CIR (Crush & Impact Resistant) VFD Power Cable
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1 37-2 CIRVFD CIR (Crush & Impact Resistant) VFD Power Cable Gexol Insulated Three Conductor 2kV Rated 90 C UL Listed as Type TC-ER Power Conductors (x3) Soft annealed flexible stranded tinned copper per ASTM B-33. Insulation Gexol chemically crosslinked, non-chlorinated flame retardant polyolefin meeting the requirements per UL Color: Gray with printed phase I.D. Jacket Crush & impact resistant, flame retardant, oil, abrasion, chemical and sunlight resistant thermoplastic compound meeting UL CIR Ratings & Approvals n 90 C temperature rating n UL listed as Type TC-ER (E12329) n Flame Retardant IEEE 1202/FT- n Suitable for use in Class I, Div 2 and Zone 2 environments n UL listed as Marine Shipboard Cable (E1111) n Sunlight resistant n Direct burial Gexol and CIR are registered trademarks of AmerCable Incorporated Ground Conductors (x3) Soft annealed tinned copper per ASTM B-33 flexible stranding with 00/00V Gexol insulation sized per UL Color: Green Shield Overall tinned copper braid plus aluminum/polyester tape providing 0% coverage. Safe to Handle CIR is a safe, flexible alternative to metal-clad cables. Application A flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications. n Overall braid plus foil shield is engineered with 0% coverage and a surface transfer impedance <50 milliohms at MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Gexol s lower dielectric constant (standard XLPEs, EPRs and other Type P insulation materials have higher dielectric constants) reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n 2kV insulation thickness is used to resist the potential 2-3x reflected voltages experienced in 00V VFD applications. n Passes the same stringent crush and impact testing required by UL 2225 for Type MC-HL n Gas & vapor tight impervious to water and air n Smaller bend radius (up to 0% smaller) than Type MC n Reduced tray fill (up to 35% less) compared to Type MC n Considerably more flexible than Type MC n Reduced installation time and cost compared to Type MC n Glands for this product cost up to 50% LESS than those for Type MC 1 Manufactured by Nexans AmerCable (70) (00) Fax (70) 2-913
2 37-2 CIRVFD 2000 Volts Crush & Impact Resistant DC Resist. AC Resist. Inductive Voltage Drop Green NEC Ampacities Size Nominal C, 0 Hz 90 C Insulated AWG/ Part No. Diameter (Lbs./ (Ohms/ (Ohms/ (Ohms/ (Volts/Amp/ Grounding* In In In kcmil mm Inches* 00 Ft.) 00 Ft.) 00 Ft.) 00 Ft.) 00 Ft.) Size (AWG) Free Air Cable Tray Conductor CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD /0 5-31CIRVFD / CIRVFD / CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD Cable diameters are subject to a +/- 5% manufacturing tolerance Ampacity In Free Air: Based on 90 C conductor temperature and 30 C ambient temperature per 200 NEC Table B.3.3 Ampacity In Cable Tray: Based on 90 C conductor temperature and 30 C ambient temperature per 200 NEC Table 3.1 Ampacity In Conduit: Based on 90 C conductor temperature and 30 C ambient temperature per 200 NEC Table B.3.1 *3 Grounding Conductors Green Insulated *Cable diameters are subject to a +/- 5% manufacturing tolerance NEC ampacities are based on Table 3.15 (B) (1) of the National Electrical Code (NEC) for conductors rate 90 C, in a multi-conductor cable, at an ambient temperature of 30 C. The 75 C column is provided for additional information. The ampacities shown apply to open runs of cable, installation in any approved raceway. Derating for more than three current carrying conductors within the cable is in accordance with NEC Table 3.15 (B) (3) (a). The ampacities shown also apply to cables installed in cable tray in accordance with NEC Section CIR VFD Stranding Profile Closest Equivalent Uninsulated Size Number IEEE 5 Metric Size Conductor AWG/kcmil of Strands Std. Size (mm2) Dia. (inches) /0 2/0 3/0 / industrial@nexansamercable.com 15
3 37-VFD Flexible TC-ER VFD Power Cable Three Conductor 90 C 00V Power Conductors (x3) Soft annealed flexible stranded tinned copper per ASTM B-33 Insulation Cross-linked, flexible, low dielectric constant compound rated 90 C. Sizes larger than /0 AWG individual conductors colored black with conductor number surface printed in contrasting ink. Sizes /0 AWG and smaller individually colored conductors red, white,black. Jacket Flame retardant, moisture and sunlight resistant Polyvinyl Chloride (PVC). Colored black. Symmetrical Ground Conductors (x3) Three symmetrically placed flexible stranded tinned copper conductors in direct contact with the shield. Metallic Shield Sizes AWG and Larger Helically applied bare copper tape. Sizes Smaller than AWG tin-coated copper braid plus aluminum/polyester tape. Both shielding systems provide 0% coverage. TC-ER Ratings & Approvals n UL Listed as Type TC-ER 00V n UL Listed as 00V flexible motor supply cable (up to /0 AWG) n 90 C Temperature Rating n FT- and IEEE 1202 flame ratings n Sunlight resistant n Direct burial Application A flexible, shielded power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications. n Overall shield provides 0% coverage containing VFD EMI emissions. n Symmetrical ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Meets crush and impact requirements for Type MC cable. n AmerCable s specially formulated insulation material has a lower dielectric constant (standard XLPE and EPR insulation materials have higher dielectric constants) which withstands reflected voltages. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n Permitted for Exposed Run ( ER ) use in accordance with the NEC. n Permitted for use in Class I, Division 2 and Zone 2 industrial hazardous locations per the NEC. n Gas and vapor tight impervious to water and air. n Reduced tray fill (up to 35% less) than Type MC. n Reduced installation time and cost compared to Type MC. n Glands for this product cost up to 50% LESS than those for Type MC. n Bend radius 12X O.D. 1 Manufactured by Nexans AmerCable (70) (00) Fax (70) 2-913
4 37- VFD Flexible TC-ER VFD 00 Volts DC AC Grounding Nominal Resistance Resistance Inductive Voltage Drop Conductor Ampacity Size Size Part No. Diameter Weight at 25 C 90 C, 0Hz Reactance 90 C, 0Hz (x3) In Free In Cable In AWG/kcmil (mm2) 37- (inches) (lbs/00ft) (ohms/00ft) (ohms/00ft) (ohms/00ft) (Volts/Amp/00ft) Size (AWG) Air Tray Conduit VFD VFD VFD VFD VFD VFD VFD VFD / VFD / VFD / VFD VFD VFD VFD VFD VFD VFD VFD Cable diameters are subject to a +/- 5% manufacturing tolerance Ampacity In Free Air: Based on 90 C conductor temperature and 30 C ambient temperature per 200 NEC Table B.3.3 Ampacity In Cable Tray: Based on 90 C conductor temperature and 30 C ambient temperature per 200 NEC Table 3.1 Ampacity In Conduit: Based on 90 C conductor temperature and 30 C ambient temperature per 200 NEC Table B.3.1 Stranding Profile Size Size Number of Uninsulated Conductor AWG/kcmil (mm2) Strands Diameter (inch) / / / industrial@nexansamercable.com 17
5 37-5VFD MMV-VFD Power Cable Three Conductor: kv - 15kV % Insulation Level Rated 90 C Conductors (3) Soft annealed flexible stranded tinned copper per IEEE 150 Table 11. Insulation Extruded thermosetting 90 C Ethylene Propylene Rubber (EPR), meeting UL 1309 (Type E), IEEE 150 (Type E) and UL 72. Insulation Shield Composite shield consisting of 0.012" tinned copper braided with nylon providing 0% copper Shielded coverage meeting UL 1309, IEEE Std. 150, and UL 72. The nylon is colored for easy phase identification (three conductor = black, blue, red) without the need to remove the shield to find an underlying colored tape. Low smoke halogen-free jacket available. Contact your AmerCable rep. Conductor Shield A combination of semi-conducting tape and extruded thermosetting semi-conducting material meeting UL 1309, IEEE 150 and UL72. Insulation Shield Semi-conducting layer meeting UL 1309, IEEE 150 and UL 72. Symmetrical Insulated Grounding Conductors (3) Soft annealed flexible stranded tinned copper conductor per IEEE 150 Table 11. Gexol Insulation sized per Table 23.2 of UL72. Color: Green Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/ CSA 25, IEEE 150, and UL 72. This jacket allows for isolation between the insulation shields and overall shield. Shields can then be terminated on opposite ends to minimize circulating currents. Armor/EMI Shield Overall tinned copper braid plus aluminum/ polyester tape provides 0% coverage. This braid serves as both an armor and EMI shield meeting both IEEE 150 and UL 1307/CSA 25. Sheath (optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/CSA 25, IEEE 150, and UL 72. Colored jackets for signifying different voltage levels are also available on special request (orange = kv and red = 15kV). Ratings & Approvals n UL Listed as Marine Shipboard Cable (E1111) n American Bureau of Shipping (ABS) n Det Norske Veritas (DNV) Pending n Lloyd s Register of Shipping (LRS) Pending n 90 C Temperature Rating n Voltage Rating kv to 15kV (25kV available on request) Applications A flexible, braid and foil shielded, power cable specifically engineered for use in medium voltage variable frequency AC drive (VFD) applications. Features n Flexible stranded conductors and braided shields. Suitable for applications involving repeated flexing and high vibration. n Small minimum bending radius (x OD) for easy installation. n Insulation has a very low dielectric constant. This allows for longer output cable distances and minimizes common mode current. n Overall braid plus foil shield is engineered with 0% coverage and a surface transfer impedance <50 milliohms at MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). n Flame retardant: IEC Category A and IEEE n Suitable for use in Class I, Division 1, and Zone 1 environments. 1 Manufactured by Nexans AmerCable (70) (00) Fax (70) 2-913
6 Three Conductor Type MMV-VFD Medium Voltage kv % Insulation Level Single Inductive Voltage Green Insulated Size Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Trays at 25 C at 90 C, 0Hz (ohms/ (Volts per amp Conductor (3x) kcmil mm (inches) 00 Ft.) (amps) (amps) (ohms/00 Ft.) (ohms/00 Ft.) 00 Ft.) per 00 Ft.) Size (AWG) 2 1 1/0 2/0 3/0 / TSVFD -333TSVFD -33TSVFD -335TSVFD -33TSVFD -337TSVFD -33TSVFD -339TSVFD -30TSVFD -31TSVFD -32TSVFD -33TSVFD -3TSVFD Ampacity Cable diameters are subject to a +/- 5% manufacturing tolerance Three Conductor Type MMV-VFD Medium Voltage 15kV % Insulation Level Ampacity Single Inductive Voltage Green Insulated Size Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Trays at 25 C at 90 C, 0Hz (ohms/ (Volts per amp Conductor (3x) kcmil mm (inches) 00 Ft.) (amps) (amps) (ohms/00 Ft.) (ohms/00 Ft.) 00 Ft.) per 00 Ft.) Size (AWG) /0 2/0 3/0 / TSVFD -35TSVFD -359TSVFD -30TSVFD -31TSVFD -32TSVFD -33TSVFD -3TSVFD -35TSVFD -3TSVFD Cable diameters are subject to a +/- 5% manufacturing tolerance Ampacity in Free Air: Based on 5 C conductor temperature and 0 C ambient temperature per 200 NEC Table 3.71 Ampacity in Conduit Air: Based on 5 C conductor temperature and 0 C ambient temperature per 200 NEC Table industrial@nexansamercable.com 19
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