DataTuff Industrial Ethernet Solutions
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1 Tuff Industrial Ethernet Solutions The Best Fit for Your Industrial Ethernet Application from the Cabinet to the Machine
2 Be Certain. Belden Understands Industrial Ethernet. Optimize your costs by guiding you to the best and most suitable technology for your needs. The Belden product portfolio covers all areas the industrial environment, from the cabinet, through the telecommunications room to the factory floor, and ending on the actual machine. The comprehensive Tuff Industrial Ethernet cable and connectivity range ensures the highest level reliability, quality and performance. Specifiers can choose from products suitable for indoor and outdoor applications, for use underground, and for other harsh conditions. Cordsets come with RJ45 and M12 connectors, and IP20, IP67 and IP68 protection. The cabling meets all data rate requirements, ranging from 100 Mb/s, through 1 Gb/s, to 10 Gb/s. How to Select the Right Industrial Ethernet Cable Tuff Industrial Ethernet Cable Selector Step1: Type Application First step is to identify the application the cable, by understanding where are the cables needed, as the picture bellow: Cabinet/Control Room and Permanent Installation Factory Floor and Moderate Flexing On-Machine and Continuous Flexing Permanent Installation range is suitable for cabinets, control rooms and telecommunication rooms: enclosed environments, where vibration is limited. In these applications, a solid conductor is the right choice, future-proed with high bandwidth capability. Moderate Flexing range is aimed at the factory floor and work areas where there are raised levels vibration, and cables are likely to be exposed to oil, chemicals, rough handling, abrasion, UV radiation, temperature variations, and electronic noise (EMI and RFI). Continuous Flexing range is for use on the machine itself, where vibration and temperatures are high to very high, and the need is for highly flexible cabling resistant to trailing and torsion, as well as a high level connectivity protection against liquids (M12 with IP67 protection). 2
3 Step 2: Requirements Up to 100 Mb/s Up to 1 Gb/s Up to 10 Gb/s Min. to support data rate TIA 568.B.1 Cat 5e Cat 6 Cat 6 Channel Class ISO/IEC Class D Class E Class E Belden Recommended Cable Cat 5e Cat 5e (4pr) Cat 7 Step 3: Type Jacketing Function PVC FRNC TPE PUR Oil Resistance ** ** *** *** Abrasion Resistance ** * *** **** Continuous Flex ** * **** **** Specific Attributes General purpose, good mechanical strength Flame retardant, low smoke when burned Excellent for flexing appli- Outstanding resistance cations and very good resis- to abrasion, high flex and tance to oils and coolants high tolerance to solvents Cost Installation $ $$ $$$ $$$ Type Application Permanent Installation Permanent Installation Continuous Flexing Moderate Flexing Moderate Flexing Moderate Flexing Continuous Flexing Legend: * = Fair, ** = Good, *** = Excellent, **** = Outstanding Step 4: Unshielded vs Shielded Function Unshielded Cables Shielded Cables Protection in noisy environment (with high EMI) Lower Higher Ease Installation Higher Lower Cost Installation Lower Higher Step 5: Bonded vs Twisted Pair (Nonbonded-Pair) Belden s Patented Bonded-Pair Technology: No gaps between the conductor pairs means that the conductor-to-conductor spacing, or centricity, is always uniform With a uniform centricity, the cable fers excellent and consistently reliable electrical performance Installable Performance is achieved the affixing the insulation the cable pairs and the uniform centricity translate to superior electrical performance, even after the cable has been subjected to the bending, pulling and twists inherent in the installation process Twisted Pair (Nonbonded-Pair) Bonded-Pair Function Bonded-Pair Twisted Pair (Nonbonded-Pair) Performance after bending, pulling and twists Higher Lower inherent in the installation process Electrical Stability Higher Lower 3
4 Permanent Installation Range Permanent Installation Product Image Conductor (Stranding) No. Jacket Shielding Design Solid Stranded Pairs PVC FRNC TPE PUR Shielded Unshielded Twisted Pair Bonded Pair 100 Mb/s Cat 5e AWG 24 (1) 2 Foil Braid 100 Mb/s Cat 5e AWG 24 (1) 2 Foil Braid Part. No E 72001NH 100 Mb/s Cat 5e AWG 24 (1) A 1 Gb/s Cat 5e AWG 24 (1) 4 Foil Braid 1 Gb/s Cat 5e AWG24 (1) 4 Foil Braid 74001E 74001NH 1 Gb/s Cat 5e AWG 24 (1) A 1 Gb/s Cat 5e AWG24 (1) A 1 Gb/s Cat 5e AWG 24 (1) A 10 Gb/s Cat 7 AWG 23 (1) 4 Foil Braid >65% 10 Gb/s Cat 7 AWG 23 (1) 4 Foil Braid >65% 74004E 74004NH 100 Mb/s Cat 5e AWG 22 (1) Quad Foil Braid 100 Mb/s Cat 5e AWG 22 (1) Quad Foil Braid 70006E 70006NH 4
5 Moderate Flexing Range Product Image Conductor (Stranding) No. Jacket Shielding Design Solid Stranded Pairs PVC FRNC TPE PUR Shielded Unshielded Twisted Bonded Pair Pair Part. No. 100 Mb/s Cat 5e AWG 26 (7) 2 Foil Braid 72002E 100 Mb/s Cat 5e AWG 26 (7) 2 Foil Braid 72002NH 100 Mb/s Cat 5e AWG 26 (7) 2 Foil Braid 72002PU 1 Gb/s Cat 5e AWG 26 (7) 4 Foil Braid 74002E 1 Gb/s Cat 5e AWG 26 (7) 4 Foil Braid 74002NH 1 Gb/s Cat 5e AWG 26 (7) 4 Foil Braid 74002PU 1 Gb/s Cat 5e AWG 24 (7) A Moderate Flexing 10 Gb/s Cat 7 AWG 26 (7) 4 Foil Braid >65% 74005PU 100 Mb/s Cat 5e AWG 22 (7) Quad Foil Braid 70007E 100 Mb/s Cat 5e AWG 22 (7) Quad Foil Braid 70007NH 100 Mb/s Cat 5e AWG 22 (7) Quad Foil Braid 70007PU Continuous Flexing Range Product Image Conductor (Stranding) No. Jacket Shielding Design Solid Stranded Pairs PVC FRNC TPE PUR Shielded Unshielded Twisted Pair Bonded Pair 1 Gb/s Cat 5e AWG 24 (7) Trailing 1 Gb/s Cat 5e AWG 26 (19) Trailing 1 Gb/s Cat 5e AWG 26 (19) Torsion 4 Foil Braid 4 Foil Braid 4 Foil Braid Part. No. 7938A 74003PU 74009PU Continuous Flexing 100 Mbit/s Cat 5e AWG 22 (19) Trailing 100 Mbit/s Cat 5e AWG 22 (19) Torsion Quad Foil Braid Quad Foil Braid 70008PU 70009PU 5
6 How to Select the Right Industrial Ethernet Connectivity Tuff Industrial Ethernet Connectivity Selector After specification the related Ethernet Protocol, the selection a suitable patch cord is the same as for the Bulk cable (Step 1-5). In additon the type connector and the type protection needs to be selected. Type Connector Tuff RJ45 and M12 D-coded, M12 A-coded, M12 X-coded Type Protection For safety, electrical equipment must be protected from any external interference. This is ensured by enclosures which protect the electrical equipment from contact with dangerous parts and prevent ingress solid foreign objects, dust, humidity and water. Ingress Protection Class IP20 IP67 IP68 Solid Protection Protection against contact with the fingers and solid foreign bodies with Ø>12mm Total protection against contact, protection against penetration dust Liquid Protection No protection against water Protection against temporary submersion in water Total protection against contact, protection against penetration dust Protection against permanent submersion in water Permanent Installation Patch Cord Conductor (Stranding) No. Jacket Shielding Design Connectivity Solid Stranded Pairs PVC FRNC TPE PUR Shielded Unshielded Twisted Bonded Plug Protection Plug Pair Pair End 1 End 1 End 2 Protection End Mb/s Cat 5e AWG 24 (1) 2 Foil Braid RJ45 IP20 RJ45 IP20 CA Mb/s Cat 5e AWG 24 (1) 2 Foil Braid RJ45 IP20 RJ45 IP20 CA Gb/s Cat 5e AWG 24 (1) 4 Foil Braid RJ45 IP20 RJ45 IP20 CA Gb/s Cat 5e AWG 24 (1) 4 RJ45 IP20 RJ45 IP20 E Gb/s Cat 5e AWG 24 (1) 4 RJ45 IP20 RJ45 IP20 E Gb/s Cat 5e AWG 24 (1) 4 Foil Braid RJ45 IP20 RJ45 IP20 CA Gb/s Cat 6 AWG 23 (1) 4 Foil Braid >65% RJ45 IP20 RJ45 IP20 CA Gb/s Cat 6 AWG 23 (1) 4 Foil Braid >65% RJ45 IP20 RJ45 IP20 CA00645 Part. No 100 Mbit/s Cat 5e AWG 22 (1) Quad Foil Braid RJ45 IP20 RJ45 IP20 CA Mbit/s Cat 5e AWG 22 (1) Quad Foil Braid M12MD IP67 RJ45 IP20 CA Mbit/s Cat 5e AWG 22 (1) Quad Foil Braid RJ45 IP20 RJ45 IP20 CA Mbit/s Cat 5e AWG 22 (1) Quad Foil Braid M12MD IP67 RJ45 IP20 CA
7 Patch Cord Conductor (Stranding) No. Jacket Shielding Design Connectivity Solid Stranded Pairs PVC FRNC TPE PUR Shielded Unshielded Twisted Bonded Plug Protection Plug Pair Pair End 1 End 1 End 2 Protection End Mb/s Cat 5e AWG 26 (7) 2 Foil Braid RJ45 IP20 RJ45 IP20 CA Mb/s Cat 5e AWG 26 (7) 2 Foil Braid M12MD IP67 RJ45 IP20 CA Mb/s Cat 5e AWG 26 (7) 2 Foil Braid M12MD IP67 M12MD IP67 CA Mb/s Cat 5e AWG 24 (7) 2 M12MD IP68 RJ45 IP Mb/s Cat 5e AWG 24 (7) 2 M12MD IP68 M12MD IP Mb/s Cat 5e AWG 26 (7) 2 Foil Braid RJ45 IP20 RJ45 IP20 CA Mb/s Cat 5e AWG 26 (7) 2 Foil Braid M12MD IP67 RJ45 IP20 CA Mb/s Cat 5e AWG 26 (7) 2 Foil Braid M12MD IP67 M12MD IP67 CA Mb/s Cat 5e AWG 24 (7) 2 Foil Braid >65% RJ45 IP20 RJ45 IP Mb/s Cat 5e AWG 24 (7) 2 Foil Braid >65% M12MD IP68 M12MD IP Gb/s Cat 5e AWG 26 (7) 4 Foil Braid RJ45 IP20 RJ45 IP20 CA Gb/s Cat 5e AWG 26 (7) 4 Foil Braid M12MA IP67 RJ45 IP20 CA Gb/s Cat 5e AWG 26 (7) 4 Foil Braid M12MA IP67 M12MA IP67 CA Gb/s Cat 5e AWG 24 (7) 4 RJ45 IP20 RJ45 IP Gb/s Cat 5e AWG 24 (7) 4 RJ45 IP20 RJ45 IP20 E Gb/s Cat 5e AWG 26 (7) 4 Foil Braid RJ45 IP20 RJ45 IP20 CA Gb/s Cat 5e AWG 26 (7) 4 Foil Braid M12MA IP67 RJ45 IP20 CA Gb/s Cat 5e AWG 26 (7) 4 Foil Braid M12MA IP67 M12MA IP67 CA Gb/s Cat 5e AWG 26 (7) 4 Foil Braid M12MA IP67 RJ45 IP20 CA Gb/s Cat 5e AWG 26 (7) 4 Foil Braid M12MA IP67 M12MA IP67 CA Gb/s Cat 6 AWG 26 (7) 4 Foil Braid >65% RJ45 IP20 RJ45 IP20 CA Gb/s Cat 6 AWG 26 (7) 4 Foil Braid >65% M12MX IP67 RJ45 IP20 CA Gb/s Cat 6 AWG 26 (7) 4 Foil Braid >65% M12MX IP67 M12MX IP67 CA00654 Part. No Moderate Flexing 100 Mbit/s Cat 5e AWG 22 (7) Quad Foil Braid RJ45 IP20 RJ45 IP20 CA Mbit/s Cat 5e AWG 22 (7) Quad Foil Braid M12MD IP67 RJ45 IP20 CA Mbit/s Cat 5e AWG 22 (7) Quad Foil Braid RJ45 IP20 RJ45 IP20 CA Mbit/s Cat 5e AWG 22 (7) Quad Foil Braid M12MD IP67 RJ45 IP20 CA00736 Patch Cord Conductor (Stranding) No. Jacket Shielding Design Connectivity Solid Stranded Pairs PVC FRNC TPE PUR Shielded Unshielded Twisted Bonded Plug Protection Plug Pair Pair End 1 End 1 End 2 Protection End Mb/s Cat 5e AWG 26 (7) 2 Foil Braid M12MD IP68 M12MD IP S Gb/s Cat 5e AWG 26 (19) Trailing Part. No. 4 Foil Braid M12MA IP67 M12MA IP67 CA Gb/s Cat 6 AWG 26 (7) 4 Foil Braid >65% M12MX IP67 M12MX IP Mbit/s Cat 5e AWG 22 (7) Quad Foil Braid M12MD IP67 RJ45 IP Mbit/s Cat 5e AWG 22 (19) Quad Foil Braid M12MD IP67 M12FD IP Mbit/s Cat 5e AWG 22 (19) Quad Foil Braid M12FD IP67 M12FD IP Mbit/s Cat 5e AWG 22 (7) Quad Foil Braid M12MD IP67 M12MD IP Continuous Flexing 7
8 GLOBAL LOCATIONS More information can be found at CONTACT FOR BELDEN BRAND Edisonstraat PG Venlo The Netherlands Phone: Fax: venlo.salesinfo@belden.com CONTACT FOR HIRSCHMANN TM BRAND Stuttgarter Straße Neckartenzlingen Germany Phone: Fax: inet-sales@belden.com CONTACT FOR LUMBERG AUTOMATION TM BRAND Im Gewerbepark Schalksmühle Germany Phone: Fax: lac-info@belden.com More information Copyright 2013, Belden Inc. Printed in Germany Tuff IE Solutions ST03 INCA_BDC_1113_E_EMEA
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