... build or buy... freely configurable 7 / 7
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