Cables for Wind Turbines
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1 Cables for Wind Turbines IC HELUKABEL
2 WK POWERLINE ALU 105 C 0.6/1 kv with flexible ALU stranded wires Static _400( to ( flexing _200( to ( Conductor temperature Max. 105 ( Nominal voltage 0.6/1 kv (50Hz) Test voltage: 2.5kV (50Hz) Powe r rating + 30"( ambient temperature in open air Minimum bending radius 4 x cable diameter in accordance to DIN VDE 0298 Part 3, Table 2 Fl ame retardant: IE( ALU alloy stranded wire Special insulation, black Special compound sheath Sheath colour - black UV-resistant Oil-resistant Tests Based on DIN VDE , The HELUWIND ' WK POWERLI NE ALU 105 C with flexible ALU stranded wires was developed specifica lly for easy assembly. The fi ne-wire structure makes the cable extremely flexible and hence easy to install. The cable is also available as a halogen-free design, with UUCSA approval, or with nominal voltage of 1,8/3 kv (E= The product conforms to EC Low Voltage Directive 73/23EEC and/or 93/68EEC. WK POWERLINE ALU 105 C Part No. Number of Outer".... Alu weight Weight Power COI'@$ x cross- approx. kg/km approll. rating- A section mm' mm kg/km hl , hiss x24t " ' h , 9" Othfr dimensions _a.bie upon requhl_ OImfnsoons ond speofiutjons 'I' be d>inged thou; P'''' no\i(e PrI(H 01\ rfqutsl. IC HELUKABEL
3 WK 300w-Torsion 1.8/3kV UV-resistant - - ::----c:::: _ Flexing _35 ( to ( Fixed installation _400( to ( Assembly -200( to ( Nominal voltage in accordance to VDE Uo'U 1.8/3kV Test voltage 50 Hz: 9000 V M inimum bending radius 10 x cable diameter (6 x for fixed installation) Torsion application +/-90 per 1 m for unscreened version Flame test Flame retardant, self-extinguishing Special bare copper stranded wires in accordance to DIN VDE 0295 Special insulation: heat-resistant, black Special sheath compound: heat-resistant Sheath colour - black UV-resistant RoHS-compliant Multi-cl imatic use Torsion-tested Flame-retardan t Oil-resistant Recyclable Easy to pre-assemble The HELUW I ND~ WK 300w-T cable series was designed specifica lly for use in wind turbines. We supply the leading wind tu rbine generator manufacturers with our cables. (E ~ The product conforms to the EG Low-Voltage Directive 2006/95/EG. WK 300w-Torsion (heat-resistant) Part No. Number of AWG / Outer" Cop. Weight Weight ( ore5 x cron- MCM approx. kglkm approx. se«ion mm' mm kglkm x35, 14, x70 2JO " / ' x120 '/ ' h '.. 0 ' x h50, 16,6 ' lx ,,0< x , h "'0 '800 OtMr diirnemlom ~bit upon ",,,I o...om m Ij>KlIiuIlDm rn1 be <~... Ihoul 1"10<,.,Io<e Proc~on ",,,I IC HELUKABEL
4 (800) I (303) d!i2b HELUWIND WK 137 EMC D-Torsion UV-resistant. suita ble for offshore a pplications, Ul/CSA-Style I 20234, singlejmulticore, kv, 90 C (80 C in accordance to Ul) HElU KABEL H ELUW IND WK 137 EMV D -To rslon FT4 UL-STYLE (( Flexing -40 C to + 90 C VDE -40 C to + 90 C UL +80 C Nominal voltag e: In accordance to VDE UclU 0.6/1 kv, in accordance to UL 1000V also suitable for DC 1500 V Test voltage 50 Hz: 3000 V Minimum bending radius: 10 x ca ble diameter (5 x for fixed installation) Torsion application: To +/-150 per 1 m Approvals: UL style single-core UL style** multi-core cruus Special bare copper stranded wires in accordance to DIN VDE 0295 Special core insulation Core colours JZ - black with Numbering + gn-ye or colour code DIN Stranded cores cabled by multi-core version Tinned copper screen Special SSH sheath compound low-adhesion Sheath colour - black Halogen-free Global applications Extremely abrasion-resistant Extremely flame-retardant Torsion-tested Suitable for offshore applications Extremely oil-resistant UV-resistant Multi-climatic use Designed for COl application Easy to pre-assemble Test s: Fire: FT4 + IEC halogen-free IEC Smoke density IEC tested based on Oil RES II wnc approval in preparation Benefits WK 137 T FT4 over H07BN4-F: Fire behaviour in accordance with The HELUWINO " WK 137 EMC D-Torsion ca ble type was designed specifica lly for IEC , use in w ind turbine. We supply the leading wind turbine manufacturers increased abrasion-resistance with our cables. ( (. = The product conforms t o the EG Low-Voltage Directive 2006/95/EG. WK 137 EMV D -Torsion FT4 (JZ) WK 137 EMV D Torsion FT4 Pari No. Number of AWO, Ou t l!r 0 Cop. Wl! ight Weight approx (4)<0.34) (4)<0.5) (6)<05) (4)UxO.5)) A" (10)<0.5) 112><0.5) "',." (3)<075) (4)<O.7SJ tore5 cross- MOM a pprom. s.ection mm' mm ' ''''m.m,., 37.8 " H" " " ,,. n 11.7 ".. "',.",., " (5)<O 75l " ><0.75,., (4)<2><075) (8.>;0.15) (12)<075) 1269 " (18)<0.75) (12)<2.015) m (25xO.7SJ (41.075) (50)<0.15) 23.5 «, " (2.15) «0.1.5)... " " (4.15) (5)<1.5) 10.3 " (7.1.5) 1408 "',... (lhl.5) ".., (3)<2.5) (4)<2.5) H (5.25) (7)<2.5) ).1." (12.2.5) (12)<2.5) (5.4) 2374 '''' (7) (12.4) ,.,,. 0.6) ) (5.6) (4.10) " '''' m (5.10) (4.16) 23.6 " (5.16), 1428 ",..., (4)<2S) (5)<25) (460), ,,~ II: HELUKABEL P~rt '. Number of AWG / Outl!r0 Cop. Wei9ht Weight co res M cross- MOM appro,,- approm ) (1)<95) (1.120) (1.,50) (1"85) 0><240) (1)<300) s.ection mm' mm "m..,.m '''' 25.3 " " WK 137 EMV D-Torsion FT4 (DIN 47100) section mm' mm ' ''''m (2. 2><025).. Part NO. Numooo( AWG / Outer 0 Cop. Weight weight COres ~ cross- MOM a p p ro,,- approx (4J<2JCO.25) (5)<2><025) (2x2x0.34) (4. 2><034) (2xb:.O.5) (4)<05) (6)<0.5) (4)2.05) (2xb:.O.75) (4.2><075) (12)<0.75) (8. 2><015) (12x2x0.75) (32)<075) (4.1.0) (6.10) (8.1.0) (12.10) (2xb.l.5) ( ) ",., ",.,... ",., " , 17.6 m ,,, " m 12.1 " " " m 0<I>e< ---.o_blt_,.." _ ~_*Iboo(/l.ong.ed..., fino'''''''''' _...oquft'
5 ~.. ' ~ I ~*' I = - HELUWIND@ WK 137-Torsion FT4 UV-resistant.suitablefor offshor@applications, UUCSA-Style / 20234, single/multicare. O.6/1kV. gooe (80 C in accordance to UL) Flexing _400( to ( VDE _400( to ( UL ( Nominal voltage: in accordance to VDE UcIU 0.6/1 k\j, in accordance to UL 1000 V also suitable for 1500 V DC Test voltage 50 Hz: 3000 V Minimum bending radius: lox cable diameter (4 x for fixed installation) Torsion application: to +/-150 per 1 m Approvals: UL style single-core UL style multi-core cruus Special bare copper stranded wires in accordance to DIN VDE 0295 Special core insulation Core colours JZ - black with numbering + gn-ye Multi-core version: stranded cores cabled Special SSH sheath compound low-adhesion Sheath colour - black Halogen-free Global applications Extremely abrasion-resistant Extremely flame-retardant Torsion-tested Suitable for offshore applications Extremely oil-resistant UV-resistant Multi-climatic use Designed for COl application Easy to pre-assemble Tests: Fire: FT4 + IEC Halogen-free lee Smoke density IEC OIL RES II wnc approval in preparation Benefits WK 137-T FT4 over H07BN4 F: Fire behaviour in accordance with IE( and FT4. increased abrasion-resistance The HElUWIND WK 137-Torsion FT4 cable type was designed specifica lly for global use in wind turbine. We supply the leading wind turbine manufacturers with our cables. (E = The product conforms to the EG Low Voltage Directive 2006/95/EG. WK 137-Torsion FT4 (JZ) WK 137-Torsion FT4 (JZ) Pilrt No. Number AWG f Outer 0 Cop. Welghl Weight Part No. Number AWG / OUler 0 Cop. Weight Weight of (ores" MCM appro~. '''''m ilppro. 01 (Ores. MCM ilppro '''''m ilppro. cros$-$k1:ion mm cro ss-$k1:ion ' m mm mm' mm' ' m GO.75 >9 >.3 22 n 70S7S4 ' SGO,75 >9.., S '06 14,6 m " GO,75 >9,., GO,75 ". > ' ' " " " GO.75 >9 13,9 ' Gl 'G' " 20.1 '.'." G' G16 60S "' 'G' 10, G16 " 25.S " Gl 13,2»' G25 26, lsgi ls.1 m G25 2S2 )200 '''' " > Gl G35 '.' " 2> Gl.5 9.' 58,,... "., G35 m SGl.5 9,9 n (4):l>il,75) >9,n Gl,S 11.5 " (ISGO,75) > " Gl.S 14,3 m (4x\2>il.75)) >9 "5 3S Gl,5 16,S '''' S (4)((2d)) 136 '''' " on G2.5 " G2,S 11, G2.S 14, ,0< 10,S ''''»' m < 13,6 >9, no ,0< 15, , ".....,..,&ubotls...,be~...",, PI"'-':' ",,",on_, 0Ih0< I: HELUKABEL
6 HI TECH CONTROLS, INC. ~ ureen~ne LARFLEX -X PV1-F HELUKABEl SOlARFLEX X I>Vl F VOE ROllI Nr 8200 ( { tvvr6oq25298 HELUKABEt.. SOlARFLEX X PIlI F VDE Reg Nr 82U «( TVV R&OO25298 Characteristics The perfect wire for solar modules With our SOLARFLEX X PV1-F HELUKABEL- we offer a product in our designated Green Line, which is in the scope of our tong lasting commitment to renewable energies and has TOV and VDE certifications along with the highest quality standards typical for HELUKABEL products. The cable, produced in our own factory in Windsbach near Nuremberg, can be delivered ex-warehouse in cross-sections of 2.5 to 16 mm 2. On top of that, SOLARFlEX X PV1-F even beats competitors' prices. The wire is used globally in stand-alone and networked systems as a module or branch wire. Both insulation layers are set-off coloured from each other for improved handling: black sheathing on natural colour conductor insulation in the standard version, or optionally, red or blue sheathing to simplify local installation. A version designed as a twin wire is also available. Part No. No.cores M Outer 13 Cop. weight Weight Jacket cross-sec. mm ' a pp. mm kg / km a pp. kg / km colo u r 70422S 1 M ," " ' ", " " ' " " li'. 16.., l S3 6 bm IdS " x3s " ,,SO ', x as,, x9s 9120 ' b',,' as b',,' Oo~$ and J,peOrotJOn$ moy be changed WIthout pno. no\l( ~ -HELUKABEL -40QC to + 90 Q C Max. temp. at conductor Q C o Nominal voltage According to VDE Uc/U 600/1 000 V AC 1800 V DC conductorlconductor AC t est voltage 10 kyo 50 Hz Minimum bending radius For fixed installation approx. 4 cable diameters Bare copper, tinned, finely stranded o According to DIN VDE 0295 Klasse 5 and IEC d. o Double-insulated o Insulation cross-linked special compound o Outer sheath cross-linked special compound o Jacket colours: black, red, blue Approval: VDE, rov (2 pfg 1169/ ) UV, ozone, weather and hydrolysis-resistant o Hal0gen-free Very good resistance to oils and chemicals o Flame-resistant accordin9 to VDE , DIN EN , IEC Very robust and abraison-resistant sheath o Resistant to short-circuits up to 200 C thanks to their double insulation; short-circuits temperature 200 C I S sec. Anticipated service life - 2S years o RoHS conformity Ammoniac-resistant Notes o Rodent-proof version available o Ul approved version available o All versions with metre marking
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