RHEYCORD (RTS) (N)SHTOEU-J in line with DIN VDE 0250 part 814

Transcription

1 HEAVY DUTY REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J in line with DIN VDE 0250 part 814 Contents: Letter code Construction details Cross-section and nominal voltages Technical data 2017 RHEYCORD (N)SHT(RTS),

2 HEAVY DUTY REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J in line with DIN VDE 0250 part 814 Contents Type Page Screened / Unscreened cable types Application / design 1-2 RHEYCORD(RTS) (N)SHTOEU-J 3 +3 /3 3 4 RHEYCORD(RTS) (N)SHTOEU-J N Q 5 6 RHEYCORD(RTS) (N)SHTOEU-J N Q + 5Q CE 7 RHEYCORD(RTS) (N)SHTOEU-J N OFE 8 Technical properties optical fibre elements 9 11 Samples for customized reeling cables RHEYCORD(RTS) 12 Technical & electrical properties N = no. of cores Q = cross-section [mm²] REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J in line with DIN VDE 0250 part RHEYCORD (N)SHT(RTS),

3 Fleible cables acc. to german standards To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used. A selection of essential letters indicating: - insulation material, cable design, construction elements - special properties, sheath material - manufacturer letter codes In the following you find an overview of these letter code. Cable design / letter code Letter code Eplanation (N) in line with DIN VDE 0250 part 814 SHT heavy duty rubber insulated fleible reeling cable type OE oil-resistant U flame retardant -J With green yellow protective core (RTK) Neans letter code for cable version with special cold fleible compounds (RTS) Neans letter code for cable version with optimized wall thicknesses OFE Optical fibre element /2 Ground conductor cross-section split into two parts /3 Ground conductor cross-section split into three parts CE Screened single cores Insulation material Special elastomeric hard grade ethylene-propylene rubber (HEPR) compound acc. to IEC , developed for optimized insulation wall thickness. Sheath materials Inner / Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, oil resistant acc. to EN , flame retardant acc. to DIN EN Application Heavy duty rubber reeling cable for control and power supply. For applications with high mechanical stress, especially for simultaneous tensile and torsional stress. Suitable for all types of mobile equipment such as stackers/reclaimers, cranes with motor-driven mono spiral / cylindrical reels, spring-operated reels and hoisting systems. RHEYCORD (RTS) (N)SHTOEU-J 0.6/1 kv 3 Q + 3 Q GC.../3 Q = cross-section main cores Q GC = cross-section Ground conductor 2017 RHEYCORD (N)SHT(RTS),

4 Design Phase core (1) Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , core colour: black, grey, brown Protective conductor (2) Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , core colour: green-yellow Cabling Three cores laid-up over rubber centre element with the divided protected cross-section in the interstices Inner sheath (3) Etruded sheath, heavy duty rubber compound type 5GM5 acc. DIN VDE 0207 part 21, filling the interstices Reinforcement (4) Embedded braid made of synthetic threads with very high tensile load Outer sheath (5) Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J /3 0.6/1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage: 3 kv A.C. Type - No.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Ma. permissible tensile load [mm²] [Ω/km] [mm] [mm] [kg/km] [N] / / / / / / / / / Other cross-section on request RHEYCORD (RTS) (N)SHTOEU-J 0.6/1 kv Control cables N Q N = no. of cores Q = cross-section main cores 2017 RHEYCORD (N)SHT(RTS),

5 Design Cores Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , white cores with black no. 1 to n Protective conductor Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , core colour: green-yellow Cabling N cores laid-up over rubber centre element with different layer systems Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J /1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage: 3 kv A.C. Type - No.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Permissible tensile load [mm²] [Ω/km] [mm] [mm] [kg/km] [N] Other cross-section on request RHEYCORD (RTS) (N)SHTOEU-J 0.6/1 kv Power Cables N Q N = no. of cores Q = cross-section main cores 2017 RHEYCORD (N)SHT(RTS),

6 Design Cores Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , white cores with black no. 1 to n Protective conductor Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , core colour: green-yellow Cabling N cores laid-up over rubber centre element with different layer systems Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J /1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage acc. DIN VDE 0250 part 814: Power: 2.5 kv A.C. Control: 2.0 kv D.C. Type-no.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro. Permissible tensile load [mm²] [Ω/km] [mm] [mm] [kg/km] [N] Other cross-section and nominal voltages on request RHEYCORD (RTS) (N)SHTOEU-J Control cables with screened cores 2017 RHEYCORD (N)SHT(RTS),

7 Design CE 9(21)C Cores Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , white cores with black no. 1 to n; Screen: copper wire serving, appro. 85 % covering; twisted pairs, copper wire serving, covering appro. 85 % Protective conductor Conductor: copper, plain, fleible stranded acc. DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC , core colour: green-yellow Cabling N cores laid-up over rubber centre element with different layer systems Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J CE 0.6/1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage: 3 kv A.C. Type - No.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Permissible tensile load [mm²] [Ω/km] [mm] [mm] [kg/km] [N] CE 2.5 mm²: ,5+51,5 CE 1 mm²: CE 1,5 mm²: (21)C (21)C Other cross-section on request RHEYCORD (RTS) (N)SHTOEU-J N OFE /1 kv N = no. of cores 2017 RHEYCORD (N)SHT(RTS),

8 Design OFE12G62.5/125 Cores Conductor: copper, plain, fleible stranded acc. to DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded, ozone-resistant HEPR compound acc. to IEC , white cores with black no. 1 to n; Protective conductor Conductor: copper, plain, fleible stranded acc. to DIN EN class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded, ozone-resistant HEPR compound acc. to IEC , core colour: green-yellow Cabling N cores laid-up over OF-element (see page 10-12) in layer system Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J OFE12E9/ /1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage acc. DIN VDE 0250 part 814: Power: 2.5 kv A.C. Control: 2.0 kv D.C. Type-no.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Permissible tensile load [mm²] [Ω/km] [mm] [mm] [kg/km] [N] OFE OFE Other cross-section and nominal voltages on request HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE 2017 RHEYCORD (N)SHT(RTS),

9 Optical fibre characteristics Colours of the fibres acc. ANSI/TIA/EIA 598-A 62.5/125 fibres acc.: TIA/EIA-492AAAA-A and IEC/CEI type A1b, OM1 fibre type (TIA) HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE 2017 RHEYCORD (N)SHT(RTS),

10 Description et applications Multimode Fibre 50/125 La fibre multimode est optimisée pour les réseau locau (LAN). Son gradient d indice permet des transmissions à haut débit (Ethernet, Gigabit Ethernet et 10 Gigabit Ethernet). Elle est protégée par une gaine à 250µm. La fibre est totalement conforme au standards ITU-G.651 et OM. Caractéristiques Construction Coeur en silice dopé 1: Coeur Large cœur pour connectorisation aisée 2: Protection 3: Gainage Dimensions nominales & paramètres techniques Optiques Dimensions Characteristics Attenuation (db/km) Nom. Ma. Modal bandwidth (Mhz.km) 850 nm/1300 nm Effect. Modal BW (Mhz.km) 850 nm Applicative length (m) 100 Mbps (SX/FX) 1 Gbps (SR/LX) 10 Gbps (SR/LX4) 40 Gbps (SR4) 100 Gbps (SR10) 850 nm NA NA NA OM2 (+) Gigalite II Attenuation uniformity (db) 0.2 Numerical aperture 0.20 ± Core - (µm) 50 ± 2.5 Cladding - (µm) 125 ± 1 Core non circularity (%) < 6 Primary coating - (µm) 250 ± 15 Cladding non circularity (%) < 2 Concentricity error (µm) 1.5 Proof test (%) nm NA (1) NA NA 50/125 fibres acc.: TIA/EIA-492AAAB and IEC/CEI type A1a.1, ITU-T G.651.1, OM2 fibre type (TIA) HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE 2017 RHEYCORD (N)SHT(RTS),

11 E9/125 fibres acc.: Reference standard ITU-T G.652D Samples of tailored/customized cable types: 2017 RHEYCORD (N)SHT(RTS),

12 RHEYCORD (RTS) (N)SHKTOEU-J (N)SH /2+110+OFE12E9/ /1 kv Power supply on cylindrical reel / copper process plant RHEYCORD (RTS) TS) (N)SHKTOEU-J (N)SHKTOEU (72.5)C+OFE12E9/125 FE12E9/ /1 kv Power supply on mono spiral reel Ø mm appro.: 9680 kg/km 30 m/min travel speed RHEYCORD (RTS) (N)SHTOEU RHEY HTOEU-J 0.6/1 kv 2017 RHEYCORD (N)SHT(RTS),

13 Electrical data Current-carrying capacity in ampere 30 C ambient temperature acc. DIN VDE on ground: Short circuit current capacity [ka]: ( C/I thr = 149 A/mm²) tkr Ithz = Ithr tk Cross-section [A] [mm²] Cross-section [mm²] 1 s (t kr) 0.5 s (t k) 0.2 s (t k) Thermal properties Permissible temperature on cable surface - static: -40 C / +80 C - reeling operation: -30 C / +80 C - reeling operation: -45 C / +80 C with special cold fleible rubber compound Ma. conductor temperature: 90 C Ma. short-circuit temperature of conductor: 250 C Correction factor for ambient temperatures other than 30 C to be applied to the current-carrying capacities for cables in the air acc- DIN VDE (permissible conductor temperature 90 C) 10 C 20 C 30 C 40 C 50 C 60 C 70 C HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE 2017 RHEYCORD (N)SHT(RTS),

14 Bending radii Smallest permissible bending radius acc. DIN VDE : Outer- ( D ) of the fleible cable [mm] up to over 20 Fied installed 3 D 3 D 4 D 4 D Free movement 3 D 4 D 5 D 5 D Reeling application 5 D 5 D 5 D 6 D Deflection pulleys 7.5 D S-shaped track curves 20 D Correction factor for reeled fleible cables acc. DIN VDE No. of layers Factor Mono spiral reel 0.80 De-rating factors for multi-core cables up to 10 mm² acc. DIN VDE No. of loaded cores Correction factor Voltage drop Voltage drops are determined by using the following formula: = (cos+ sin) With: Δu Voltage drop (in volts) b Coefficient equal to 3 for three-phases circuits, or 2 for single-phase circuits R Electrical resistance of conductors in normal service (in Ω/km) I Straight length of the wiring systems (in km) cos Power factor, if no precise details, the power factor is taken equal to 0,8 ( sin = 0,6 ) λ Reactance per unit length of conductors (in Ω/km) ib Current value ( in Ampere) HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE 2017 RHEYCORD (N)SHT(RTS),

15 For a fast calculation of the section it is recommended to use the following table which give the value of the voltage drop, available for most of the low voltage cables and for different values of cos Low voltage cables with EPR insulation (ma. conductor: 90 C), 3 or 4 copper cores Cross-section [mm²] Voltage drop [ V / A km ] cos = 1 cos =0,9 cos =0,8 cos =0,6 1,5 26,0 24,2 21,5 16,2 2,5 15,5 14,4 12,8 9, ,0 9,0 8,0 6,10 6 6,60 6,10 5,40 4, ,90 3,60 3,20 2, ,50 2,30 2,10 1, ,60 1,50 1,35 1, ,15 1,10 1,00 0, ,85 0,80 0,75 0, ,57 0,60 0,55 0, ,42 0,45 0,42 0, ,33 0,35 0,35 0, ,27 0,30 0,30 0, ,22 0,25 0,22 0, ,17 0,20 0,21 0, ,14 0,17 0,20 0, RHEYCORD (N)SHT(RTS),

16 Global epert in cables and cabling systems With energy as the basis of its development, Neans, the worldwide leader in the cable industry, offers an etensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building, Local Area Network and mining markets. Neans addresses a series of market segments from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotive, electronics, aeronautics, handling and automation. With an industrial presence in 40 countries and commercial activities worldwide, Neans employs 25,000 people and had sales in 2015 of 4,6 billion. Neans is listed on NYSE Euronet Paris, compartment A. Neans may make changes to the technical specifications of its products, in particular to make improvements thereto or to ensure compliance with applicable laws and regulations. Neans Germany GmbH D Moenchengladbach Bonnenbroicher Str ML-I PM, heinz-willi.hamacher@neans.com Tel.: RHEYCORD (N)SHT(RTS),