INDUSTRIAL ETHERNET CABLING SOLUTIONS. Control. Monitor. Process.
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1 INDUSTRIAL ETHERNET CABLING SOLUTIONS Control. Monitor. Process.
2 Anatomy of an Industrial Ethernet Environment Zone A: Infrastructure IT cabling This area is the link between the office and the industrial environment. Cables are installed in a ceiling tray and do not come into contact with machinery or harsh conditions. Zone A typically includes access controls, IP cameras and wireless access points. Zone B: Control panel interconnection This area is within your industrial environment, so cables are exposed to variable temperatures, electrical noise, dust, and other conditions. Zone B cabling connects your PLCs, HMIs, PC-based controllers, and other monitoring devices. Zone C: The most demanding conditions This is the most extreme area of your industrial environment, where cables are exposed to repetitive motion, extreme temperatures, oil, dust, and humidity. Zone C cabling connects your motors, robotics, tanks, valves, and process automation equipment. The tables in this brochure provide product recommendation guidelines for each zone, but many cables are suitable for more than one zone. Please contact your Berk-Tek representative to discuss specific solutions. INDUSTRIAL ETHERNET CABLING SOLUTIONS Control. Monitor. Process. Berk-Tek s Industrial Ethernet Cabling Solutions ensure reliable and worry-free Control, Monitor and Process applications under harsh industrial environments, for best production performance.
3 Zone A Product Recommendations Copper Zone A: Infrastructure IT cabling from the Enterprise Network to the Plant LANmark Light Duty Series Cat 6A Cat 6 Cat 5e Wire Gauge Shielding Nominal Diameter Pair U/UTP 24 AWG None PVC 0.21 Solid LD689 4 Pair U/UTP 23 AWG None PVC 0.25 Solid Pair U/UTP 23 AWG None PVC 0.23 Solid XTP 4 Pair U/UTP 23 AWG Discontinuous PVC 0.27 Solid Plenum Plenum Plenum No No 300V Rating No -20ºC to 75ºC 25 lbs. No No No 300V Rating No -20ºC to 75ºC 25 lbs. No No 300V Rating No -20ºC to 75ºC 25 lbs. Zone A Product Recommendations Fiber Zone A: Infrastructure IT cabling from the Enterprise Network to the Plant GIGAlite OM1 - OM4 or SMF Max Fibers PDR/PDP* Tight Buffer PVC 144, Plenum Heavy Duty HDR/HDP* Adventum LTR/LTP Adventum LTRZ/A Tight Buffer (Breakout Style) PVC / PVDF 48(R) 36(P), Plenum Indoor/Outdoor optional Indoor/Outdoor optional No No optional Yes to 75ºC No No optional Yes to 75ºC Loose Tube (DryGel) PVC / PVDF 432, Plenum Indoor/Outdoor No No Yes Yes to 75ºC Loose Tube (DryGel) LSZH 288 Indoor/Outdoor No No Yes Yes to 75ºC OPDD/OPAD Loose Tube (Gel Filled) MDPE 216 No Outdoor No No Yes Yes to 75ºC OPR/OPRA Loose Tube (Gel Filled) PVC 144 Indoor/Outdoor No No Yes Yes to 75ºC OPRZ/OPRZA Loose Tube (Gel Filled) LSZH 144 Indoor/Outdoor No No Yes Yes to 75ºC All Berk-Tek cables are suitable for tray installation. Berk-Tek fiber cables are available with Armor-Tek Aluminum or Steel Interlock Armor for superior crush and rodent resistance. Direct Bury with corrugated steel available on LTRA, LTRZA, and OPAD. Dielectric Armor is optional on LTR, LTRZ (12 fibers max), and OPDD. *MSHA Approval is available for PDR (6-144 fibers) and HDR (2-24 fibers).
4 Zone B Product Recommendations Copper Zone B: Control Panel Interconnection LANmark Medium Duty Series Cat 6A Cat 6 Cat 5e MD535 MD537 MD587 MD585 MD540 6 FTP 10G FTP Wire Gauge Shielding Nominal Diameter 2 Pair U/UTP 24 AWG No TPE 0.24 Solid 4 Pair SF/UTP 24 AWG 2 Pair SF/UTP 24 AWG Braid and Braid and TPE 0.28 Solid PVC 0.26 Stranded 2 Pair U/UTP 24 AWG No PVC 0.24 Stranded 4 Pair U/UTP 24 AWG No PVC 0.25 Stranded -40 ºC Yes -40 ºC Yes -40 ºC No -40 ºC No -40 ºC No 4 Pair F/UTP 23 AWG PVC 0.23 Stranded No 300V Rating -20ºC to 75ºC No No 25 lbs. 4 Pair F/UTP 23 AWG PVC 0.30 Solid No 300V Rating -20ºC to 75ºC No No 25 lbs. Key: Zone A Zone B Zone C Conductor Weld Spatter Resistant Indoor/Outdoor Use Pull Tension Flame Rating Voltage Rating Water block/resistance Fungus Resistant Operating Temperature Oil Resistance I (60 C) and II (75 C) Abrasion Resistance Continuous Flex Life UV/Sunlight Resistance I (300hrs) and II (720hrs)
5 Zone C Product Recommendations Copper Zone C: Near Machines and Equipment LANmark Heavy Duty Series Cat 6A Cat 5e HD541 HD542 HD538 HD539 HD547* HD545 HD637 Wire Gauge 2 Pair SF/UTP 24 AWG 4 Pair SF/UTP 24 AWG Shielding Nominal Diameter 0.26 Stranded 0.30 Stranded 2 Pair U/UTP 24 AWG No 0.24 Stranded 4 Pair U/UTP 24 AWG No 0.24 Stranded 2 Pair SF/UTP 22 AWG 4 Pair SF/UTP 24 AWG 4 Pair SF/UTP 26 AWG All cables have a TPE. * PROFINET Power Limited Tray Cable (PLTC) 0.31 Stranded 0.32 Stranded 0.29 Stranded Zone C Product Recommendations Fiber GIGAlite OM1 - OM4 or SMF Zone C: Near Machines and Equipment Max Fibers PDP-HE* Tight Buffer PVDF 144 Plenum Indoor/Outdoor Yes Yes Yes Yes to 75ºC LTP-HE Loose Tube (DryGel) PVDF 432 Plenum Indoor/Outdoor Yes Yes Yes Yes to 75ºC TFC/TFHD Tight Buffer PUR 4 No Outdoor Yes Yes Yes No -46ºC to 71ºC *MSHA Approval is available for PDP-HE (6-24 fibers).
6 INDUSTRIAL ETHERNET CABLING SOLUTIONS Control. Monitor. Process. For detailed product information, visit us online at for more information.
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