GEXOL WORLD CLASS OIL & GAS CABLES
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1 GEXOL WORLD CLASS OIL & GAS CABLES
2 Severe Cold Durability Exceeds CSA Cold Bend / Cold Impact (-0 C/-35 C) Drilling Mud Resistant Flame Retardant Certified to IEC 9-3 (33-3A) and IEEE 580 Oil Resistant Assemblies Ester Based Mud Resistant Cable General Information Ampacity Ratings... Bend Radius.... Hawke Gland Types... Gexol Cable Stranding Profile... 9 Instrumentation Cable...-7 Individually Shielded Pairs Individually Shielded Triads Multi-Conductor Control Cable...-3 n Fastest Lead Times Standard - 8 weeks Emergency - weeks n Best On-Time Delivery Rate* n Highest Ampacity Ratings DNV: 95 C ABS: 00 C Lloyd s: 95 C n Extremely Flexible *Visit for our most current on-time delivery rate Power Cable....- Single Conductor Two Conductor Three Conductor Four Conductor Five Conductor Type MMV Medium Voltage Power Cable Type VFD Power Cable Standard Gexol Insulated VFD Cable MMV VFD Cable Assembly Solutions...3 Nexans AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application. Gexol is a registered trademark of AmerCable Incorporated 0 AmerCable Incorporated
3 Gexol Insulated Oil & Gas Cables are the industry s standard for premium power, control and instrumentation performance. Gexol cables prove their value daily in the punishing operating environments of offshore drilling and petroleum facilities around the world. Offshore applications challenge cable construction with relentless heat, vibration, salt corrosion, drilling mud and mechanical stress. And reliability is a huge issue because it s a long, long way to the nearest cable warehouse. You can depend on Gexol Insulated Oil & Gas cables for safe, reliable performance in the harshest operating conditions. Ampacity Ratings 0 C (Free Air) Ratings Based on IEEE Std for isolated cables in free air with full sun, ft/s air movement, and a 5 C ambient. 0 C Ratings Based on IEEE Std. 5 with a 5 C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the 0 C ampacities should be multiplied by C Ratings Based on IEEE Std. 5 with a 5 C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the 00 C ampacities should be multiplied by C Ratings Based on Table /3C.0 of the 997 ABS MODU rules and a 5 C ambient. Ampacities for four conductor cables are based on one conductor not acting as a normal current-carrying conductor (e.g., grounded neutral or grounding conductor). For free air ratings, the IEEE Std. 5 numbers can be divided by 0.85 Bend Radius Unarmored Armored Armored & Sheathed IEEE 5 X Diameter 8X Diameter 8X Diameter IEC 9 <" (5mm) X Diameter 8X Diameter x Diameter >" (5mm) X Diameter Transport <" (5mm) X Diameter X Diameter Canada X Diameter >" (5mm) X Diameter Diameter Conversion (inches to millimeters): Multiply by 5. Hawke Gland Types Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone &
4 37-0 SINGLE CONDUCTOR POWER CABLE GEXOL INSULATED Extremely Flexible 00V or kv Rated 0 C Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/ CSA 5. Bronze standard. Tinned copper available by request. Insulation/Jacket GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA V/IEC 000V. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/ CSA 5 and IEEE 580. Ratings & Approvals (Other certifications pending) APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). 0 C Temperature Rating Flame retardant: IEC 33-3 Category A and IEEE 0. NVE 95/9, FAL Suitable for use in Class I, Division and Zone Transport Canada environments (armored and sheathed). Det Norske Veritas (DNV) Optional braid armor of bronze or tinned copper. Lloyd s Register of Shipping American Bureau of Shipping (ABS) UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable 00V Unarmored (kv on next page) Size Unarmored Inductive Voltage Drop DC Resistance AC Resistance at Ampacity AWG/ Part No. Diameter Weight Reactance at 0 C at 5 C 0 C, 0 Hz Free Air kcmil 37-0 (inches) (lbs/mft.) (Ohms/k ft.) (Volts/Amp/kft.) (Volts/Amp/kft.) (Ohms/k ft.) 0 C 0 C 00 C 95 C / / / marine@nexansamercable.com
5 GEXOL FLEXIBLE POWER CABLE SINGLE CONDUCTOR Armored and Unarmored Armored (B) Sheath (BS) AC Voltage DC Resistance Inductive Drop Resistance at 0 C, Size Part Nominal Weight Nominal Weight Nominal Weight Reactance 0 C at 5 C, 0 Hz Ampacity AWG/ No. Diameter (lbs/ Diameter (lbs/ Diameter (lbs/ (Ohms/ (Volts/Amp/ (Ohms / (Ohms/ Free Air kcmil mm 37-0 (inches) MFt.) (inches) MFt.) (inches) MFt.) 000 ft.) 000 ft.) 000 ft.) 000 ft.) 0 C 0 C 00 C 95 C * * * * * * * * * * / * / * / * / *Unarmored 3/0 and smaller has a jacket per UL309 & IEEE580 Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ordering Gexol Oil & Gas Cables Example: Single conductor power cable kv 00% 535 kcmil bronze armored & sheathed Nexans AmerCable Gexol Oil & Gas Prefix 37 0 BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor GEXOL is a registered trademark of AmerCable Incorporated. See page for Stranding Profile Manufactured by Nexans AmerCable Fax:
6 37-0 TWO CONDUCTOR POWER CABLE GEXOL INSULATED Extremely Flexible 0./kV Rated 0 C Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White /0 and larger use insulation with printed phase I.D. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals (Other certifications pending) 0 C Temperature Rating American Bureau of Shipping (ABS) Transport Canada Det Norske Veritas (DNV) Lloyd s Register of Shipping (LRS) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Tinned copper available by request. APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class I, Division and Zone environments (armored and sheathed). Optional braid armor of bronze or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
7 GEXOL FLEXIBLE POWER CABLE TWO CONDUCTOR Armored and Unarmored Armored (B) Sheath (BS) AC DC Resistance Voltage Resistance 0 C, Inductive Drop Size Part Nominal Weight Nominal Weight Nominal Weight at 5 C 0 Hz Reactance 0 C AWG/ No. Diameter (lbs/ Diameter (lbs/ Diameter (lbs/ (Ohms/ (Ohms/ (Ohms / (Volts/Amp/ Ampacity kcmil mm 37-0 (inches) MFt.) (inches) MFt.) (inches) MFt.) 000 ft.) 000 ft.) 000 ft.) 000 ft.) 0 C 00 C 95 C / / Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ordering Gexol Oil & Gas Cables Example: conductor power cable Nexans AmerCable 0./kV Gexol Oil & Gas Prefix # AWG bronze armored & sheathed BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor See page 9 for Stranding Profile Manufactured by Nexans AmerCable Fax:
8 37-0 THREE CONDUCTOR POWER CABLE GEXOL INSULATED Extremely Flexible 0./kV Rated 0 C Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White-Red /0 and larger use insulation with printed phase I.D. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals (Other certifications pending) 0 C Temperature Rating American Bureau of Shipping (ABS) Transport Canada Det Norske Veritas (DNV) Lloyd s Register of Shipping (LRS) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Tinned copper available by request. An uninsulated ground conductor may be incorporated on a make-to-order basis. APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class I, Division and Zone environments (armored and sheathed). Optional braid armor of bronze or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
9 GEXOL FLEXIBLE POWER CABLE THREE CONDUCTOR Armored and Unarmored Armored (B) Sheath (BS) AC DC Resistance Voltage Opt. Resistance 0 C, Inductive Drop Uninsulated Size Part Nominal Weight Nominal Weight Nominal Weight at 5 C 0 Hz Reactance 0 C Grounding AWG/ No. Diameter (lbs/ Diameter (lbs/ Diameter (lbs/ (Ohms/ (Ohms/ (Ohms / (Volts/Amp/ Cond. Ampacity kcmil mm 37-0 (inches) MFt.) (inches) MFt.) (inches) MFt.) 000 ft.) 000 ft.) 000 ft.) 000 ft.) Size AWG 0 C 00 C 95 C / / / / / / Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ordering Gexol Oil & Gas Cables Example: 3 conductor power cable Nexans AmerCable 0./kV Gexol Oil & Gas Prefix bronze armored & sheathed with ground BS G Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor Ground Conductor G with ground Blank no ground See page 9 for Stranding Profile GEXOL is a registered trademark of AmerCable Incorporated. Manufactured by Nexans AmerCable Fax:
10 37-0 FOUR CONDUCTOR POWER CABLE GEXOL INSULATED Extremely Flexible 0./kV Rated 0 C Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White-Red-Green /0 and larger use insulation with printed phase I.D. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals (Other certifications pending) 0 C Temperature Rating American Bureau of Shipping (ABS) Transport Canada Det Norske Veritas (DNV) Lloyd s Register of Shipping (LRS) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Tinned copper available by request. An uninsulated ground conductor may be incorporated on a make-to-order basis. APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class I, Division and Zone environments (armored and sheathed). Optional braid armor of bronze or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
11 GEXOL FLEXIBLE POWER CABLE FOUR CONDUCTOR Armored and Unarmored Armored (B) Sheath (BS) AC DC Resistance Voltage Opt. Resistance 0 C, Inductive Drop Uninsulated Size Part Nominal Weight Nominal Weight Nominal Weight at 5 C 0 Hz Reactance 0 C Grounding AWG/ No. Diameter (lbs/ Diameter (lbs/ Diameter (lbs/ (Ohms/ (Ohms/ (Ohms / (Volts/Amp/ Cond. Ampacity kcmil mm 37-0 (inches) MFt.) (inches) MFt.) (inches) MFt.) 000 ft.) 000 ft.) 000 ft.) 000 ft.) Size AWG 0 C 00 C 95 C / / / / / Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ordering Gexol Oil & Gas Cables Example: conductor power cable Nexans AmerCable 0./kV Gexol Oil & Gas Prefix # AWG bronze armored & sheathed with ground BS G Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor Ground Conductor G with ground Blank no ground See page 9 for Stranding Profile Manufactured by Nexans AmerCable Fax:
12 37-0 FIVE CONDUCTOR POWER CABLE GEXOL INSULATED Extremely Flexible 0./kV Rated 0 C Conductors Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Tinned copper available by request. Ratings & Approvals (Other certifications pending) 0 C Temperature Rating American Bureau of Shipping (ABS) Transport Canada Det Norske Veritas (DNV) Lloyd s Register of Shipping (LRS) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color code: Black-White-Red- Green-Orange /0 and larger use insulation with printed phase I.D. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. GEXOL is a registered trademark of AmerCable Incorporated. APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class I, Division and Zone environments (armored and sheathed). Optional braid armor of bronze or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
13 GEXOL FLEXIBLE POWER CABLE FIVE CONDUCTOR Armored and Unarmored Armored (B) Sheath (BS) AC DC Resistance Voltage Resistance 0 C, Inductive Drop Size Part Nominal Weight Nominal Weight Nominal Weight at 5 C 0 Hz Reactance 0 C AWG/ No. Diameter (lbs/ Diameter (lbs/ Diameter (lbs/ (Ohms/ (Ohms/ (Ohms / (Volts/Amp/ Ampacity kcmil mm 37-0 (inches) MFt.) (inches) MFt.) (inches) MFt.) 000 ft.) 000 ft.) 000 ft.) 000 ft.) 0 C 00 C 95 C / / / Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ordering Gexol Oil & Gas Cables Example: 5 conductor power cable Nexans AmerCable 0./kV Gexol Oil & Gas Prefix # AWG bronze armored & sheathed BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor See page 9 for Stranding Profile Manufactured by Nexans AmerCable Fax:
14 37-0 MULTI-CONDUCTOR CONTROL CABLE GEXOL INSULATED Extremely Flexible 0./kV Rated 0 C Conductors Soft annealed flexible stranded tinned copper per IEEE 580 Table. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/ CSA 5 and IEEE 580. Color code: IEEE 580 Table Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Color code: IEEE 580 Table Ratings & Approvals (Other certifications pending) 0 C Temperature Rating American Bureau of Shipping (ABS) Transport Canada Det Norske Veritas (DNV) Lloyd s Register of Shipping (LRS) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable Insulation GEXOL cross-linked, flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Colored singles through 37/C. Black ink printed singles above 37/C. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Tinned copper available by request. APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class I, Division, and Zone environments (armored and sheathed). Optional braid armor of bronze or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
15 GEXOL FLEXIBLE CONTROL CABLE MULTI-CONDUCTOR Armored and Unarmored Armored (B) Sheath (BS) Nominal Nominal Nominal Size Number of Part No. Diameter Weight Diameter Weight Diameter Weight Ampacity AWG Conductors* 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) 0 C 00 C 95 C * Colored singles through 37/C. Black ink printed singles above 37/C. Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance Ordering Gexol Oil & Gas Cables Example: Multi-Conductor control cable Nexans AmerCable 0./kV Gexol Oil & Gas Prefix # AWG bronze armored & sheathed BS See page 9 Specific Cable Armor Requirement for Number BS armored & Stranding (from charts) sheathed Blank no armor Profile GEXOL is a registered trademark of AmerCable Incorporated. Manufactured by Nexans AmerCable Fax:
16 37-0 SHIELDED PAIRS INSTRUMENTATION CABLE GEXOL INSULATED Extremely Flexible Individually Shielded Pairs 0./kV Rated 0 C Insulation GEXOL cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Tinned copper available by request. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals (Other certifications pending) 0 C Temperature Rating American Bureau of Shipping (ABS) Transport Canada Det Norske Veritas (DNV) Lloyd s Register of Shipping (LRS) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Pairs Each pair is twisted with a bare tinned drain wire. Each pair is shielded with polyester-backed aluminum foil tape to afford 00% coverage. Pair to pair isolation plus overall shield is provided. Pair Color code: Black-White Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Cable available with blue jacket or stripe to signify intrinsically safe circuit. GEXOL is a registered trademark of AmerCable Incorporated. APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class I, Division and Zone environments (armored and sheathed). Optional braid armor of bronze or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
17 FLEXIBLE INSTRUMENTATION CABLE INDIVIDUALLY SHIELDED PAIRS #8 Pairs Capacitance (nf/000 feet) = 8 Inductance (mh/000) = 0. Resistance (Ohms/000 feet) = 7. (@ 0 C) Armored and Unarmored Armored (B) Sheath (BS) Nominal Nominal Nominal Size Number of Part No. Diameter Weight Diameter Weight Diameter Weight AWG Pairs 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance # Pairs VALUES: Capacitance (nf/000 feet) = 3 Inductance (mh/000) = 0.0 Resistance (Ohms/000 feet) =.5 (@ 0 C) # Pairs Capacitance (nf/000 feet) = 37 Inductance (mh/000) = 0.9 Resistance (Ohms/000 feet) =.85 (@ 0 C) Ordering Gexol Oil & Gas Cables Example: Instrumentation cable Nexans AmerCable 0./kV Gexol Oil & Gas # AWG Prefix bronze armored & sheathed BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor See page 9 for Stranding Profile Manufactured by Nexans AmerCable Fax:
18 37-0 SHIELDED TRIADS INSTRUMENTATION CABLE GEXOL INSULATED Extremely Flexible Individually Shielded Triads 0./kV Rated 0 C Insulation GEXOL cross-linked, flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Armor (Optional) Basket weave wire armor per IEEE 580 and UL 309/CSA 5. Bronze standard. Tinned copper available by request. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Ratings & Approvals (Other certifications pending) 0 C Temperature Rating American Bureau of Shipping (ABS) Transport Canada Det Norske Veritas (DNV) Lloyd s Register of Shipping (LRS) NVE 95/9, FAL UL Listed as Marine Shipboard Cable (E) United States Coast Guard November, 987 / 930 CSA listed as Marine Shipboard Cable Conductor Soft annealed flexible stranded tinned copper per IEEE 580 Table. Triads Each triad is twisted with a bare tinned drain wire. Each triad is shielded with polyester-backed aluminum foil tape to afford 00% coverage. Triad to triad isolation plus overall shielding is provided. Triad Color code: Black-White-Red Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Cable available with blue jacket or stripe to signify intrinsically safe circuit. APPLICATION Designed and constructed for the demanding environments of offshore drilling and petroleum facilities located throughout the world. FEATURES High strand count conductors make this product much more flexible, easier to install and more resistant to vibration than Type MC, IEC spec or commercial cables. Gexol s lower dielectric constant and higher insulation resistance reduces electrical losses. Gexol s excellent resistance to moisture produces stable electrical properties throughout the life of the cable. In a fire condition, Gexol s nonchlorinated flame retardant system produces less toxic and less corrosive gases. Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). Flame retardant: IEC 33-3 Category A and IEEE 0. Suitable for use in Class I, Division, and Zone environments (armored and sheathed). Optional braid armor of bronze or tinned copper. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
19 FLEXIBLE INSTRUMENTATION CABLE INDIVIDUALLY SHIELDED TRIADS Armored and Unarmored Armored (B) Sheath (BS) Nominal Nominal Nominal Size Number of Part No. Diameter Weight Diameter Weight Diameter Weight AWG Triads 37-0 (inches) (lbs/mft.) (inches) (lbs/mft.) (inches) (lbs/mft.) Cable diameters shown as nominal are subject to a ±5% manufacturing tolerance See page 9 for Stranding Profile VALUES: #8 Triads Capacitance (nf/000 feet) = 8 Inductance (mh/000) = 0. Resistance (Ohms/000 feet) = 7. (@ 0 C) # Triads Capacitance (nf/000 feet) = 3 Inductance (mh/000) = 0.0 Resistance (Ohms/000 feet) =.5 (@ 0 C) Ordering Gexol Oil & Gas Cables Example: Instrumentation cable Nexans AmerCable 0./kV Gexol Oil & Gas Prefix #8 AWG bronze armored & sheathed BS Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor GEXOL is a registered trademark of AmerCable Incorporated. Manufactured by Nexans AmerCable Fax:
20 37-0VFD STANDARD VFD POWER CABLE GEXOL INSULATED Three Conductor kv Rated 0 C Power Conductors (x3) Soft annealed flexible stranded tinned copper per IEEE 580 Table. Insulation (kv) Gexol cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 580 and Type X0 of UL 309/CSA 5. Color: Gray with printed phase I.D. (Black-White-Red) Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL309/ CSA 5 and IEEE 580. Armor (Optional) Tinned copper basket weave wire armor per IEEE 580 and UL 309/CSA 5. Shield Overall tinned copper braid plus aluminum/polyester tape providing 00% coverage. Ratings & Approvals n 0 C Temperature Rating n American Bureau of Shipping (ABS) n Transport Canada n Det Norske Veritas (DNV) n Lloyd s Register of Shipping (LRS) n NVE: 95/9, FAL n UL Listed as Marine Shipboard Cable: (E) n Unarmored Cable is UL Listed as Type TC (E39) n United States Coast Guard: November, 987 / 930 Other certifications pending Ground Conductors (x3) Soft annealed flexible stranded tinned copper per IEEE 580 Table. Gexol insulated and sized per UL 77. Color: Green Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5 and IEEE 580. Note: For armored versions the braid is placed between the inner jacket and outer sheath where it serves as both the EMI shield and armor. APPLICATION A flexible, braid and foil shielded, kv power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. FEATURES n Specially engineered cable design produces a longer cable life in VFD applications. n Overall braid plus foil shield is engineered with 00% coverage and a surface transfer impedance <50 milliohms at 0MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Gexol s lower dielectric constant (standard XLPEs, EPRs and other Type P insulation materials have higher dielectric constants) reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n kv insulation thickness is used to resist the potential -3x reflected voltages experienced in 00V VFD applications. n Dual certified IEEE 580 Type P and UL 309/CSA 5 Type X0. n Highest ampacity ratings: ABS 00 C, DNV 95 C, LRS 95 C, Transport Canada 95 C. n Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). n Flame retardant: IEC 33-3 Category A and IEEE 0. n Suitable for use in Class I, Division and Zone environments (armored and sheathed). n Optional braid armor of bronze, aluminum or tinned copper marine@nexansamercable.com
21 GEXOL FLEXIBLE VFD POWER CABLE Unarmored Armored & Sheathed (TS) DC Resist. AC Resist. Inductive Voltage Drop Grounding Size Nominal Weight Nominal Weight at 5 C at 90 C, Reactance at 90 C Conductor** Ampacity AWG/ Part No. Diameter Lbs./ Part No. Diameter Lbs./ Ohms/ 0 Hz Ohms/ Ohms/ Volts/Amp/ Size kcmil mm 37-0 Inches* 000 Ft Inches* 000 Ft. 000 Ft. 000 Ft. 000 Ft. 000 Ft. (AWG) 0 C 00 C 90 C 75 C. -508VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD VFD.35-3TSVFD VFD TSVFD /0 5-3VFD TSVFD / VFD TSVFD /0 8-38VFD TSVFD / VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD VFD TSVFD *Cable diameters are subject to a +/- 5% manufacturing tolerance **3 Grounding Conductors Green Insulated See page 9 for Stranding Profile Gexol is flexible and has a low capacitance for superior performance in VFD applications! Standard VFD Cable Ampacity Ratings Based on IEEE Std. 5 with a 5 C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the ampacities should be multiplied by 0.8. GEXOL is a registered trademark of AmerCable Incorporated. Manufactured by Nexans AmerCable Fax:
22 37-05 TYPE MMV MEDIUM POWER CABLE Single Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Multi-Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Conductors Soft annealed flexible stranded tinned copper per IEEE 580 Table. Insulation Extruded thermosetting 90 C Ethylene Propylene Rubber (EPR), meeting UL 309 (Type E), IEEE 580 (Type E) and UL 07. Metallic Shield Composite shield consisting of 0.0" tinned copper braided with nylon providing 0% copper Shielded coverage meeting UL 309, IEEE Std. 580 and UL 07. The nylon is colored for easy phase identification (three conductor = black, blue, red) without the need to remove the shield to find an underlying colored tape. Ratings & Approvals UL Listed as Marine Shipboard Cable (E) American Bureau of Shipping (ABS) Det Norske Veritas (DNV) Pending Lloyd s Register of Shipping (LRS) Pending 90 C Temperature Rating Voltage Rating 5kV to 5kV (5kV available on request) Conductor Shield A combination of semi-conducting tape and extruded thermosetting semi-conducting material meeting UL 309, IEEE 580 and UL07. Insulation Shield Semi-conducting tape, with overlap, for fast and easy termination meeting UL 309, IEEE 580 and UL 07. Grounding Conductor (optional) One uninsulated soft annealed flexible stranded tinned copper conductor per ASTM B 33 and sized according to Table. of UL 07. Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309, IEEE 580 and UL 07. Colored jackets for signifying different voltage levels are also available on special request (ie. yellow = 5kV, orange = 8kV and red = 5kV). Armor (optional) (Optional) 0.0" bronze braid providing 88% minimum coverage meeting UL 309 and IEEE Std Sheath (optional) A black, arctic grade, flame retardant, oil, abrasion, chemical, and sunlight resistant thermosetting compound meeting UL 309, IEEE 580 and UL 07. Colored jackets for signifying different voltage levels is also available on special request (ie. yellow = 5kV, orange = 8kV and red = 5kV). APPLICATIONS Nexans AmerCable s Type MMV marine medium voltage cables are for use aboard commercial ships, mobile offshore drilling units (MODUs), and fixed or floating offshore facilities. FEATURES n These cables utilize flexible stranded conductors, braided shields and a braided armor (when armored) which make them very suitable for applications involving repeated flexing and high vibration. n These cables have a small minimum bending radius (xod for unarmored cables and 8xOD for armored cables) for easy installation. n Optional uninsulated grounding conductors sized per UL 07. n The increased flexibility of this cable allows for termination of one end and coiling on multiple module offshore platforms. Then coiling and terminating other end when modules are mated at sea thereby reducing installation time. n Passes IEC 33-3 Category A and IEEE 0 flame tests. Hawke Gland Types Unarmored Armored & Sheathed Industrial & Safe Area (IP8) 53-X Increased Safety EExe 50/ 50/53/U Explosion Proof Class I, Div. Class I, Div. Class I, Zone Class I, Zone & Flameproof 50/ 50/53/U EExd Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & marine@nexansamercable.com
23 SINGLE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 5KV, 00/33% INSULATION LEVEL Inductive Voltage Inductive Voltage Single DC AC Size Part Nominal Weight Reactance Drop Nominal Weight Reactance Drop In Free Triangular Banked Resistance Resistance AWG/ No. Diameter (Lbs./ (ohms/ (Volts/amp/ Diameter (Lbs./ (ohms/ (Volts/amp/ Air Configuration in Tray at 5 C at 90 C, 0 Hz kcmil mm (inches) 000 ft.) 000 ft.) 000 ft.) (inches) 000 ft.) 000 ft.) 000 ft.) (amps) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) /0 5 /0 70 3/0 8 / Unarmored Armored & Sheathed (BS) Ampacity SINGLE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 8KV, 00% INSULATION LEVEL Inductive Voltage Inductive Voltage Single DC AC Size Part Nominal Weight Reactance Drop Nominal Weight Reactance Drop In Free Triangular Banked Resistance Resistance AWG/ No. Diameter (Lbs./ (ohms/ (Volts/amp/ Diameter (Lbs./ (ohms/ (Volts/amp/ Air Configuration in Tray at 5 C at 90 C, 0 Hz kcmil mm (inches) 000 ft.) 000 ft.) 000 ft.) (inches) 000 ft.) 000 ft.) 000 ft.) (amps) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ampacity See page 8 for MMV Stranding Profile Manufactured by Nexans AmerCable Fax:
24 37-05 TYPE MMV MEDIUM VOLTAGE CABLE Single Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Multi-Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C SINGLE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 8KV, 33% INSULATION LEVEL Inductive Voltage Inductive Voltage Single DC AC Size Part Nominal Weight Reactance Drop Nominal Weight Reactance Drop In Free Triangular Banked Resistance Resistance AWG/ No. Diameter (Lbs./ (ohms/ (Volts/amp/ Diameter (Lbs./ (ohms/ (Volts/amp/ Air Configuration in Tray at 5 C at 90 C, 0 Hz kcmil mm (inches) 000 ft.) 000 ft.) 000 ft.) (inches) 000 ft.) 000 ft.) 000 ft.) (amps) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ampacity SINGLE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 5KV, 00% INSULATION LEVEL Inductive Voltage Inductive Voltage Single DC AC Size Part Nominal Weight Reactance Drop Nominal Weight Reactance Drop In Free Triangular Banked Resistance Resistance AWG/ No. Diameter (Lbs./ (ohms/ (Volts/amp/ Diameter (Lbs./ (ohms/ (Volts/amp/ Air Configuration in Tray at 5 C at 90 C, 0 Hz kcmil mm (inches) 000 ft.) 000 ft.) 000 ft.) (inches) 000 ft.) 000 ft.) 000 ft.) (amps) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ampacity Ordering Type MMV Medium Voltage Cables Example: Nexans AmerCable 3 conductor power cable Type MMV Prefix 8kV 00% # AWG ground bronze armored & sheathed BS G Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor Ground Conductor G with ground Blank no ground See page 8 for MMV Stranding Profile marine@nexansamercable.com
25 SINGLE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 5KV, 33% INSULATION LEVEL Inductive Voltage Inductive Voltage Single DC AC Size Part Nominal Weight Reactance Drop Nominal Weight Reactance Drop In Free Triangular Banked Resistance Resistance AWG/ No. Diameter (Lbs./ (ohms/ (Volts/amp/ Diameter (Lbs./ (ohms/ (Volts/amp/ Air Configuration in Tray at 5 C at 90 C, 0 Hz kcmil mm (inches) 000 ft.) 000 ft.) 000 ft.) (inches) 000 ft.) 000 ft.) 000 ft.) (amps) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ampacity THREE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 5KV, 00/33% INSULATION LEVEL Single Inductive Size Nominal Weight Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Voltage Drop Optional AWG/ Part No. Diameter (Lbs./ Diameter (Lbs./ Air in Trays at 5 C at 90 C, 0Hz (ohms/ (Volts per amp Grounding kcmil mm (inches) 000 ft.) (inches) 000 ft.) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) 000 ft.) per 000 ft.) Conductor /0 5 /0 70 3/0 8 / Unarmored Armored & Sheathed (BS) Ampacity /0 See page 8 for MMV Stranding Profile Manufactured by Nexans AmerCable Fax:
26 37-05 TYPE MMV MEDIUM VOLTAGE CABLE Single Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Multi-Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C THREE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 8KV, 00% INSULATION LEVEL Single Inductive Size Nominal Weight Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Voltage Drop Optional AWG/ Part No. Diameter (Lbs./ Diameter (Lbs./ Air in Trays at 5 C at 90 C, 0Hz (ohms/ (Volts per amp Grounding kcmil mm (inches) 000 ft.) (inches) 000 ft.) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) 000 ft.) per 000 ft.) Conductor /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ampacity /0 THREE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 8KV, 33% INSULATION LEVEL Single Inductive Size Nominal Weight Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Voltage Drop Optional AWG/ Part No. Diameter (Lbs./ Diameter (Lbs./ Air in Trays at 5 C at 90 C, 0Hz (ohms/ (Volts per amp Grounding kcmil mm (inches) 000 ft.) (inches) 000 ft.) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) 000 ft.) per 000 ft.) Conductor /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ordering Type MMV Medium Voltage Cables Example: 3 conductor power cable 8kV 00% # AWG ground bronze armored & sheathed Nexans AmerCable Type MMV Prefix Ampacity BS G Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor Ground Conductor G with ground Blank no ground marine@nexansamercable.com
27 THREE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 5KV, 00% INSULATION LEVEL Single Inductive Size Nominal Weight Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Voltage Drop Optional AWG/ Part No. Diameter (Lbs./ Diameter (Lbs./ Air in Trays at 5 C at 90 C, 0Hz (ohms/ (Volts per amp Grounding kcmil mm (inches) 000 ft.) (inches 000 ft.) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) 000 ft.) per 000 ft.) Conductor /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ampacity THREE CONDUCTOR TYPE MMV MARINE MEDIUM VOLTAGE 5KV, 33% INSULATION LEVEL Single Inductive Size Nominal Weight Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Voltage Drop Optional AWG/ Part No. Diameter (Lbs./ Diameter (Lbs./ Air in Trays at 5 C at 90 C, 0Hz (ohms/ (Volts per amp Grounding kcmil mm (inches) 000 ft.) (inches) 000 ft.) (amps) (amps) (ohms/000 ft.) (ohms/000 ft.) 000 ft.) per 000 ft.) Conductor /0 /0 3/0 / Unarmored Armored & Sheathed (BS) Ampacity Ordering Type MMV Medium Voltage Cables Example: 3 conductor power cable 8kV 00% # AWG ground bronze armored & sheathed Nexans AmerCable Type MMV Prefix BS G Specific Cable Number (from charts) Armor Requirement BS armored & sheathed Blank no armor Ground Conductor G with ground Blank no ground See page 8 for MMV Stranding Profile Manufactured by Nexans AmerCable Fax:
28 37-05VFD TYPE MMV-VFD POWER CABLE Three Conductor: 8kV 5kV 33% Insulation Level Rated 90 C Conductors (3) Soft annealed flexible stranded tinned copper per IEEE 580 Table. Insulation Extruded thermosetting 90 C Ethylene Propylene Rubber (EPR), meeting UL 309 (Type E), IEEE 580 (Type E) and UL 07. Insulation Shield Composite shield consisting of 0.0" tinned copper braided with nylon providing 0% copper Shielded coverage meeting UL 309, IEEE Std. 580, and UL 07. The nylon is colored for easy phase identification (three conductor = black, blue, red) without the need to remove the shield to find an underlying colored tape. Low smoke halogen-free jacket available on request. Conductor Shield A combination of semi-conducting tape and extruded thermosetting semi-conducting material meeting UL 309, IEEE 580 and UL07. Insulation Shield Semi-conducting layer meeting UL 309, IEEE 580 and UL 07. Symmetrical Insulated Grounding Conductors (3) Soft annealed flexible stranded tinned copper conductor per IEEE 580 Table. Gexol Insulation sized per Table 3. of UL07. Color: Green Jacket Ratings & Approvals n UL Listed as Marine Shipboard Cable (E) n American Bureau of Shipping (ABS) n Det Norske Veritas (DNV) Pending n Lloyd s Register of Shipping (LRS) Pending n 90 C Temperature Rating n Voltage Rating 8kV to 5kV (5kV available on request) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/ CSA 5, IEEE 580, and UL 07. This jacket allows for isolation between the insulation shields and overall shield. Shields can then be terminated on opposite ends to minimize circulating currents. Armor/EMI Shield Overall tinned copper braid plus aluminum/ polyester tape provides 00% coverage. This braid serves as both an armor and EMI shield meeting both IEEE 580 and UL 307/CSA 5. Sheath (optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 309/CSA 5, IEEE 580, and UL 07. Colored jackets for signifying different voltage levels are also available on special request (orange = 8kV and red = 5kV). APPLICATIONS A flexible, braid and foil shielded, power cable specifically engineered for use in medium voltage variable frequency AC drive (VFD) applications. FEATURES n Flexible stranded conductors and braided shields. Suitable for applications involving repeated flexing and high vibration. n Small minimum bending radius (8x OD) for easy installation. n Insulation has a very low dielectric constant. This allows for longer output cable distances and minimizes common mode current. n Overall braid plus foil shield is engineered with 00% coverage and a surface transfer impedance <50 milliohms at 0MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Severe cold durability: exceeds CSA cold bend/cold impact (-0 C/-35 C). n Flame retardant: IEC 33-3 Category A and IEEE 0. n Suitable for use in Class I, Division, and Zone environments. marine@nexansamercable.com
29 THREE CONDUCTOR TYPE MMV-VFD MARINE MEDIUM VOLTAGE 8KV 33% INSULATION LEVEL Ampacity Single Inductive Voltage Green Insulated Size Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Trays at 5 C at 90 C, 0Hz (Ohms/ (Volts/Amp/ Conductor (3x) kcmil mm (Inches) 000 Ft.) (Amps) (Amps) (Ohms/000 Ft.)(Ohms/000 Ft.) 000 Ft.) 000 Ft.) Size (AWG) /0 /0 3/0 / TSVFD -333TSVFD -33TSVFD -335TSVFD -33TSVFD -337TSVFD -338TSVFD -339TSVFD -30TSVFD -3TSVFD -3TSVFD -33TSVFD -3TSVFD THREE CONDUCTOR TYPE MMV-VFD MARINE MEDIUM VOLTAGE 5KV 33% INSULATION LEVEL Ampacity Single Inductive Voltage Green Insulated Size Nominal Weight In Free Banked DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Trays at 5 C at 90 C, 0Hz (Ohms/ (Volts/Amp/ Conductor (3x) kcmil mm (Inches) 000 Ft.) (Amps) (Amps) (Ohms/000 Ft.)(Ohms/000 Ft.) 000 Ft.) 000 Ft.) Size (AWG) /0 /0 3/0 / TSVFD -358TSVFD -359TSVFD -30TSVFD -3TSVFD -3TSVFD -33TSVFD -3TSVFD -35TSVFD -3TSVFD Stranding Profile: See Page 8 Ordering Type MMV-VFD Medium Voltage Cables Example: 3 conductor MMV-VFD power cable 5kV # AWG Nexans AmerCable Type MMV-VFD Prefix TSVFD Specific Cable Number (from charts) Manufactured by Nexans AmerCable Fax:
30 37-05 TYPE MMV MEDIUM VOLTAGE CABLE Single Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C Multi-Conductor: 5kV 5kV, 00% & 33% Insulation Levels. Rated 90 C MMV Stranding Profile Individual Closest Equivalent Uninsulated Size Number Strand Dia. IEEE 5 Metric Size Conductor AWG/kcmil of Strands (inches) Std. Size (mm) Dia. (inches) 8 /0 /0 3/0 / MMV AMPACITIES & ELECTRICAL DATA Ampacities are based on API RP F (June 999) Table or 5 for single conductor cables and Table 3 for multi-conductor cables. The notes to these tables are also applicable. Ampacities are also based on a 90 C conductor temperature and a 5 C ambient temperature. Inductive reactance and voltage drop values are based on a 90 C conductor temperature and 0 Hz operation. Values for single conductor cables are based on a symmetrical triangular configuration. Please consult Nexans AmerCable on values for other configurations. MMV Bend Radius Unarmored Armored Armored & Sheathed IEEE 5 X Diameter 8X Diameter 8X Diameter IEC 9 <" (5mm) X Diameter 8X Diameter x Diameter >" (5mm) X Diameter Transport <" (5mm) X Diameter X Diameter Canada X Diameter >" (5mm) X Diameter marine@nexansamercable.com
31 Gexol Insulated Power, Control and Instrumentation Cable Stranding Profile Oil & Gas Cables Individual Size Number Strand Dia. AWG/kcmil of Strands (inches) Closest IEEE 5 Std. Size /0 /0 3/0 / Hawke Gland Types Industrial & Safe Area (IP8) Increased Safety EExe Explosion Proof Severe Cold Durability Exceeds CSA Cold Bend / Cold Impact (-0 C/-35 C) Drilling Mud Flame Retardant Certified to IEC 9-3 (333A) and IEEE 580 Flameproof EExd Equivalent Uninsulated Metric Size Conductor (mm) Dia. (inches) Unarmored Armored & Sheathed 53-X 50/ 50/53/U Class I, Div. Class I, Div. Class I, Zone Class I, Zone & 50/ 50/53/U Zone & ( liter or < enclosures) ICG 53/U ( liter or > enclosures) Zone & Oil Resistant 9
32 ESTER BASED MUD RESISTANT JACKETED CABLES 0 C UL Marine Shipboard Cable Designed to deliver outstanding performance in the harshest operating conditions specifically in high temperature Ester Based drilling muds. A swollen or split cable jacket due to drilling mud exposure is a productivity killer. 30
33 ESTER BASED MUD RESISTANT JACKETED CABLES 0 C UL Marine Shipboard Cable When standard mud resistance isn t enough, Nexans AmerCable has a World Class Mud Resistant cable jacket designed to deliver outstanding performance in the harshest operating conditions. Designed specifically for exposure to high temperature ESTER BASED drilling muds, this cable meets all the performance requirements of industry standards UL 309 and IEEE 580 for Type N jackets. When tested for prolonged exposure to the most aggressive ester based drilling muds, it easily passes the mud resistance requirements of NEK 0. Table I World Class Mud Resistant Jacket Physical Requirements Unaged Aging Requirements 90 C Rated Jacket ± C Air Oven 0 Hours Oil Exposure Resistance After Oil Immersion at ± C 8 Hours Mechanical Water Absorption Weatherometer Test Specifications Jacket Type Type N Type N Mud Resistant Jacket Tensile Strength, Min, PSI Pass Elongation at Rupture, Min, % Pass Set, Max, % 0 0 Pass Tensile Strength, Minimum 900 psi 900 psi Pass Elongation at Rupture, % Tensile Strength, % Retention of Unaged, Min Elongation at Rupture, % Retention of Unaged, Min mg / in Per UL 58 Nexans AmerCable s ester based mud resistant cables were also tested against the requirements of UL 309 and IEEE 580 and the results are shown in Table I. This product easily passed all the requirements. Table II shows the results of this cable when aged in Baroid Petrofree (Ester Based) drilling mud per NEK 0. All aging requirements were met. Additional testing done on these cables show the jacket to pass cold impact at -0 C and cold bend at - 0 C. UL-309 Table 50% Actual 50% Actual Pass Pass 0 0 Pass Pass No Requirement IEEE 580 Table 5-7 Pass AmerCable Testing Program Pass Tear FT/IEEE 0 Flame Exposure (UL-85) IEC 33-3 Flame Exposure lb/in Thickness, Min No Requirement 35 Pass Pass Pass Pass No Requirement No Requirement Pass Table II MUD Resistant NEK 0 Note: Tested for Changes in Each Listed Requirement 70 C, 5 Days Requirements Mud Type Results Elongation at Break ±5% Baroid Petrofree (Ester Based) Pass Tensile Strength ±5% Baroid Petrofree (Ester Based) Pass Volume Swelling Max 0% Baroid Petrofree (Ester Based) Pass Weight Increase Max 5% Baroid Petrofree (Ester Based) Pass Oxygen Index Min 5% Baroid Petrofree (Ester Based) Pass All results representative of finished cables ( 3/C, 7/C and 8 7 PR). Test data on file at Nexans AmerCable marine@nexansamercable.com 3
34 OFFSHORE BRIDLE SYSTEMS Tender Assisted Drilling Unit / Bridle and Festoon Systems 5/8/5kV bridle assemblies Tender-to-platform bridles Ship-to-shore power Portable power generation Zone (EX) rated cable assemblies 3
35 PRECISION ENGINEERED CABLE ASSEMBLIES TOP DRIVE SERVICE LOOPS CUSTOM OR STANDARD JUNCTION BOXES Standard & Custom Designs Offshore and Land-based Shortest Lead Times Outstanding Customer Service n 300V 5kV AC n DC Power n Instrumentation n Composite Power & Control n Thermocouple n Fiber Optic n Electro-Optic n Hosed or no hose n Fiber Optic n Electro-Optic 33
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