MachFlex Industrial Cables
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1 MachFlex Industrial Cables The Ideal Cable Solution for Flex Motion and SpaceConstrained Industrial Applications
2 MachFlex Industrial Cable Table of Contents Description Type Voltage/Resistance Shielding Flex Cycles Page 73000W Series Control 600V Unshielded 1 million WS Series Control 600V Braid 1 million W Series Control 600V Unshielded 14 million WS Series Control 600V Braid 14 million WS Series Data 300V Foil + Spiral 6 million TS Series Data 300V Foil + Braid 6 million W Series Control (PLTC, TC-ER) 300V & 600V Unshielded 1 million WS Series Control (PLTC, TC-ER) 300V & 600V Braid 1 million W Series Control (PLTC, TC-ER) 300V & 600V Unshielded 10 million WS Series Control (PLTC, TC-ER) 300V & 600V Braid 10 million A Series Data (RS232/485 & RS232/422) Ohm Foil + Braid 1 million A Series Data (Vision Systems) 75 Ohm Braid 1 million 16 References Automated Assembly Systems Automated Storage Multi-Axis Machining Machine Vision Conveyor Systems Pick & Place Retrieval Machine Handling Systems Test & Measurement Systems MotionControlled Video C-Track Systems 2 to order your free cable sample.
3 Be Certain with Belden MachFlex Cables Work in Diverse Industrial Applications, Ranging from Light to Continuous Flexing Moderate Flexing Measured as a multiple of the overall cable diameter (OD), the bend radius defines flexibility. With a tighter bend radius, you get greater cable flexibility. The MachFlex portfolio lists cables as tight as 5 x OD, compared to the industry standard 10 x OD. So, if you re space constrained, MachFlex is the perfect fit. Continuous Flexing MachFlex Cable Standard Cable Continuous motion causes many standard industrial cables to suffer insulation damage and cracking, jacket abrasion or shield degradation. Designed specifically for the rigors of constant motion, MachFlex helps you minimize unexpected and expensive downtime. Reduce Maintenance and Avoid These Common Failures Abrasion Through Jacket Conductor Breaks Corkscrewing to order your free cable sample. 3
4 MachFlex 73000W Series 600 V Unshielded, Light to Moderate Flexing Applications Up to 1 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 10/30 (10 x 0.25 mm) 73002W 2* W W W W W W C to +90 C (flexing) -40 C to +90 C (stationary) Numbered black conductors 1 yellow/green ground conductor (3 conductor and greater) Jacket color: chrome Lubricated PVC insulation Oil-resistant PVC jacket 100 ft (30.5 m) 500 ft (152 m) UL AWM 2587 CSA AWM I/II A/B FT1 CE 18 AWG (0.81 mm²) Stranding: 16/30 (16 x 0.25 mm) 73802W 2* W W W W W W AWG (1.32 mm²) Stranding: 26/30 (26 x 0.25 mm) 73602W 2* W W W W W W AWG (2.08 mm²) Stranding: 41/30 (41 x 0.25 mm) 73402W 2* W W W W W W AWG (3.29 mm²) Stranding: 65/30 (65 x 0.25 mm) 73203W W W * No ground conductor on 2-conductor designs 4 to order your free cable sample.
5 Be Certain with Belden MachFlex 73000WS Series 600 V Shielded, Light to Moderate Flexing Applications Up to 1 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 10/30 (10 x 0.25 mm) 73003WS WS WS AWG (0.81 mm²) Stranding: 16/30 (16 x 0.25 mm) 73803WS WS WS WS WS C to +90 C (flexing) -40 C to +90 C (stationary) Numbered black conductors 1 yellow/green ground conductor Jacket color: chrome Lubricated PVC insulation PVC inner jacket Oil-resistant PVC jacket Tinned copper braid shield, 85% coverage 100 ft (30.5 m) 500 ft (152 m) 16 AWG (1.32 mm²) Stranding: 26/30 (26 x 0.25 mm) 73603WS WS WS WS AWG (2.08 mm²) Stranding: 41/30 (41 x 0.25 mm) 73403WS WS WS WS AWG (3.31 mm²) Stranding: 65/30 (65 x 0.25 mm) 73203WS WS WS UL AWM 2587 CSA AWM I/II A/B FT1 CE to order your free cable sample. 5
6 MachFlex 77000W Series 600 V Unshielded, Continuous Flexing Applications Up to 14 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 63/38 (63 x 0.10 mm) 77003W W W W AWG (0.85 mm²) Stranding: 105/38 (105 x 0.10 mm) 77803W W W W W C to +90 C (flexing) -40 C to +90 C (stationary) Numbered red conductors 1 yellow/green ground conductor Jacket color: black Lubricated PVC insulation Oil-resistant PVC jacket 16 AWG (1.36 mm²) Stranding: 168/38 (168 x 0.10 mm) 77603W W W W AWG (2.16 mm²) Stranding: 266/38 (266 x 0.10 mm) 77404W W ft (30.5 m) 500 ft (152 m) UL AWM 2587 CSA AWM I/II A/B FT1 CE 6 to order your free cable sample.
7 Be Certain with Belden MachFlex 77000WS Series 600 V Shielded, Continuous Flexing Applications Up to 14 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 63/38 (63 x 0.10 mm) 77003WS WS AWG (0.85 mm²) Stranding: 105/38 (105 x 0.10 mm) 77803WS WS WS WS WS C to +90 C (flexing) -40 C to +90 C (stationary) Numbered red conductors 1 yellow/green ground conductor Jacket color: black 16 AWG (1.36 mm²) Stranding: 168/38 (168 x 0.10 mm) 77603WS WS AWG (2.16 mm²) Stranding: 266/38 (266 x 0.10 mm) 77404WS Lubricated PVC insulation Tinned copper braid shield, 85% coverage PVC inner jacket Oil-resistant PVC jacket 100 ft (30.5 m) 500 ft (152 m) UL AWM 2587 CSA AWM I/II A/B FT1 CE to order your free cable sample. 7
8 MachFlex 76000WS Series 300 V Foil/Spiral Shield, Continuous Flexing Data Applications Up to 6 Million Flex Life Cycles 28 AWG (0.09 mm²) Stranding: 7/36 (7 x 0.13 mm) Insulation thickness: (0.25 mm) Inch mm Inch mm 76002WS WS WS WS WS WS WS WS C to +105 C (flexing) -10 C to +105 C (stationary) Chart B (multi-conductor) Jacket color: chrome Finely stranded tinned copper conductors Lubricated semi-rigid PVC insulation Foil + spiral shield Aluminum/polyester foil shield, 25% overlap min. Foil facing outward Tinned copper spiral shield, 90% coverage Oil-resistant PVC jacket 100 ft (30.5 m) 500 ft (152 m) UL CM UL AWM 2661 CSA AWM I/II A/B FT4 CSA CMG CE 26 AWG (0.14 mm²) Stranding: 7/34 (7 x 0.16 mm) Insulation thickness: (0.25 mm) Inch mm Inch mm 76102WS WS WS WS WS WS WS WS AWG (0.20 mm²) Stranding: 10/34 (10 x 0.16 mm) Insulation thickness: (0.25 mm) Inch mm Inch mm 76202WS WS WS WS WS WS WS WS AWG (0.38 mm²) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: (0.25 mm) Inch mm Inch mm 76302WS WS WS WS WS WS WS WS to order your free cable sample.
9 Be Certain with Belden MachFlex 76000TS Series 300 V Foil/Braid Shield, Continuous Flexing Data Applications Up to 6 Million Flex Life Cycles 28 AWG (0.09 mm²) Stranding: 7/36 (7 x 0.13 mm) Insulation thickness: (0.25 mm) Pairs Inch mm Inch mm 76401TS TS TS TS TS TS TS C to +105 C (flexing) -10 C to +105 C (stationary) Chart A (muti-pair) Jacket color: slate Finely stranded tinned copper conductors Lubricated semi-rigid PVC insulation Foil + braid shield Aluminum/polyester foil shield, with 25% overlap and tinned copper drain wire Tinned copper braid with 85% coverage Oil-resistant PVC jacket 100 ft (30.5 m) 500 ft (152 m) UL CM UL AWM 2661 CSA AWM I/II A/B FT4 CSA CMG CE 26 AWG (0.14 mm²) Stranding: 7/34 (7 x 0.16 mm) Insulation thickness: (0.25 mm) Pairs Inch mm Inch mm 76501TS TS TS TS TS TS TS TS TS AWG (0.20 mm²) Stranding: 10/34 (10 x 0.16 mm) Insulation thickness: (0.25 mm) Pairs Inch mm Inch mm 76601TS TS TS TS TS TS TS TS TS AWG (0.38 mm²) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: (0.25 mm) Pairs Inch mm Inch mm 76701TS TS TS TS TS TS TS TS TS to order your free cable sample. 9
10 MachFlex 7400W Series 300 V PLTC & 600 V TC-ER Unshielded, Light to Moderate Flexing Applications Up to 1 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 10/30 (10 x 0.25 mm) Insulation thickness: (0.38 mm) 7400W 2* W W W W W W W W C to +90 C (operating) -5 C to +90 C (flexing) Numbered black conductors (ICEA Method 4) 1 yellow/green ground conductor (3 conductor and greater) Jacket color: chrome PVC insulation (20 AWG) PVC/Nylon insulation (18 AWG & Larger) Belflex TPE jacket 250 ft ( 76.2 m) 5000 ft (1524 m) 18 AWG (0.81 mm²) Stranding: 16/30 (16 x 0.25 mm) Insulation thickness: (0.51 mm) 7409W 2* W W W W W W W W W AWG (1.32 mm²) Stranding: 26/30 (26 x 0.25mm) Insulation thickness: (0.51 mm) 7421W 2* W W W W W W W W W * No ground conductor on 2 conductor designs **-ER rating for 3 or more conductors only 300V UL PLTC (20 AWG) 600V UL TC-ER (18 AWG & Larger)** 1000V WTTC (18 AWG & Larger) UL MTW & AWM UL Oil Res I & II UL -40 Cold Impact IEEE 1202/383 (Flame Test) C(UL) Type TC & CIC FT4 C(UL) 600V AWM I/II A/B FT2 Sunlight Resistance NFPA 79 for Industrial Machinery Class I & II Div 2 Suitable for Hazardous Locations CE & RoHS CA Prop 65 REACH 10 to order your free cable sample.
11 Be Certain with Belden MachFlex 7400W Series Continued 300 V PLTC & 600 V TC-ER Unshielded, Light to Moderate Flexing Applications Up to 1 Million Flex Life Cycles 14 AWG (2.08 mm²) Stranding: 41/30 (41 x 0.25mm) Insulation thickness: (0.51 mm) 7435W W W W W W W AWG and Larger AWG W W W W W * No ground conductor on 2 conductor designs **-ER rating for 3 or more conductors only -40 C to +90 C (operating) -5 C to +90 C (flexing) Numbered black conductors (ICEA Method 4) 1 yellow/green ground conductor (3 conductor and greater) Jacket color: chrome PVC insulation (20 AWG) PVC/Nylon insulation (18 AWG & Larger) Belflex TPE jacket 250 ft ( 76.2 m) 5000 ft (1524 m) 300V UL PLTC (20 AWG) 600V UL TC-ER (18 AWG & Larger)** 1000V WTTC (18 AWG & Larger) UL MTW & AWM UL Oil Res I & II UL -40 Cold Impact IEEE 1202/383 (Flame Test) C(UL) Type TC & CIC FT4 C(UL) 600V AWM I/II A/B FT2 Sunlight Resistance NFPA 79 for Industrial Machinery Class I & II Div 2 Suitable for Hazardous Locations CE & RoHS CA Prop 65 REACH to order your free cable sample. 11
12 MachFlex 7400WS Series 300 V PLTC & 600 V TC-ER Shielded, Light to Moderate Flexing Applications Up to 1 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 10/30 (10 x 0.25 mm) Insulation thickness: (0.38 mm) 7400WS 2* WS WS WS WS WS WS WS WS C to +90 C (operating) -5 C to +90 C (flexing) Numbered black conductors (ICEA Method 4) 1 yellow/green ground conductor (3 conductor and greater) Jacket color: chrome PVC insulation (20 AWG) PVC/Nylon insulation (18 AWG & Larger) Tinned Copper Braid, 85% Coverage Belflex TPE jacket 250 ft ( 76.2 m) 5000 ft (1524 m) 18 AWG (0.81 mm²) Stranding: 16/30 (16 x 0.25 mm) Insulation thickness: (0.51 mm) 7409WS 2* WS WS WS WS WS WS WS WS WS AWG (1.32 mm²) Stranding: 26/30 (26 x 0.25mm) Insulation thickness: (0.51 mm) 7421WS 2* WS WS WS WS WS WS WS WS WS * No ground conductor on 2 conductor designs **-ER rating for 3 or more conductors only 300V UL PLTC (20 AWG) 600V UL TC-ER (18 AWG & Larger)** 1000V WTTC (18 AWG & Larger) UL MTW & AWM UL Oil Res I & II UL -40 C Cold Impact IEEE 1202/383 (Flame Test) C(UL) Type TC & CIC FT4 C(UL) 600V AWM I/II A/B FT2 Sunlight Resistance NFPA 79 for Industrial Machinery Class I & II Div 2 Suitable for Hazardous Locations CE & RoHS CA Prop 65 REACH 12 to order your free cable sample.
13 Be Certain with Belden MachFlex 7400WS Series Continued 300 V PLTC & 600 V TC-ER Shielded, Light to Moderate Flexing Applications Up to 1 Million Flex Life Cycles 14 AWG (2.08 mm²) Stranding: 41/30 (41 x 0.25mm) Insulation thickness: (0.51 mm) 7435WS WS WS WS WS WS WS AWG and Larger AWG WS WS WS WS WS * No ground conductor on 2 conductor designs **-ER rating for 3 or more conductors only -40 C to +90 C (operating) -5 C to +90 C (flexing) Numbered black conductors (ICEA Method 4) 1 yellow/green ground conductor (3 conductor and greater) Jacket color: chrome PVC insulation (20 AWG) PVC/Nylon insulation (18 AWG & Larger) Tinned Copper Braid, 85% Coverage Belflex TPE jacket 250 ft ( 76.2 m) 5000 ft (1524 m) 300V UL PLTC (20 AWG) 600V UL TC-ER (18 AWG & Larger)** 1000V WTTC (18 AWG & Larger) UL MTW & AWM UL Oil Res I & II UL -40 C Cold Impact IEEE 1202/383 (Flame Test) C(UL) Type TC & CIC FT4 C(UL) 600V AWM I/II A/B FT2 Sunlight Resistance NFPA 79 for Industrial Machinery Class I & II Div 2 Suitable for Hazardous Locations CE & RoHS CA Prop 65 REACH to order your free cable sample. 13
14 MachFlex 7100W Series 300 V PLTC & 600 V TC-ER Unshielded, Continuous Flexing Applications Up to 10 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 74/38 (74 x 0.10 mm) Insulation thickness: (0.38 mm) 7101W W W W W W W W C to +90 C (operating) -5 C to +90 C (flexing) Numbered black conductors (ICEA Method 4) 1 yellow/green ground conductor (3 conductor and greater) Jacket color: orange PVC insulation (20 AWG) PVC/Nylon insulation (18 AWG & Larger) Belflex TPE jacket 250 ft ( 76.2 m) 5000 ft (1524 m) 18 AWG (0.81 mm²) Stranding: 114/38 (114 x 0.10 mm) Insulation thickness: (0.53 mm) 7110W W W W W W W W AWG (1.32 mm²) Stranding: 190/38 (190 x 0.10 mm) Insulation thickness: (0.53 mm) 7122W W W W W W W W AWG and Larger AWG W W *-ER rating for 3 or more conductors only 300V UL PLTC (20 AWG) 600V UL TC-ER (18 AWG & Larger)* 1000V WTTC (18 AWG & Larger) UL MTW & AWM UL Oil Res I & II UL -40 C Cold Impact IEEE 1202/383 (Flame Test) C(UL) Type TC & CIC FT4 C(UL) 600V AWM I/II A/B FT2 Sunlight Resistance NFPA 79 for Industrial Machinery Class I & II Div 2 Suitable for Hazardous Locations CE & RoHS CA Prop 65 REACH 14 to order your free cable sample.
15 Be Certain with Belden MachFlex 7100WS Series 300 V PLTC & 600 V TC-ER Shielded, Continuous Flexing Applications Up to 10 Million Flex Life Cycles 20 AWG (0.51 mm²) Stranding: 74/38 (74 x 0.10 mm) Insulation thickness: (0.38 mm) 7101WS WS WS WS WS WS WS WS C to +90 C (operating) -5 C to +90 C (flexing) Numbered black conductors (ICEA Method 4) 1 yellow/green ground conductor (3 conductor and greater) Jacket color: orange PVC insulation (20 AWG) PVC/Nylon insulation (18 AWG & Larger) Tinned Copper Braid, 85% Coverage Belflex TPE jacket 250 ft ( 76.2 m) 5000 ft (1524 m) 18 AWG (0.81 mm²) Stranding: 114/38 (114 x 0.10 mm) Insulation thickness: (0.53 mm) 7110WS WS WS WS WS WS WS WS AWG (1.32 mm²) Stranding: 190/38 (190 x 0.10 mm) Insulation thickness: (0.53 mm) 7122WS WS WS WS WS WS WS WS AWG and Larger AWG WS WS *-ER rating for 3 or more conductors only 300V UL PLTC (20 AWG) 600V UL TC-ER (18 AWG & Larger)* 1000V WTTC (18 AWG & Larger) UL MTW & AWM UL Oil Res I & II UL -40 C Cold Impact IEEE 1202/383 (Flame Test) C(UL) Type TC & CIC FT4 C(UL) 600V AWM I/II A/B FT2 Sunlight Resistance NFPA 79 for Industrial Machinery Class I & II Div 2 Suitable for Hazardous Locations CE & RoHS CA Prop 65 REACH to order your free cable sample. 15
16 MachFlex 7200A Series 300 V Shielded, Light to Moderate Flexing Data Applications Up to 1 Million Flex Life Cycles 14 AWG Stranding: 41/40 Insulation resistance: 6.1 Megaohms / 1000 ft. minimum Pairs RS-Type Impedance (Ω) Inch mm 7200A 1 232, A 2 232, A 3 232, A 4 232, A 1 232, A 1 232, C to +60 C Foam PE insulation Foil + 85% tinned copper braid shield PVC jacket Jacket color: green UL & C(UL) CM UL Oil Res I & II CE & RoHS CA Prop ft (152 m) MachFlex 7500A Series 75 Ohm Shielded Coax, Moderate Flexing Machine Vision Applications Up to 1 Million Flex Life Cycles 30 AWG and Larger AWG No. of Coax Stranding Impedance (Ω) Inch mm A 1 7x A 1 19x A 1 19x A 1 7x15x A 1 7x37x C to +80 C Finely stranded tinned copper alloy conductors (7500A only) Foam PE insulation Braid shield, "French Style", 95% coverage Belflex PVC jacket Jacket color: blue UL & C(UL) CM UL Oil Res I & II CE & RoHS CA Prop to order your free cable sample.
17 Be Certain with Belden References Color Chart A (Multi-pair) Color Chart B (Multi-conductor) Pair No. Color Combination Conductor No. Base Color 1st Stripe 2nd Stripe 3rd Stripe 1 Black + Red 1 Black 2 Black + White 2 Red 3 Black + Green 3 White 4 Black + Blue 4 Green 5 Black + Brown 5 Orange 6 Black + Yellow 6 Blue 7 Black + Orange 7 Brown 8 Red + Green 8 Yellow 9 Red + White 9 Violet 10 Red + Blue 10 Slate 11 Red + Yellow 11 Pink 12 Red + Brown 12 Tan 13 Red + Orange 13 Red Green 14 Green + Blue 14 Red Yellow 15 Red Black 16 White Black 17 White Red 18 White Green 19 White Yellow 20 White Blue 21 White Brown 22 White Orange 23 White Slate 24 White Violet 25 White Black Red to order your free cable sample. 17
18 Notes 18 to order your free cable sample.
19 Be Certain with Belden Notes to order your free cable sample. 19
20 GLOBAL LOCATIONS For Worldwide Sales and Technical Support, Visit: UNITED STATES CANADA EUROPE/MIDDLE EAST/AFRICA ASIA-PACIFIC Division Headquarters Americas National Business Center Division Headquarters EMEA Division Headquarters - APAC 7/F Harbour View 2 16 Science Park East Avenue Hong Kong Science Park Shatin, Hong Kong Phone: Fax: hongkong.sales@belden.com 401 Pennsylvania Parkway #200 Indianapolis, IN Phone: Inside Sales: Fax: info@belden.com Belden Brand 2200 U.S. Highway 27 South Richmond, IN Phone: BELDEN1 ( ) Phone: Fax: info@belden.com Industrial Networking GarrettCom & Hirschmann Westinghouse Drive Fremont, CA Phone: (510) Fax: (510) GCImktg@garrettcom.com Lumberg Automation 1540 Orchard Drive Chambersburg, PA Inside Sales Phone: or BELDEN1 Fax: info.lumberg@belden.com Alfred-Nobel Suite 200 Saint-Laurent, QC Canada H4S 2A4 Phone: Fax: LATIN AMERICA and the CARIBBEAN ISLANDS Regional Office 6100 Hollywood Boulevard Suite 110 Hollywood, Florida Phone: Fax: salesla@belden.com Division Headquarters EMEA Edisonstraat PG Venlo The Netherlands Postal address: P.O. Box AA Venlo The Netherlands Phone: Fax: venlo.salesinfo@belden.com Regional Offices (United Kingdom) Manchester International Office Centre, Suite 13 Styal Road Manchester M22 5WB United Kingdom Phone: Fax: manchester.salesinfo@belden.com Regional Offices Unit 301 No. 19 Building, 1515 Gu Mei Road Caohejing High-tech Park Shanghai People s Republic of China Phone: Fax: /77 hongkong.sales@belden.com International Business Park IBM Singapore Phone: Fax: singapore.sales@belden.com Location Neckartenzlingen Stuttgarter Straße Neckartenzlingen Germany Phone: +49-(0)-7127 / 14-0 Fax: Fax: +49-(0)-7127 / inet-sales@belden.com Belden, Belden Sending All The Right Signals, MachFlex and the Belden logo are trademarks or registered trademarks of Belden Inc. or its affiliated companies in the United States and other jurisdictions. Belden and other parties may also have trademark rights in other terms used herein. Copyright 2017, Belden Inc. MACHFLEX-BROCHURE_BR_V1_INCA_BDC_1117_ENG
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