DLO Flexible Power Cable

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2 Industrial Cable Index n DLO Power Cables DLO Flexible Power Cable n Type W Cables Type W 1/C Motor Lead Cable Type W 2/C Magnet Crane Cable Type W 3/C P&R Cable Type W 4/C P&R Cable n Variable Frequency Drive (VFD) Power Cables Extra Flexible VFD Power Cable CIR (Crush & Impact Resistant) VFD Power Cable TC-ER Flexible VFD Power Cable Medium Voltage Type VFD/MV-105 Power Cable n Ship-to-Shore Power Cables Enhanced THOF-500 Power Cable Enhanced PLUS THOF-500 Power Cable n Grounds and Jumpers Flexible Grounding Cable Lead Covered Grounding Cable Red Jumper n Mobile Substation Power Cable (Type SH) n Factory Installed Cable Assemblies n Renewable Energy Cables AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application. AmerCable is a registered trademark of AmerCable Incorporated El Dorado, Arkansas Made in America 2010, AmerCable Incorporated

3 Harsh operating environments require cables engineered for longer service life No matter what type of environment you operate in, AmerCable has a cable productivity solution for you. Our innovatively engineered and manufactured Industrial Cable Family is designed for your toughest conditions. As a leading producer of industrial cables in North America, AmerCable is dedicated to producing: n cables that last longer in difficult operating environments n cables designed to help provide greater levels of safety and productivity Cable Innovation n Designing insulating and jacketing materials that are more flexible with greater resistance to abrasion and moisture n Cable constructions that last longer providing reduced down time for increased productivity n New product development that addresses environmental, safety and cost reduction issues specific to your application. Operating Excellence n The industry leader in on-time delivery. For our current delivery rate, visit our website at Industrial Cables n Standard lead-time of 8 to 10 weeks n Urgent response shipment capability of 2 to 4 weeks n AmerCable is an ISO-9001 certified manufacturer Hands-on Field Support Our experienced field application engineers are available for on-site evaluation and solutions. They also conduct education and training sessions that address safety, splicing and cable handling issues. industrial@amercable.com 1

4 Flexible Power Cable DLO 2000 Volts 90 C Diesel Locomotive Cable Low Smoke (Sizes 2/0 and higher) EP/CPE RHH, RHW-2 Flexible-stranded, tin-coated annealed copper Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE) See below for jacket color options (Special order) Ratings & Approvals Separator Suitable separator tape provides easy stripping of insulation Ethylene-Propylene rubber (EPR) n ICEA S / NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n UL Standard 44: Thermoset Insulated Wires & Cables, Types RHH, RHW-2. UL VW-1 n UL Standard 1685: Vertical Tray Fire propagation and Smoke Release Test for Electrical and optical Fiber Cables. (UL,ST-1) n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM B-172: Standard Specification for Rope-Lay-Stranded Copper s having Bunch-Stranded Members, for Electrical s n MSHA P-184 Application AmerCable s 2000V Diesel Locomotive Cable (DLO) is a single conductor portable power cable suitable for use in applications needing great flexibility, excellent wearability and good flex life. Applications include locomotive and car equipment, motor and generator leads, battery leads, shipyards, telecommunications power, heavy earth moving equipment, renewable energy and other heavy duty flexing applications. Features n A two layer composite of flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE) outer layer and Ethylene- Propylene rubber (EPR) inner layer. The composite design provides significant diameter reductions compared to designs using full thickness jackets. n Suitable for continuous operating temperatures of 90 C, wet or dry n Rated RHH, RHW-2; 2/ kcmil listed and marked for CT use n UL listed as Sunlight Resistant n UL listed as Marine Shipboard Cable (4/0 and larger) Special order only n and jacket meet hazardous waste regulations, per Code of Federal Regulations 40 Section 261 (40CFR261) for characteristic lead content n Flame Resistance: FT-4/IEEE1202 for 2/ kcmil and UL VW-1 n Meets smoke release and other requirements of Vertical Cable Tray Test UL 1685 and is marked ST-1 for 2/ kcmil n Extremely flexible stranding used for increased flexibility and ease of installation 2 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

5 Industrial Cables Single Portable Power Cable DLO Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft. *Ampacity 90 C / / / / *Ampacity Calculated with at 90 C conductor temperature and 30 C ambient air, per 2008 NEC, Table Cable diameters are subject to +/-5% manufacturing tolerance SAVE TIME SAVE MONEY Order Your DLO Cable with Factory Installed Connectors www. amercable.com industrial@amercable.com 3

6 Portable Power Cable Type W Single Volts Motor Lead Cable 90 C Bunched strands of tinned annealed copper per ASTM B-33 Separator A suitable separator provides for easy stripping of insulation Reinforcement Polypropylene reinforcing braid provides long flex life Ratings & Approvals Ethylene-Propylene rubber (EPR) per ICEA S , and ASTM D-2802 Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Black standard. See below for other color options. n UL listed as Type W n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for Ozone- Resistant Ethylene-Alkene Polymer for Wire and Cable n ICEA S / NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n MSHA P-184 for 6 AWG and above Application AmerCable s Volt single-conductor motor-lead cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. Features n Suitable for continuous operating temperatures of 90 C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids. n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance Type W CPE jackets are available in highly visible colors without sacrificing performance 4 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

7 Industrial Cables Single Portable Power Cable Type W Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft. *Ampacity 90 C / / / / * Ampacity is calculated with a 90 C conductor temperature and 30 C ambient air, per 2008 NEC, Table 400.5(B) Cable diameters and weights are subject to +/- 5% manufacturing tolerance SAVE TIME SAVE MONEY Order Your Type W Cable with Factory Installed Connectors www. amercable.com industrial@amercable.com 5

8 Magnet Crane Cable Type W Two Volts Magnet Crane Cable 90 C s Bunched strands of tinned annealed copper per ASTM B-33. Stranding other than those listed in the table are available upon special order. Ethylene-Propylene rubber (EPR) per ICEA S and ASTM D material color coded through AWG size #2. Larger sizes are coded with fabric tape wraps. One black, one white. Ratings & Approvals Separator A suitable separator provides for easy stripping of insulation Fillers Fibrous filler provides great impact resistance and flexibility. Rubber fillers are available upon special order. Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Black standard. See below for other color options. n UL listed as Type W n UL listed as Type TC n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for Ozone- Resistant Ethylene-Alkene Polymer for Wire and Cable n ICEA S / NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n MSHA P-184 n Flame Resistance: FT-4 Application AmerCable s Volt two conductor cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They are especially recommended to supply power for magnet crane applications. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. Features n Suitable for continuous operating temperatures of 90 C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids. n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance Type W CPE jackets are available in highly visible colors without sacrificing performance 6 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

9 Industrial Cables Two Magnet Crane Type W Round Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft. *Ampacity 90 C / / / * Ampacity is calculated with a 90 C conductor temperature and 30 C ambient air, per 2008 NEC, Table 400.5(B) Cable diameters and weights are subject to +/- 5% manufacturing tolerance A full line of UL listed Type G cables with grounding conductors is available. Consult factory. SAVE TIME SAVE MONEY Order Your Type W Cable with Factory Installed Connectors Photo provided by NASCOOP www. amercable.com industrial@amercable.com 7

10 Portable Power Cable Type W Three Volts Qualified for P&R Reeling Service 90 C s Bunched strands of tinned annealed copper per ASTM B33. Stranding other than those listed in the table are available upon special order. Fillers Fibrous filler provides great impact resistance and flexibility. Rubber fillers are available upon special order. Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Reinforced, two layer jacket construction is used on AWG size 1/0 and larger cables. Black standard. Consult factory for colored jackets. Ratings & Approvals Separator A suitable separator provides for easy stripping of insulation Ethylene-Propylene rubber (EPR) per ICEA S , also meeting ASTM D material color coded through AWG size #2. Larger sizes are coded with fabric tape wraps. One black, one white, one green. Reinforcement Polypropylene reinforcing braid provides long flex life n UL listed as Type W n UL listed as Type TC-ER n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for Ozone- Resistant Ethylene-Alkene Polymer for Wire and Cable n ICEA S / NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n MSHA P-184 n Flame Resistance: FT-4 Type W CPE jackets are available in highly visible colors without sacrificing performance Application AmerCable s Volt three conductor cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They are also recommended for use on Payout and Retractable reels, festoons, suspended loops and power tracks. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. Features n Suitable for continuous operating temperatures of 90 C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids. n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance n Meets crush and impact requirements for Type MC cable. UL Type TC-ER APPROVED! 8 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

11 Industrial Cables Type W Round Volts Part No Size AWG/ kcmil Minimum Wires per Outside Diameter / / / / * Ampacity is calculated with a 90 C conductor temperature and 30 C ambient air, per 2008 NEC, Table 400.5(B) Cable diameters and weights are subject to +/- 5% manufacturing tolerance A full line of UL listed Type G cables with grounding conductors is available. Consult factory. Approx. Weight lbs. per 1,000 ft. *Ampacity 90 C SAVE TIME SAVE MONEY Order Your Type W Cable with Factory Installed Connectors www. amercable.com industrial@amercable.com 9

12 Portable Power Cable Type W Four Volts Suitable for P&R Reeling Service 90 C s Bunched strands of tinned annealed copper per ASTM B-33. Strandings other than those listed in the table are available upon special order. Fillers Fibrous filler provides great impact resistance and flexibility. Rubber fillers are available upon special order. Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Black standard. Consult factory for colored jackets. Ratings & Approvals Separator A suitable separator provides for easy stripping of insulation Ethylene-Propylene rubber (EPR) per ICEA S , also meeting ASTM D material color coded through AWG size #2. Larger sizes are coded with fabric tape wraps. One black, one red, one white, one green. Reinforcement Polypropylene reinforcing braid provides long flex life n UL listed as Type W n UL listed as Type TC-ER n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for Ozone- Resistant Ethylene-Alkene Polymer for Wire and Cable n ICEA S / NEMA WC-70/: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n MSHA P-184 n Flame Resistance: FT-4 Type W CPE jackets are available in highly visible colors without sacrificing performance Application AmerCable s Volt four conductor cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They are also recommended for use on Payout and Retractable reels, festoons, suspended loops and power tracks. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. Features n Suitable for continuous operating temperatures of 90 C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance n Meets crush and impact requirements for Type MC cable. UL Type TC-ER APPROVED! 10 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

13 Industrial Cables Four Portable Power Cable Type W Round Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft. *Ampacity 90 C / / / * Ampacity is calculated with a 90 C conductor temperature and 30 C ambient air, per 2008 NEC, Table 400.5(B) Cable diameters and weights are subject to +/- 5% manufacturing tolerance For more than four conductors, consult factory A full line of UL listed Type G cables with grounding conductors is available. Consult factory. SAVE TIME SAVE MONEY Order Your Type W Cable with Factory Installed Connectors www. amercable.com industrial@amercable.com 11

14 37-102VFD Extra Flexible VFD Power Cable Gexol Insulated Three 2kV Rated 110 C Power s (x3) Soft annealed flexible stranded tinned copper per ASTM B-33. (2kV) Gexol cross-linked flame retardant polyolefin, meeting the requirements for UL Color: Gray with printed phase I.D. (Black-White-Red) Ratings & Approvals n 110 C Temperature Rating n UL Listed as Marine Shipboard Cable: (E111461) n UL Listed as Type TC-ER (E123629) n United States Coast Guard: November 2, 1987 / 9304 n CSA listed as Marine Shipboard Cable (82346) n Flame resistance: IEEE 1202/FT-4 n Sunlight resistant Halogen-Free and Fire Resistant constructions available by request. Ground s (x3) Soft annealed flexible stranded tinned copper per ASTM B-33. Gexol insulation sized per UL Color: Green Shield Overall tinned copper braid plus aluminum/ polyester tape providing 100% coverage. A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL Gexol is a registered trademark of AmerCable Incorporated Application A flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications n Overall braid and foil shield provides 100% coverage containing VFD EMI emissions n Symmetrical ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable n Gexol s lower dielectric constant (standard XLPEs and EPRs have higher dielectric constants) reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n 2kV insulation thickness resists the repetitive 2-3x voltage spikes from 600V VFDs and reduces drive over-current trip problems due to cable charging current n Severe cold durability: exceeds CSA cold bend/cold impact (-40 C/-35 C) n Meets crush and impact requirements for Type MC cable. n Optional tinned copper basket weave wire armor* per IEEE 1580 and UL 1309/ CSA 245 n Optional sheath* A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/CSA 245 and IEEE *For armored versions the braid is placed between in inner jacket and outer sheath where it serves as both the EMI shield and armor. 12 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

15 Industrial Cables VFD VFD Power Cable Gexol Insulated Extra Flexible Green Insulated Size Weight Grounding Ampacity AWG/ Part No. Diameter Per (x3) In Free In Cable In kcmil Inches 1000 Ft. Size (AWG) Air Tray Conduit 4-312VFD VFD VFD /0-316VFD /0-317VFD /0-319VFD VFD VFD VFD VFD VFD VFD VFD Cable diameters are subject to a +/- 5% manufacturing tolerance Ampacity In Free Air: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table B Ampacity In Cable Tray: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table Ampacity In Conduit: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table B Termination Kits AmerCable offers pre-sized and pre-formed termination kit packages specifically for VFD cable constructions www. amercable.com industrial@amercable.com 13

16 CIRVFD CIR (Crush & Impact Resistant) VFD Power Cable Gexol Insulated Three 2kV Rated 90 C UL Listed as Type TC-ER Power s (x3) Soft annealed flexible stranded tinned copper per ASTM B-33. Gexol chemically crosslinked, non-chlorinated flame retardant polyolefin meeting the requirements per UL Color: Gray with printed phase I.D. Crush & impact resistant, flame retardant, oil, abrasion, chemical and sunlight resistant thermoplastic compound meeting UL CIR Ratings & Approvals n 90 C temperature rating n UL listed as Type TC-ER (E123629) n Flame Retardant IEEE 1202/FT-4 n Suitable for use in Class I, Div 2 and Zone 2 environments n UL listed as Marine Shipboard Cable (E111461) n Sunlight resistant n Direct burial Gexol and CIR are registered trademarks of AmerCable Incorporated Ground s (x3) Soft annealed tinned copper per ASTM B-33 flexible stranding with 600/1000V Gexol insulation sized per UL Color: Green Shield Overall tinned copper braid plus aluminum/polyester tape providing 100% coverage. Safe to Handle CIR is a safe, flexible alternative to metal-clad cables. Application A flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications. n Overall braid plus foil shield is engineered with 100% coverage and a surface transfer impedance <50 milliohms at 10MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Gexol s lower dielectric constant (standard XLPEs, EPRs and other Type P insulation materials have higher dielectric constants) reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n 2kV insulation thickness is used to resist the potential 2-3x reflected voltages experienced in 600V VFD applications. n Passes the same stringent crush and impact testing required by UL 2225 for Type MC-HL n Gas & vapor tight impervious to water and air n Smaller bend radius (up to 40% smaller) than Type MC n Reduced tray fill (up to 35% less) compared to Type MC n Considerably more flexible than Type MC n Reduced installation time and cost compared to Type MC n Glands for this product cost up to 50% LESS than those for Type MC 14 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

17 Industrial Cables CIRVFD 2000 Volts Crush & Impact Resistant Size Weight Green Insulated Ampacity AWG/ Part No. Diameter Per Grounding In Free In Cable In kcmil Inches 1000 Ft. (x3) Size (AWG) Air Tray Conduit CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD /0-316CIRVFD /0-317CIRVFD /0-319CIRVFD CIRVFD CIRVFD CIRVFD CIRVFD Cable diameters are subject to a +/- 5% manufacturing tolerance Ampacity In Free Air: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table B Ampacity In Cable Tray: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table Ampacity In Conduit: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table B CIR VFD Stranding Profile Closest Equivalent Uninsulated Size Number IEEE 45 Metric Size AWG/kcmil of Strands Std. Size (mm2) Dia. (inches) /0 2/0 3/0 4/ Termination Kits AmerCable offers pre-sized and pre-formed termination kit packages specifically for VFD cable constructions www. amercable.com industrial@amercable.com 15

18 37-108VFD Flexible TC-ER VFD Power Cable Three 90 C 600V Power s (x3) Soft annealed flexible stranded tinned copper per ASTM B-33 Cross-linked, flexible, low dielectric constant compound rated 90 C. Sizes larger than 4/0 AWG individual conductors colored black with conductor number surface printed in contrasting ink. Sizes 4/0 AWG and smaller individually colored conductors red, white,black. Flame retardant, moisture and sunlight resistant Polyvinyl Chloride (PVC). Colored black. Symmetrical Ground s (x3) Three symmetrically placed flexible stranded tinned copper conductors in direct contact with the shield. Metallic Shield Sizes 8 AWG and Larger Helically applied 5 mil bare copper tape. Sizes Smaller than 8 AWG tin-coated copper braid plus aluminum/polyester tape. Both shielding systems provide 100% coverage. TC-ER Ratings & Approvals n UL Listed as Type TC-ER 600V n UL Listed as 1000V flexible motor supply cable (up to #2AWG) n 90 C Temperature Rating n FT-4 and IEEE 1202 flame ratings n Sunlight resistant n Direct burial (up to #2AWG) See Page 13 for Termination Instructions Application A flexible, shielded power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications. n Overall shield provides 100% coverage containing VFD EMI emissions. n Symmetrical ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Meets crush and impact requirements for Type MC cable. n AmerCable s specially formulated insulation material has a lower dielectric constant (standard XLPE and EPR insulation materials have higher dielectric constants) which withstands reflected voltages. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n Permitted for Exposed Run ( ER ) use in accordance with the NEC. n Permitted for use in Class I, Division 2 and Zone 2 industrial hazardous locations per the NEC. n Gas and vapor tight impervious to water and air. n Reduced tray fill (up to 35% less) than Type MC. n Reduced installation time and cost compared to Type MC. n Glands for this product cost up to 50% LESS than those for Type MC. n Bend radius 12X O.D. 16 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

19 Industrial Cables VFD Flexible TC-ER VFD 600 Volts DC AC Grounding Resistance Resistance Inductive Voltage Drop Ampacity Size Size Part No. Diameter Weight at 25 C 90 C, 60Hz Reactance 90 C, 60Hz (x3) In Free In Cable In AWG/kcmil (mm2) (inches) (lbs/1000ft) (ohms/1000ft) (ohms/1000ft) (ohms/1000ft) (Volts/Amp/1000ft) Size (AWG) Air Tray Conduit VFD VFD VFD VFD VFD VFD VFD VFD / VFD / VFD / VFD VFD VFD VFD VFD VFD VFD VFD Cable diameters are subject to a +/- 5% manufacturing tolerance Ampacity In Free Air: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table B Ampacity In Cable Tray: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table Ampacity In Conduit: Based on 90 C conductor temperature and 30 C ambient temperature per 2008 NEC Table B See Page 13 for Termination Instructions Stranding Profile Size Size Number of Uninsulated AWG/kcmil (mm2) Strands Diameter (inch) / / / www. amercable.com industrial@amercable.com 17

20 37-105VFD MMV-VFD Power Cable MV-105 Rated* Three : 8kV 15kV 133% Level Rated 105 C s (3) Soft annealed flexible stranded tinned copper per ASTM B-33. Extruded thermosetting 90 C Ethylene Propylene Rubber (EPR), meeting UL EMI Shield Overall tinned copper braid plus aluminum/ polyester tape providing 100% coverage Shield Composite shield consisting of " tinned copper braided with nylon providing 60% copper Shielded coverage meeting UL The nylon is colored for easy phase identification (three conductor = black, blue, red) without the need to remove the shield to find an underlying colored tape. Shield A combination of semi-conducting tape and extruded thermosetting semi-conducting material meeting UL1072. Shield Semi-conducting layer meeting UL Symmetrical Insulated Grounding s (3) Soft annealed flexible stranded tinned copper conductor per ASTM B-33. Gexol sized per Table 23.2 of UL1072. Color: Green A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL Colored jackets for signifying different voltage levels are also available on special request (orange = 8kV and red = 15kV). Low smoke halogen-free jacket available. Contact your AmerCable rep. MMV-VFD Ratings & Approvals n UL Listed as Type MV-105 (E116415)* n Flame Resistance: IEEE 1202 n 90 C Temperature Rating n Voltage Rating 8kV to 15kV (25kV available on request) Termination Kits AmerCable offers pre-sized and pre-formed termination kit packages specifically for VFD cable constructions Applications A flexible, braid and foil shielded, power cable specifically engineered for use in medium voltage variable frequency AC drive (VFD) applications. Features n Flexible stranded conductors, braided shields and a braided armor (when armored). Suitable for applications involving repeated flexing and high vibration. n Small minimum bending radius (6 x OD for unarmored cables and 8 x OD for armored cables) for easy installation. n has a very low dielectric constant. This allows for longer output cable distances and minimizes common mode current. n Overall braid plus foil shield is engineered with 100% coverage and a surface transfer impedance <50 milliohms at 10MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Severe cold durability: exceeds CSA cold bend/cold impact (-40 C/-35 C). n Optional braid armor of bronze, aluminum or tinned copper. *MV-105 rating only applies to the Unarmored Version of this product 18 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

21 Industrial Cables Three Type MMV-VFD Medium Voltage 8kV 133% Level In Inductive Voltage Green Insulated Size Weight In Free Conduit DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Air at 25 C at 90 C, 60Hz (ohms/ (Volts per amp (3x) kcmil mm (inches) 1000 Ft.) (amps) (amps) (ohms/1000 Ft.) (ohms/1000 Ft.) 1000 Ft.) per 1000 Ft.) Size (AWG) /0 2/0 3/0 4/ VFDMV -333VFDMV -334VFDMV -335VFDMV -336VFDMV -337VFDMV -338VFDMV -339VFDMV -340VFDMV -341VFDMV -342VFDMV -343VFDMV -344VFDMV Ampacity Cable diameters are subject to a +/- 5% manufacturing tolerance Three Type MMV-VFD Medium Voltage 15kV 133% Level Ampacity In Inductive Voltage Green Insulated Size Weight In Free Conduit DC Resistance AC Resistance Reactance Drop Grounding AWG/ Part No. Diameter (Lbs./ Air in Air at 25 C at 90 C, 60Hz (ohms/ (Volts per amp (3x) kcmil mm (inches) 1000 Ft.) (amps) (amps) (ohms/1000 Ft.) (ohms/1000 Ft.) 1000 Ft.) per 1000 Ft.) Size (AWG) /0 2/0 3/0 4/ VFDMV -358VFDMV -359VFDMV -360VFDMV -361VFDMV -362VFDMV -363VFDMV -364VFDMV -365VFDMV -366VFDMV Cable diameters are subject to a +/- 5% manufacturing tolerance Ampacity in Free Air: Based on 105 C conductor temperature and 40 C ambient temperature per 2008 NEC Table Ampacity in Conduit Air: Based on 105 C conductor temperature and 40 C ambient temperature per 2008 NEC Table www. amercable.com industrial@amercable.com 19

22 PNAV Enhanced THOF Ship-to-Shore Power Cable 90 C 600 Volts Flexible Type I EPR rated for 90 C in wet or dry locations. Meets requirements of UL 44 RHH, RHW-2 Color coded white red black Reinforced, flame retardant extra heavy duty black thermoset CPE specially formulated to resist the abrasive nature of the application s 500 kcmil tin coated copper. ASTM B-33, ASTM B-172 Separator 2 mil non-hygroscopic opaque polyester Application A flexible 600V cable used for ship-to-shore power. Replaces former MIL-C 915 design for most applications. Features n Complies with OPNAVINST B n Integral filled inner jacket for enhanced toughness and crush resistance n Water migration minimized n Mold cured reinforced jacket for enhanced abrasion and tear resistance n Pigment colored jacketed singles for phase identification n Tinned copper conductors for reduced corrosion n Indent printed for long term identification n Functional testing to ensure flexibility in both summer and winter conditions Ratings & Approvals n ICEA S : Portable and Power Feeder Cables for Use in Mines and Similar Applications Product Part No. Size AWG/ kcmil Outside Diameter Approx. Weight lbs. per 1,000 ft. Enhanced THOF OPNAV Cable diameters and weights are subject to +/- 5% manufacturing tolerance Consult factory for availability of other conductor sizes MIL-C 915 cable is also available. Consult factory for details. 20 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

23 PNAV Enhanced PLUS THOF Ship-to-Shore Power Cable 90 C 600 Volts Flexible Industrial Cables EPR per ICEA S Meets requirements of UL 44 RHH, RHW-2 Enhanced Plus Only. CPE Composite meets requirements of UL 44 RHH, RHW-2. Pigment colored red, white and black. Class I, 500 kcmil tin coated copper. ASTM B-33, ASTM B-172 Extra-Heavy duty reinforced, flame retardant black thermoset CPE per ICEA S Specially formulated to resist the abrasive nature of the application. Application A tough flexible 3/C 600V ungrounded power cable specifically designed for naval shore-to-ship and other pier side power applications. Enhanced Plus THOF is specially designed for additional sunlight and weather resistance. Features n Complies with OPNAVINST B n Integral filled inner jacket for enhanced toughness and crush resistance n Water migration minimized n Mold cured reinforced jacket for enhanced abrasion and tear resistance n ed singles (Enhanced Plus) for increased resistance to sunlight and weather n Pigment colored jacketed singles for phase identification n Tinned copper conductors for reduced corrosion n Indent printed for long term identification n Functional testing to ensure flexibility in both summer and winter conditions Ratings & Approvals n ICEA S : Portable and Power Feeder Cables for Use in Mines and Similar Applications Product Part No. Size AWG/ kcmil Outside Diameter Approx. Weight lbs. per 1,000 ft. Enhanced Plus THOF OPNAV Cable diameters and weights are subject to +/- 5% manufacturing tolerance Consult factory for availability of other conductor sizes MIL-C 915 cable is also available. Consult factory for details. www. amercable.com industrial@amercable.com 21

24 Flexible Grounding Cable Clear Yellow Other Colors Transparent thermoplastic for ease of installation and flexible use at temperatures ranging from -25 C to 90 C. This material meets Type II requirements of ASTM F 855. Material meeting a -50 C cold bend is available on a special order basis. Bunched strands of bare copper annealed dead soft in accordance with ASTM B-3. Other strand is available upon request. Identification A marker tape printed AMERCABLE-SIZE- GROUNDING CABLE is readily visible under the transparent jacket. Application Flexible jacketed cable used for grounding jumpers installed temporarily for protective grounding of de-energized circuits. Features n Transparent jacket provides easy confirmation of continuity and ease of trouble shooting n Extremely flexible stranding for ease of bending and installation n Transparent thermoplastic jacket for installation and flexible use at temperatures ranging from -25 C to 90 C n material meets Type II requirements of ASTM F-855 n material meeting Type I (-50 C) requirements of ASTM F-855 available upon request Part No Size AWG/ kcmil Minimum Wires per / / / Cable diameters and weights are subject to +/- 5% manufacturing tolerance Other ground jacketing materials and colors available. Consult factory for details. Outside Diameter Approx. Weight lbs. per 1,000 ft. Ratings & Approvals n ASTM B-3: Standard Specification for Soft or Annealed Copper Wire n ASTM F-855: Standard Specifications for Temporary Protective Grounds to Be Used on De-energized Electric Power Lines and Equipment Order Your Grounding Cables with Factory Installed Connectors SAVE TIME SAVE MONEY 22 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

25 Lead Covered Grounding Cable Industrial Cables Uncoated annealed copper meeting the requirements of ASTM B-3 Application A grounding conductor for use in power distribution systems where a lead sheath is required over the copper conductor to provide additional protection against corrosion. Also suitable for use in lightening protection applications. Features n Lead sheath offers rugged, durable construction Ratings & Approvals n ASTM B-3: Standard Specification for Soft or Annealed Copper Wire Lead Sheath An extruded layer of lead for enhanced performance n ASTM B-8: Standard Specification for Concentric-Lay-Stranded Copper s, Hard, Medium-Hard or Soft Part No Size AWG/ kcmil Minimum Wires per Lead Sheath Outside Diameter Approx. Weight lbs. per 1,000 ft / / / / Cable diameters and weights are subject to +/- 5% manufacturing tolerance www. amercable.com industrial@amercable.com 23

26 Red Jumper Cable Flexible 5000/15000 Volts 90 C s Flexible-stranded, tinned, annealed coated copper per ASTM B-33 Shield Combination semiconducting tape and/or extruded semiconductive thermosetting material. The semiconductive tape prevents any penetration of the extruded conductor shield into the inner layers of the flexible conductor. Thermosetting bright red jacket, 90 C rated Ratings & Approvals Heat resisting 90 C Ethylene-Propylene rubber (EPR), meeting ASTM D It has excellent dielectric properties and is highly resistant to heat, moisture, and ozone. Identification Cable is surface printed showing manufacturer s name, size, voltage rating, and temperature rating Application Portable dual rated 5000/15000 volt jumper cables can be used as temporary jumper leads for portable or mobile substations, or for temporarily by-passing damaged or faulted sections of power cable. The finely stranded conductor provides an exceptionally flexible cable that can be easily trained and connected in confined areas such as transformer vaults and switch gear enclosures. Features n Extremely flexible stranding n Bright red thermosetting jacket n The conductor shield is bonded to the insulation providing easy, clean stripping n The 90 C insulation has excellent dielectric properties and is highly resistant to heat, moisture and ozone. n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D2802: Standard Specification for Ozone- Resistant Ethylene-Alkene Polymer for Wire and Cable Application Note Jumper cables should NOT be used in place of normal high voltage cables. They should be isolated in areas where contact with people is limited. Because jumper cables cannot be protected against prolonged contact with other conductors or grounds by shielding, these cables must be positioned away from contact with grounds, transformer cases, cross-arms, etc., to avoid possible high stress and capacitance leakage. Cables should be installed with at least one cable diameter of separation between adjacent conductors and between conductors and all metallic and/or electrically grounded parts. These cables are not intended for permanent service. 24 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

27 Industrial Cables Red Jumper Cable 5000/15000 Volts Part No Size AWG/ kcmil Minimum Wires per Outside Diameter /NA* / / / / / / / / / / / / / / / /685 8 AWG Jumper recommended only for use at 5kv Cable diameters and weights are subject to +/- 5% manufacturing tolerance Ampacity is calculated with a 90 C conductor temperature and 40 C ambient air, per 2008 NEC, Table Approx. Weight lbs. per 1,000 ft. Ampacity 90 C at 5kV/15 kv SAVE TIME Order Your Red Jumper Cable with Factory Installed Connectors SAVE MONEY www. amercable.com industrial@amercable.com 25

28 Mobile Substation Power Cable Type SH Single 5000 to Volts 90 C Flexible tin-coated soft annealed bunch stranded copper meeting ASTM B-33 Shield Tin-coated copper braid applied over a semiconductive tape (5-15kV). Extruded semi-conductive thermosetting material (25-35kV) CPE meeting ICEA S /NEMA WC58. Consult factory for availability of other jacket materials. Shield Combination semi-conducting tape and/or extruded semiconductive thermosetting material Heat, moisture and ozone resisting 90 C Ethylene- Propylene rubber (EPR) meeting ICEA S /NEMA WC58 Identification Cable shall be surface printed showing manufacturer, size, voltage rating, type and temperature rating Application These single conductor portable power cables are extremely flexible and specifically designed for use on mobile substation equipment. The Type SH cable is often necessary for supplying power while replacing damaged utility poles or during routine maintenance of substations. Features n Extremely flexible stranding for ease of bending n The conductor shield is bonded to the insulation providing easy, clean stripping n is heat, oil, flame and chemical resistant n Continuous conductor temperature 90 C n s available in voltage colors, yellow (5 & 8kV), orange (15kV), red (25 & 35kV). Consult factory for availability of other colors. Ratings & Approvals n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ICEA S /NEMA WC-58: Portable and Power Feeder Cables for Use in Mines and Similar Applications n UL 1072 Medium Voltage Cable MV-105 (pending) CSA approval available by special order 26 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

29 Industrial Cables 5kV Single Portable Power Cable Type SH Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft. Ampacity 90 C / / / kV Single Portable Power Cable Type SH Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft. Ampacity 90 C / / / kV Single Portable Power Cable Type SH Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft. Ampacity 90 C 030 1/ / / Order Your Type SH Cables Connectorized! Factory installed terminations and assemblies from AmerCable help lower your overall connectivity costs. n Lugs n Elbows n Stress Cones 35kV Single Portable Power Cable Type SH Part No Size AWG/ kcmil Minimum Wires per Outside Diameter Approx. Weight lbs. per 1,000 ft / / / Cable diameters and weights are subject to +/- 5% manufacturing tolerance Ampacity is calculated with a 90 C conductor temperature and 40 C ambient air, per 2008 NEC, Table Ampacity 90 C www. amercable.com industrial@amercable.com 27

30 Factory Installed Cable Assemblies Factory Installed Cable Assemblies from AmerCable are professionally assembled in our El Dorado, Arkansas manufacturing facility. Our team of experienced handlers join cables and connectors that match your exact application spec. Our assemblies are designed, built and tested to perform upon arrival in your harshest operating conditions. Factory prepared cable assemblies or terminations are a reliable way to lower your overall cable connectivity costs through enhanced reliability, reduced handling and lower installation time. n Lugs n Elbows n Stress Cones Save money through reduced prep, handling and installation time. 128 Manufactured by AmerCable Incorporated (870) (800) Fax (870)

31 Industrial Cables AmerCable is the leading producer of renewable energy cables in North America. Contact your AmerCable rep for a copy of our Renewable Energy Cables catalog. Wind Applications greencables@amercable.com Phone: Solar Applications solarcables@amercable.com Phone: Wind Power Cables Type MMV-WP 1/C and 3/C 5kV, 15kV and 35kV Rated 105 C Medium Voltage Wind Turbine Service Loops DLO 2000 Volts 90 C Low Smoke (sizes 2/0 & higher) EP/CPE RHH, RHW-2 Solar Power Cables AmerCable s AmerSol is the first U.S. manufactured solar cable to achieve TUV and UL certification. This versatile single-conductor cable is designed to meet the varying needs of the Solar Industry. Applications include pigtail connections on the backside of PV panels; homerun connections between PV panels, collector boxes and inverters. Rated 600V UL and 1000V TUV. www. amercable.com industrial@amercable.com 29

32 Industrial Cables AmerCable manufactures high quality jacketed electrical cables for a wide variety of specialized industrial and utility applications. AmerCable is an ISO 9001 certified cable manufacturer that combines leading-edge technology, proven manufacturing techniques, and high quality service to deliver the finest industrial and utility cable products available. AmerCable serves a worldwide customer base from our manufacturing facility in El Dorado, Arkansas. Our professional field engineering and sales force work directly with customers, or in partnership with our network of independent distributors, to identify and fulfill your specific cable requirements. AmerCable s manufacturing facility and corporate headquarters in El Dorado, Arkansas. What can you expect from AmerCable? n High Quality Cable n On-time Delivery* n Professional Sales, Support and Service n Strategic Inventory Locations n Operational Excellence n Short Lead Times * Check for our most current on time delivery record El Dorado, Arkansas Made in America For complete product information: Assemblies Assemblies Assemblies Assemblies Assemblies 2010, AmerCable Incorporated 350 Bailey Road El Dorado, Arkansas USA (870) (800) Fax (870) industrial@amercable.com 8_10