DTR.APC.APR.PROFIBUS.02(ENG) APLISENS MANUFACTURE OF PRESSURE TRANSMITTERS AND CONTROL INSTRUMENTS USER S MANUAL

Transcription

1 DTR.APC.APR.PROFIBUS.02(ENG) APLISENS MANUFACTURE OF PRESSURE TRANSMITTERS AND CONTROL INSTRUMENTS USER S MANUAL INTRINSICALLY SAFE SMART PRESSURE TRANSMITTER type: APC-2000Ex/XX PROFIBUS PA INTRINSICALLY SAFE SMART DIFFERENTIAL PRESSURE TRANSMITTER type APR-2000Ex/XX PROFIBUS PA APR-2200Ex/XX PROFIBUS PA SMART PRESSURE TRANSMITTER type: APC-2000/XX PROFIBUS PA, APC-2000AL/PROFIBUS PA SMART DIFFERENTIAL PRESSURE TRANSMITTER type: APR-2000/XX PROFIBUS PA, APR-2000AL/PROFIBUS PA APR-2200AL/PROFIBUS PA SMART LEVEL PROBE type: SG.PROFIBUS PA Edton C1 WARSAW NOVEMBER 2017 APLISENS S.A Warszawa, ul. Morelowa 7 tel ; fax e-mal: aplsens@aplsens.pl

2 Symbols used Symbol Descrpton Warnng to proceed strctly n accordance wth the nformaton contaned n the documentaton n order to ensure the safety and full functonalty of the devce. Informaton partcularly useful durng nstallaton and operaton of the devce. Informaton partcularly useful durng nstallaton and operaton of a type Ex devce. Informaton on dsposal of used equpment BASIC REQUIREMENTS AND SAFE USE - The manufacturer wll not be lable for damage resultng from ncorrect nstallaton, falure to mantan the devce n a sutable techncal condton, or use of the devce other than for ts ntended purpose. - Installaton should be carred out by qualfed staff havng the requred authorzatons to nstall electrcal and pressure-measurng devces. The nstaller s responsble for performng the nstallaton n accordance wth these nstructons and wth the electromagnetc compatblty and safety regulatons and standards applcable to the type of nstallaton. - The devce should be confgured approprately for the purpose for whch t s to be used. Incorrect confguraton may cause erroneous functonng, leadng to damage to the devce or an accdent. - In systems wth pressure transmtters there exsts, n case of leakage, a danger to staff on the sde where the medum s under pressure. All safety and protecton requrements must be observed durng nstallaton, operaton and nspectons. - If a devce s not functonng correctly, dsconnect t and send t for repar to the manufacturer or to a frm authorzed by the manufacturer. In order to mnmze the rsk of malfuncton and assocated rsks to staff, the devce s not to be nstalled or used n partcularly unfavourable condtons, where the followng dangers occur: - possblty of mechancal mpacts, excessve shocks and vbraton; - excessve temperature fluctuaton, exposure to drect sunlght; - condensaton of water vapour, dust, cng. Installaton of ntrnsc safety versons should be performed wth partcular care, n accordance wth the regulatons and standards applcable to that type of nstallaton. The manufacturer reserves the rght to make changes (not havng a negatve mpact on the operatonal and metrologcal parameters of the products) wthout updatng the contents of the techncal manual

3 C1 1 DTR.APC.APR.FROFIBUS.02(ENG) CONTENTS I. APPENDIX Ex.PROFIBUS INTRODUCTION USER MATERIALS APPLICATIONS AND MAIN FEATURES IDENTIFYING MARKS. ORDERING PROCEDURE TECHNICAL DATA APC , APR , APR COMMON PARAMETERS APC MEASUREMENT RANGES AND METROLOGICAL PARAMETERS APR MEASUREMENT RANGES AND METROLOGICAL PARAMETERS APR MEASUREMENT RANGES AND METROLOGICAL PARAMETERS SG PROFIBUS PA - TECHNICAL DATA CONSTRUCTION, PRESSURE CONNECTORS MEASUREMENT PRINCIPLES, ELECTRONIC SYSTEM CONSTRUCTION CASING, ELECTRICAL CONNECTIONS PLACE OF INSTALLATION OF TRANSMITTERS GENERAL RECOMMENDATIONS LOW AMBIENT TEMPERATURE HIGH MEDIUM TEMPERATURE MECHANICAL VIBRATION, CORROSIVE MEDIA INSTALLATION AND MECHANICAL CONNECTIONS APC... INSTALLATION AND CONNECTIONS APR... INSTALLATION AND CONNECTIONS ELECTRICAL CONNECTION GENERAL RECOMMENDATIONS ELECTRICAL CONNECTIONS FOR APC..., APR PROTECTION FROM EXCESS VOLTAGE EARTHING SETTING AND REGULATION CONFIGURATION DATA EXCHANGE BASIC OPERATIONS DIAGNOSIS AND TROUBLE-SHOOTING INSPECTIONS AND SPARE PARTS PERIODIC INSPECTIONS UNSCHEDULED INSPECTIONS CLEANING THE DIAPHRAGM SEAL, OVERLOADING DAMAGE SPARE PARTS PACKING, STORAGE AND TRANSPORT GUARANTEE SCRAPPING, DISPOSAL ADDITIONAL INFORMATION FIGURES FIG.1. APC , APR , APR TRANSMITTERS AND SG... LEVEL BLOCK DIAGRAM FIG.2. APC PRESSURE TRANSMITTER` FIG.3. ADDITIONAL EQUIPMENT FOR FITTING OF PRESSURE TRANSMITTERS FIG.4. EXAMPLE: HOW TO INSTALL THE APC FIG.5. M-TYPE CONNECTOR WITH M20X1.5 THREAD FIG.6. P-TYPE CONNECTOR WITH M20X1.5 THREAD FIG.7. CM30X2-TYPE CONNECTOR WITH FLUSH DIAPHRAGM WITH M30X2 THREAD FIG.8. PROCESS CONNECTIONS G1/2 AND G FIG.9. APR DIFFERENTIAL PRESSURE TRANSMITTER WITH C TYPE VENTED COVERS FIG.10. APR DIFFERENTIAL PRESSURE TRANSMITTER WITH A SINGLE DIRECT DIAPHRAGM SEAL (EXAMPLE) FIG.11. EXAMPLE: HOW TO INSTALL THE APR TRANSMITTERS WITH REMOTE DIAPHRAGM FIG.12. EXAMPLE: HOW TO INSTALL THE APR TRANSMITTER ON A VERTICAL OR HORIZONTAL PIPE FIG.13. EXAMPLE: HOW TO INSTALL THE APR TRANSMITTER WITH A VALVE MANIFOLD TO A 2 PIPE FIG.14. APR DIFFERENTIAL PRESSURE TRANSMITTER WITH TWO REMOTE DIAPHRAGM SEALS(EXAMPLES) FIG.15. APR DIFFERENTIAL PRESSURE TRANSMITTER WITH DIRECT DIAPHRAGM SEAL AND REMOTE DIAPHRAGM SEAL (EXAMPLES) FIG.16. SMART LEVEL PROBE SG.PROFIBUS PA - DIMENSIONS... 30

4 C1 2 DTR.APC.APR.FROFIBUS.02(ENG) I. APPENDIX Ex.PROFIBUS SMART PRESSURE TRANSMITTER type APC 2000Ex/XX PROFIBUS PA, 1453 SMART DIFFERENTIAL PRESSURE TRANSMITTERS type APR-2000Ex/XX PROFIBUS PA, APR-2200Ex/XX PROFIBUS PA, Ex VERSIONS 1. Introducton 1.1. Ths Appendx Ex.PROFIBUS apples only to transmtters of types APC-2000Ex/XX PROFIBUS PA, APR-2000Ex/ XX PROFIBUS PA, APR-2200Ex/XX PROFIBUS PA n Ex versons, marked on the ratng plate as shown n 2.2 and denoted Ex n the Product Certfcate The appendx contans supplementary nformaton relatng to the Ex versons of these transmtters. Durng nstallaton and use of Ex transmtters, reference should be made to DTR.APC.APR.PROFIBUS(ENG) n conjuncton wth Appendx Ex.PROFIBUS. 2. Use of APC-2000Ex/XX PROFIBUS PA, APR-2000Ex/XX PROFIBUS PA, APR- 2200Ex/XX PROFIBUS PA transmtters n danger zones The transmtters are produced n accordance wth the requrements of the followng standards EN :2012, EN :2012, 2.2. The transmtters may operate n areas where there s a rsk of exploson, n accordance wth the ratng of the exploson protecton desgn: II 1/2G Ex a IIB/ T5 Ga/Gb II 1/2G Ex a IIB/ T4 Ga/Gb FTZÚ 05 ATEX 0301 (Power supply U=17,5V)) The transmtters may operate n FISCO systems Transmtter category and hazard areas. The category 1/2G, contaned wthn the ratng, means that the transmtter may be nstalled wthn a type 1 or 2 hazard zone. The APC-2000Ex/XX PROFIBUS PA, APR-2000Ex/XX PROFIBUS PA, APR-2200Ex/XX, PROFIBUS PA process connectons may connect to a type 0 zone (see the dagram below for an example). Zone 0 Zone 1 or 2 Safe area Pressure transmtter or dfferental pressure transmtter 3. Identfyng marks. Intrnscally safe transmtters must have a ratng plate contanng the nformaton specfed n paragraph 4 of DTR.APC.APR.PROFIBUS.02(ENG) and also at least the followng: - CE mark and number of notfed unt:, mark - desgnaton of exploson protecton desgn, certfcate number - values of parameters such as. U, I, P, C, L - markng of electrcal and process connectons - year of manufacture

5 C1 3 DTR.APC.APR.FROFIBUS.02(ENG) Appendx Ex.PROFIBUS 4. User nformaton. Together wth the transmtters ordered, the user wll receve: User s Manual numbered DTR.APC.APR.PROFIBUS(ENG) wth Appendx Ex, and also the Product Certfcate. 5. Permtted nput parameters (based on data from the FTZÚ 05 ATEX 0301 certfcate, and certfcaton documentaton.) Power supply wth a trapezal or rectangular characterstc adapted to FISCO requrement. Ratng of ntrnscally safe power suppler (coupler) [Ex a] IIB or [Ex b] IIB Power condtons: U, I, P L, C U=15V I=0,380A P=5,32W C 5nF, L 10 H U=17,5V I=0,38A P=5,32W C 5nF, L 10 H Ambent temperature range and temperature class Ta 65 C T5 Standard verson Ta 65 C T4 Specal verson The protecton level of power supples wth a rectangular characterstc s normally b. The transmtter powered from such a supply s also a Ex devce wth protecton level b. In ths case lmt condtons of power supply that s voltage, current and power values of transmtter nput sgnal are the same as for protecton level a. 6. How to connect Ex transmtters APC-2000Ex/XX PROFIBUS PA, APR-2000Ex/XX PROFIBUS PA, APR-2200Ex/XX PROFIBUS PA The transmtter and other devces n the measurng loop should be connected n accordance wth the ntrnsc-safety, exploson-safety regulatons and FISCO models. PA- PA- PA+ PA+ + _ Earthng termnal nternal Screen Sheld Coupler The dsplay backlghtng ntrnscally safe transmtters s factory turned off and don t allowed ts to turn on.

6 C1 4 DTR.APC.APR.FROFIBUS.02(ENG) Appendx Ex.PROFIBUS 7. Basc requrements for cable used to connect the transmtter to the power supply and measurement crcut. Load resstance Load nductance Load capacty Rc 15 /km to 150 /km, Lc 0,4mH/km to 1mH/km, Cc 45nF/km to 200nF/km, It s recommend to use shelded cable for types as below: Technotronc-bus O2YS(St)CY 1x2x1,0/2,6 mm produced by Technokabel SINEC 6XV AH10 produced by SemensAG SINEC 6XV BH10 produced by SemensAG 3079A produced by BELDEN. It s recommend to connect cable sheld wth earthng termnal of transmtter casng. Earthng termnal of transmtter casng connect wth mass crcut or earth. It s not permtted to repar or otherwse nterfere wth the transmtter s electrcal crcuts n any way. Damage and possble repar may be assessed only by the manufacturer or another authorzed party. Addtonal nformaton about Profbus-PA networks and FISCO models can be found on: EN Electrcal apparatus for explosve gas atmospheres - Part 27: Feldbus ntrnscally safe concept (FISCO) and feldbus non-ncendve concept (FNICO)

7 C1 5 DTR.APC.APR.FROFIBUS.02(ENG) 1. INTRODUCTION 1.1. Ths manual s ntended for users of non-ntrnsc-safe versons SG.PROFIBUS PA, APC-2000AL/PROFIBUS PA, APC-2000/XX PROFIBUS PA smart pressure transmtters and APR-2000AL/PROFIBUS PA, APR-2000/XX PROFIBUS PA, APR-2200AL/PROFIBUS PA smart dfferental pressure transmtters and ntrnsc-safe versons APC-2000Ex/XX PROFIBUS PA smart pressure transmtters and APR-2000Ex/XX PROFIBUS PA, APR-2200Ex/XX PROFIBUS PA, smart dfferental pressure transmtters, contanng the data and gudelnes necessary to understand the functonng of the transmtters and how to operate them. It ncludes essental recommendatons concernng nstallaton and use, as well as emergency procedures The parameters and nformaton specfed for transmtters dentfed heren wth the sgn APC , APR , APR , also apply to transmtters showed n p.1.1 as well as all the varatons dfferng by the type of the process termnals Informaton on the transmtter szes and the method of nstallaton apply to both, the ntrnsc-safe and nonntrnsc-safe transmtters Techncal data for the daphragm seals and for the APC , APR , APR transmtters are contaned n the catalogue cards DIAPHRAGM SEALS The transmtters comply wth the requrements of EU drectves as shown on the plate and wth the relevant Declaraton of Conformty Addtonal data on APC-2000Ex/XX PROFIBUS PA, APR-2000Ex/XX PROFIBUS PA, APR-2200Ex/XX PROFIBUS PA transmtters n Ex versons covered by the EU-type test certfcate number FTZÚ 05 ATEX 0301 s contaned n the appendx desgnated DTR.APC.APR. Appendx Ex.PROFIBUS. Durng nstallaton and use of the transmtters n Ex verson, reference should be made to DTR.APC.APR.PROFIBUS PA n conjuncton wth Appendx Ex.PROFIBUS. 2. USER MATERIALS Together wth the ordered transmtters, the user wll receve: Product Certfcate, Declaraton of conformty, Copy of certfcate on request User s Manual numbered: DTR.APC.APR.PROFIBUS.02(ENG) wth Appendx Ex.PROFIBUS. User can fnd them at 3. APPLICATIONS AND MAIN FEATURES 3.1. The APC smart pressure transmtter are desgned to measure postve gauge pressure, vacuum pressure and absolute pressure of gases, vapours and lquds (ncludng corrosve substances). Dfferental pressure transmtters type APR , APR are used to measure lqud levels n closed tanks, wth statc pressure of up to 25MPa or 32MPa for specal versons and to measure dfferental pressure across constrctons such as flters and orfces. The SG.Profbus PA smart level probe s applcable to measure lqud levels n tanks, deep wells and n ntermedate pumpng statons, fermentaton chambers, settlng tanks etc The APC , APR , APR , transmtters may be ftted wth a range of types of process connectors, whch enables them to be used n a varety of condtons such as thck or hghly reactve meda, hgh and low temperatures, etc. 4. IDENTIFYING MARKS. ORDERING PROCEDURE 4.1. Every transmtter carres a ratng plate contanng at least the followng nformaton: CE mark, numbers of notfed nsttutons and desgnatons of certfcates obtaned, name of manufacturer, type, factory number, basc range, mn. set range, statc pressure lmt, output sgnal, power supply voltage. Verson types and the method of specfyng the desred product when orderng are descrbed n the current Informaton Cards and the Catalogue APC , APR , APR , transmtters n verson: Ex approval have addtonal markngs as descrbed n Appendx Ex.PROFIBUS The ratng plates of transmtters of type APC-2000/XX PROFIBUS PA, APR-2200Ex/XX PROFIBUS PA n versons complant wth the PED pressure drectve contan the notfed unt number 0062 next to the CE mark, as well as the desgnatons of certfcates number H1, maxmum allowable pressure PS, test pressure PT, mnmum/maxmum allowable temperature TS see fg. below.

8 C1 6 DTR.APC.APR.FROFIBUS.02(ENG) 5. TECHNICAL DATA APC , APR , APR Common parameters Electrcal parameters Power supply for ntrnsc-safe versons: n accordance wth Appendx Ex.PROFIBUS. Power supply for non-ntrnsc-safe versons: see fg.1 Current consumpton: 14 ma Output parameters: Output sgnal: Dgtal communcaton sgnal Profbus-PA (accordng to EN 50170) PA functon: Slave Physcal lager: IEC Transmsson range: kBt/s Modulaton: Manchester II Permtted envronmental condtons Operatng temperature range -40 C 85 C (ambent temperature) also for transmtters wth dsplay Operatng temperature range for ntrnsc-safe versons n accordance wth Appendx Ex.PROFIBUS. Medum temperature range -40 C 120 C drect measurement, over 120 C measurement wth the use of a transmsson tube or daphragm seal Thermal compensaton range Relatve humdty 0% 90% Vbraton durng operaton max. 4g to 100 C - for verson complant wth the PED pressure drectve -25º 80ºC, (-5º 65ºC for range n 14 APC ) (-40º 80ºC for specal verson APC )

9 C1 7 DTR.APC.APR.FROFIBUS.02(ENG) Constructon materals Daphragm seal for APC Stanless steel 316L (00H17N14M2)(PED verson) or Hastelloy C276 Daphragm seal for APR Stanless steel 316L (00H17N14M2)(PED verson) or Hastelloy C276 Sensng module Stanless steel 316L (00H17N14M2) Lqud fllng the nteror the sensng module Slcone ol, chemcally nactve lqud for measurement of oxygen. Connectors for APC Stanless steel 316L (00H17N14M2) or Hastelloy C276 only for P, GP, CM30x2 C-type vented covers and connectors for APR Stanless steel 316L (00H17N14M2) Electroncs casng Hgh pressure cast of alumnum alloy, lacquered wth chemcal-resstant oxde enamel, colour yellow (RAL 1003) Ingress Protecton Ratng of Case IP66, IP67 accordng to EN APC Measurement ranges and metrologcal parameters Measurement ranges N Nomnal measurng range Overpressure lmt (FSO) Mnmum set range Rangeablty (wthout hysteress) ***) bar ( MPa) ****) 10bar (1MPa) 100:1 1200bar (120MPa) bar (0...30MPa) 3bar (300kPa) 100:1 450bar (45MPa) bar (0...16MPa) 1.6bar (160kPa) 100:1 450bar (45MPa) bar (0...7MPa) 0.7bar (70kPa) 100:1 140bar (14MPa) bar ( MPa) 0.25bar (25kPa) 100:1 50bar (5MPa) bar ( MPa) 0.07bar (7kPa) 100:1 14bar (1.4MPa) bar ( kPa) 0.07bar (7kPa) 114:1 14bar (1.4MPa) bar ( kPa) 0.12bar (12kPa) 20:1 4bar (400kPa) bar ( kPa) 100mbar (10kPa) 20:1 4bar (400kPa) bar ( kPa) 50mbar (5kPa) 20:1 2bar (200kPa) bar ( kPa) 50mbar (5kPa) 20:1 2bar (200kPa) bar (0...25kPa) 25mbar (2.5kPa) 10:1 1bar (100kPa) mbar ( kPa) 20mbar (2kPa) 10:1 1bar (100kPa) mbar ( kPa) 5mbar (0.5kPa) 17:1 0.5bar (50kPa) mbar** ( kPa) 2mbar (0.2kPa) 25:1 1bar (100kPa) mbar** ( kPa) 1mbar (0.1kPa) 14:1 1bar (100kPa) bar abs ( kPa abs) 100mbar abs(10kpa abs) 13:1 2bar (200kPa) bar abs (0...7MPa abs) 100mbar abs(10kpa abs) 70:1 14bar (1.4MPa) bar abs ( MPa abs) 0.25bar abs (25kPa abs) 100:1 50bar (5MPa) bar abs (0...7MPa abs) 0.7bar abs (70kPa abs) 100:1 140bar (14MPa) **) Transmtters avalable only n HS verson. ***) Overpressure lmt can be dfferent for verson accordng to PED norm. ****) bar for transmtters wth 1/2NPT-M pressure connector (see note p ) Metrologcal parameters Accuracy ± 0.075% for the calbrated range (0.1% for range 16) Specal verson ± 0.05% of the calbrated range Long term stablty HS verson Error due to supply voltage changes Thermal error Thermal error for the whole thermal compensaton range. accuracy / 3 years (for the nomnal measurng range) or 2 x accuracy / 5 years (for the nomnal measurng range) accuracy for 6 years max ± 0.002%(FSO)/1V < ± 0.05%(FSO)/10ºC max ± 0.1% FSO/10ºC for n 13, 14, 16 ranges max ± 0.25%(FSO) (max ± 0.4% (FSO) for n 13, 14, 16 ranges

10 C1 8 DTR.APC.APR.FROFIBUS.02(ENG) Błąd podstawowy Accuracy Szerokość zakresu nastawanego Set range Accuracy dependng on the set range Metrologcal Parameters accordng to PED verson. 0 error for nomnal measurng range ( %FSO) 1 - error for range (0...10%FSO) 1 = 2 x 0 APC-2000/XX PROFIBUS PA, APC-2000Ex/XX PROFIBUS PA transmtters, n the PED Pressure Drectve versons, are produced wth a measurement range n the nterval from 1bar to 400bar gage, or from 0 to 400bar absolute, wth the overpressure up to PS=440bar. APC-2000/XX PROFIBUS PA, APC-2000Ex/XX PROFIBUS PA pressure transmtters wth the S-Mazut seal pressure connecton, assembled wth the PED verson can be produced wthn the range 1bar to 100bar gage, or wthn the 0-100bar absolute, and the overpressure up to PS=110bar. Temperature lmts: - for optons accordng to H1 Modules: TS mn/max: ºC - TS mn/max: ºC wth S-Mazut connector); APR-2000/XX PROFIBUS PA, APR-2000Ex/XX PROFIBUS PA transmtters, n the PED Pressure Drectve versons, are produced wth a measurement range n the nterval from 100 kpa to 2,5MPa gage, wth the statc pressure 25MPa and the overpressure up to 27,5 MPa. Temperature lmt C Pressure Connectors. - M-type connector wth M20x1.5 thread see Fgure 6a, avalable for PED verson; - P-type connector wth M20x1.5 thread see Fgure 7a, avalable for PED verson; - CM30x2-type connector wth flush daphragm see Fgure 8a; - G1/2 -type connector wth G1/2 thread see Fgure 9a, avalable for PED verson; - GP -type connector wth G1/2 thread, avalable for PED verson; - CG1-type connector wth G1 thread and flush daphragm see Fgure 9e, avalable for PED verson; - RM-type connector wth M20x1.5 thread and radator; - RP-type connector wth M20x1.5 thread and radator; - G1/4-type connector wth G1/4 thread, avalable for PED verson; - 1/2"NPT M -type connector wth 1/2"NPT male and nternal tread G1/4, avalable for PED verson; - 1/2"NPT F -type connector wth nternal tread 1/2-14NPT. - R1/2-type connector wth R1/2 tread, avalable for PED verson; - CG1/2-type connector wth G1/2 tread and flush daphragm, avalable for PED verson; - other connecton types by arrangement. Lmtaton of the maxmum measurng range to 70MPa for transmtters wth 1/2NPT-M connectors for male thread 1/2 "NPT. The lmtaton does not apply to the female thread G1/4" APR Measurement ranges and metrologcal parameters Measurement ranges N Nomnal measurng range Mnmum set range (FSO) Rangeablty Overpressure lmt bar (0 7MPa) 7bar (700kPa) 10: bar ( MPa) 1.6bar (160kPa) 10: bar ( kPa) 0.2bar (20kPa) 12.5: bar* ( kPa) 50mbar (5kPa) 20: bar* (0...25kPa) 10mbar (1kPa) 25: bar* (-50 50kPa) 0.1bar (10kPa) 10: mbar* ( kPa) 10mbar (1kPa) 20: mbar* ( kPa) 4mbar (0.4kPa) 18:1 Statc pressure lmt C-type: 250, 320, 420bar (PS=275bar for PED verson) (P-type: 40bar) mbar* ( kPa) 2mbar (0.2kPa) 25:1 C-type: 200bar; P-type: 40bar mbar** ( kPa) 1mbar (0.1kPa) 14:1 20bar) *) avalable also n HS verson **) avalable only n HS verson

11 C1 9 DTR.APC.APR.FROFIBUS.02(ENG) Metrologcal parameters Accuracy Long term stablty Specal verson HS verson Error due to supply voltage changes ± 0.075% (FSO) of the calbrated range ± 0.1% (FSO) for range n 10 ± 0.05% of the calbrated range accuracy / 3 years or 2 x accuracy / 5 years accuracy for 6 years ± 0.002%(FSO)/1V Thermal error ± 0.05%(FSO)/10ºC for range n 1 9 ± 0.08%(FSO)/10ºC for range n 10 ± 0.3%(FSO) for the whole compensaton range Specal verson ± 0.03%(FSO)/10ºC for range n 1 9 ± 0.1%(FSO) for the whole compensaton range for range n 1 9 Zero shft error for statc pressure* ± 0.01 % (FSO)/10bar (for range n 3, 4, 5, 6, 7, 8) ± 0.03 % (FSO)/10bar (for range n 1,2) ± 0.08 % (FSO)/10bar (for range n 9,10) Cut-off on radcal characterstc curve up to10% of flow. *) Zerong n statc pressure condtons wth zero dfferental pressure elmnates ths error Metrologcal Parameters accordng to PED verson APR-2000/XX PROFIBUS PA, APR-2000Ex/XX PROFIBUS PA transmtters whch conform to PED are charactersed by a measurement range of between -1bar and 250bar, statc pressure of 250bar and the overpressure of PS=275bar. The permssble operatng temperature for opton accordng to: - H1 Module s between TS mn/max: -25ºC and 100ºC; Pressure Connectors APR wthout daphragm seals C-type connector to mount together wth a valve manfold see fg.9. APR wth sngle drect daphragm seal as n the example (fg.10) or wth other daphragm seals n accordance wth catalogue cards DIAPHRAGM SEALS APR Measurement ranges and metrologcal parameters Measurement ranges Nomnal range (FSO) Mnmum set range Vertcal spacng of daphragm seals. Maxmum confgurable range dependent on the actual vertcal spacng of daphragm seals. (m) Statc pressure lmt mbar 0,1 mh2o 1,7m [1,6+( vertcal spacng of sealsx94)]mh2o 40bar -0,5...0,5 bar 0.5 mh2o 6m [5+(vertcal spacng of sealsx1,04)]mh2o 40bar -1,6...2 bar 1,5 mh2o 15m [20+(vertcal spacng of sealsx1,04)]mh2o 40bar -1, bar 1bar 15m 16bar 40bar Metrologcal parameters Accuracy Thermal error Thermal error for the whole thermal compensaton range Zero shft error for statc pressure Error related to changes of Usup. Addtonal errors due to effects of sealng ± 0,1% (FSO) ± 0,08 % (FSO) / 10 C ± 0,3 % (FSO) ± 0,08 % (FSO) / 1MPa ± 0,002 % (FSO) / V see catalogue cards DIAPHRAGM SEALS. The maxmum vertcal daphragm seal spacng shown n the table apples to level measurement, ensurng that t s possble to set the zero pont of the transmtter when the tank s empty. For measurements of densty or phase boundares (n the sugar and chemcal ndustres and n refneres) the vertcal spacng of the daphragm seals can be larger.

12 C1 10 DTR.APC.APR.FROFIBUS.02(ENG) Pressure Connectors - daphragm seals see catalogue cards DIAPHRAGM SEALS SG PROFIBUS PA - TECHNICAL DATA Measurement ranges Nomnal measurng Mnmum set range Max. range Overpressure lmt range (FSO) (measurement lmt) (wthout hysteress) mh 2O 0,8 mh 2O ,5 mh 2O 100 mh 2O mh 2O 8 mh 2O mh 2O 700 mh 2O Metrologcal parameters Accuracy Long term stablty Thermal error Thermal error n the whole compensaton temp. range Electrcal parameters Power supply (from DP/PA coupler): Curent consumpton: ± 0,1% for nomnal range ± 0,3% for range: 0 10% FSO 0,1% (FSO) for 2 years < 0,08% (FSO)/10ºC max 0,25%(FSO) 10,5 28VDC (Black wres) (any drecton of polarzaton), blue - sheld 14 ma Output parameters Output sgnal: Dgtal communcaton sgnal Profbus-PA (accordng to EN 50170) PA functon: Slave Physcal layer: IEC Transmsson rate: kBt/s Modulaton: Manchester II Permtted envronmental condtons Medum temperature range: -30 C 80 C for basc range 0 10mH 2O -30 C 50 C for basc range 0 100mH 2O Thermal compensaton range: -25 C 80 The medum must not be allowed to freeze n the mmedate vcnty of the probe Constructon materals Electroncs casng Stanless steel 316L (00H17N14M2) Daphragm Stanless steel 316L (00H17N14M2) Cable sheld: Polyurethane Addtonal cable sheld: Teflon (ftted by arrangement) 6. CONSTRUCTION, PRESSURE CONNECTORS Measurement Prncples, Electronc System. APC electronc pressure transmtters and APR , APR electronc dfferental pressure transmtters work by convertng changes n the resstance of a pezoresstant brdge, whch are proportonal to the pressure dfference beng measured, nto a standard current sgnal. The actve sensng element s a slcon daphragm wth n-dffused pezoresstors, separated from the medum by a sealng daphragm and manometrc flud.

13 C1 11 DTR.APC.APR.FROFIBUS.02(ENG) 6.2. Constructon. The man components of the smart pressure transmtter are the sensng module, n whch the pressure sgnal s converted nto a non-unformzed sgnal, and the electronc system, whch converts the sgnal from the sensng module nto a PROFIBUS PA output sgnal In the APC transmtters the pressure connectors may be attached to the sensng module as n fg.5a, 6a, 7a, 8 and other. They are equpped wth a daphragm separatng the nternal part of the head from the medum In the APR transmtters, the sensng module has two P-type connectors, or C-type connectng covers for nstallaton on a valve manfold (fg.9) For measurng the pressure of dense, chemcally reactve or hot meda, the transmtter may be addtonally ftted wth varous types of daphragm seal dependng on the type of medum and the condtons n whch measurement s carred out (see catalogue cards Daphragm Seals). The daphragm seal transmts the pressure obtaned from the medum. The pressure s transmtted va a manometrc flud whch flls the space between the daphragm of the seal and the daphragm of the sensng module. In the case of remote daphragm seals, pressure s transmtted va a capllary lnkng the transmtter s sensng module to the daphragm seal. The constructon of the seals depends on the medum propertes and operatng condtons for whch they are ntended. Techncal data relatng to the daphragm seals dmensons and operatng condtons can be found n catalogue cards DIAPHRAGM SEALS The APR transmtters may be ftted wth an sngle drect daphragm seal, mounted on the + pressure nput of the sensng module, whle the nput s a ¼NPT socket (fg.10). The APR transmtter s ftted wth two daphragm seals and can be produced n two versons: - wth one drect daphragm seal and one remote daphragm seal (fg.15); - wth two remote daphragm seals (fg.14) Casng, Electrcal Connectons The APC , APR , APR transmtters have a casng made from hgh-pressure cast of alumnum alloy, gvng o IP-65 protecton. The housng s provded wth two screwed-on covers: one closed wth a cavty and a feeder box, the other cover can have a glass allowng to use a pont dsplay, the dsplay has a 90 turnng angle, the turn of the housng n relaton to the sensor from 0 to 355, the drecton of the cable nput can be chosen The transmtter s provded wth a bult-n LCD dsplay. Usng the specfc manufacturer s commands t s possble to perform the followng operatons on the dsplay: dsplay the output value n percents or n the user s unts (n accordance wth the current confguraton,.e. range, suppresson, converson curve), rotate the dsplayed values by 180 normal dsplay and dsplay n the negatve. adjust brghtness change the poston of the decmal pont The LCD dsplay ncludes a graphc dsplay allowng to llustrate the measured value n percentage of the set output range. The not ntrnsc-safe versons of transmtters APC , APR , APR are provded wth a dsplay wth addtonal hghlghtng functon. The functon can be swtch ON and OFF by the user usng swtch no. 1 on the dsplay panel. ON poston means that the hghlght functon s OFF. 7. PLACE OF INSTALLATION OF TRANSMITTERS 7.1. General recommendatons The smart pressure transmtter and dfferental pressure transmtter can be nstalled both ndoors and outdoors. It s recommended that transmtters ntended for outdoor use be placed n a box or under cover The place of nstallaton should be chosen n such a way as to allow access to the devce and to protect t from mechancal damage. In plannng the nstallaton of the transmtter and confguraton of the mpulse lnes, attenton should be pad to the followng requrements: - The mpulse lnes should be as short as possble, wth a suffcently large cross-secton, and free of sharp bends, n order to prevent blockages;

14 C1 12 DTR.APC.APR.FROFIBUS.02(ENG) - Where the medum s a gas, the transmtters should be nstalled above the measurng pont, so that condensaton flows down towards the ste of the pressure measurement; where the medum s a lqud or where a protectve lqud s used, the transmtters should be nstalled below the place where the pressure measurement s taken; - The mpulse lnes should be nclned at a gradent of at least 10cm/m; - The levels of fllng lqud n the mpulse lnes should be equal or kept constant dfference, - The confguraton of the mpulse lnes and the valve connecton system should be chosen wth regard to the measurement condtons and to requrements such as the need to reset the transmtters n poston and the need for access to the mpulse lnes durng water or gas removal and flushng Where there s a rsk of heavy objects httng the nstrument (resultng, n extreme cases, n a part of the system wth transducers beng torn off and medum leakage), approprate means of protecton should be appled for safety reasons and to avod the possblty of sparklng or other, more approprate locaton should be selected for the transmtter Attenton should also be pad to possble nstallaton faults whch may lead to measurement errors, such as connectons whch are not tght, sedment blockage n lnes whch are too narrow, gas bubbles n a lqud lne or lqud column n a gas lne etc Low Ambent Temperature. When the soldfcaton pont of the lqud whose pressure s beng measured s greater than the ambent temperature, steps should be taken to protect the measurement apparatus from freezng effects. Ths s partcularly mportant n the case open-ar nstallatons. Protecton s obtaned by fllng the mpulse lnes wth a mxture of ethylene glycol and water, or another lqud whose soldfcaton pont does not exceed the ambent temperature. Thermal nsulaton can protect the casng of the transmtter and lnes only from bref exposure to low temperatures. Where the temperature s very low, the transmtter and mpulse lnes are should be heated Hgh Medum Temperature. The APC..., APR... transmtters may be used to measure meda wth temperatures of up to 120 C. To protect the sensng module from temperatures n excess of 120ºC, sutably long mpulse lnes are used to dsperse the heat and to lower the temperature of the module. Where t s not possble to use mpulse lnes of the requred length, APC , APR , APR transmtters wth remote daphragm seals should be used (see catalogue cards DIAPHRAGM SEALS ). For probes SG.PROFIBUS PA does not exceed meda's temperatures specfed n p Data as per Appendx Ex.PROFIBUS apply for the Ex verson (the temperature of the electronc subassembly cannot exceed +65 C) Mechancal Vbraton, Corrosve Meda The transmtter should be nstalled n a place whch s free of vbratons. If vbratons are carred to the transmtter va the mpulse lnes, use should be made of elastc lnes or a APC , APR , APR transmtters wth a remote daphragm seal Transmtters should not be nstalled n places where the daphragm, made of 316L steel 00H17N14M2), would be subject to corroson by the medum beng measured If possble, transmtters wth daphragms made of Hastelloy C276 should be used, or other means of protecton appled (e.g. n the form of a separatng lqud) or transmtters wth daphragm seals adapted for measurng aggressve medums accordng to catalogue cards DIAPHRAGM SEALS ) should be used. 8. INSTALLATION AND MECHANICAL CONNECTIONS The APC , APR , APR transmtters can operate n any poston. When nstalled on an object wth a hgh-temperature medum, t s advantageous to mount the transmtter n a horzontal poston wth the packng gland pontng downwards or to the sde, n such a way that the transmtter s kept away from the stream of rsng hot ar. When the measurement range s small, the readng can be affected by the poston of the transmtter and by the confguraton of the mpulse lnes and the way n whch they are flled wth lqud. Ths error can be corrected usng the zero-settng functon.

15 C1 13 DTR.APC.APR.FROFIBUS.02(ENG) 8.1. APC... Installaton and connectons The APC transmtters can be mounted drectly on rgd mpulse lnes. Where connectors are used as n fg.5a, 6a and 7a, t s recommended that connecton sockets be used as shown n fg.5b, 6b, 7b or 7c. It s recommended that sockets labeled Socket CG1 and Socket CG1/2 Fg.8 are used for CG1 and CG1/2 connectons, respectvely. Besdes, there are adapters for standard DIN50, (DIN40, DIN25, Clamp2, Clamp1,5, Clamp1 ) type connectons provded for readouts carred out n aseptc condtons usng transmtters wth CM30x2 connecton. There are seals provded for every transmtter wth P, CM30x2, CG1, CG1/2 and GP type connectons. The materal of the seal s selected based on the pressure value and the type and temperature of the medum If the pressure s appled va a flexble plastc tube, the transmtter should be mounted on a support wth Red Ø6-M reducton. In case of metal ppes, the used connectons should comply wth PN-82/M The types of the mpulse tubes (Fg.3) are to be selected dependng on the measured value of the pressure and the medum temperature Tghten the transmtter n the socket wth a torque approprate for the type of the used seal and the measured pressure The APC transmtter can be nstalled usng a unversal AL holder allowng to mount the transmtter n any poston on the support or a horzontal or vertcal ppe Ø35... Ø65 (Fg.4) APR... Installaton and connectons The APR 2000/XX PROFIBUS PA transmtters can be mounted drectly on rgd mpulse lnes. To connect the basc versons of transmtters, wth two M20 x 1.5 stubs (P-type connector), one can use (for example) straght connectng elements wth nuts (type C). If elastc mpulse lnes are used for connecton purposes, the transmtter should be addtonally fastened to a ppe, panel or supportng constructon The APR and APR can be nstalled usng the Fastener ø25 (fg.11.) on a ø25 ppe or on a flat surface usng an angle bracket The APR wth connectng cover (C-type connector) (fg.9) are desgned for nstallaton on 3-valve or 5-valve manfolds to a 2 ppe or to a flat surface usng an fastener C-2 (fg.12) or (fg.13). Pressure may be transmtted to the nstalled devce only after checkng that t has a measurement range whch properly corresponds to the value of the measured pressure, that gaskets have been properly selected and ftted, and the connector has been properly screwed tght. Attempts to undo the screws or fxng connector ppes on a transmtter under pressure may cause the medum to leak and create hazards for the personnel. When dsassemblng the transmtter, t s necessary to dsconnect t from the process pressure or brng the pressure to atmospherc level, and to take partcular care and precautons n case of meda whch are hghly reactve, caustc, explosve or otherwse hazardous to personnel. If necessary, rnse out ths part of the system. Transmtters wth flange daphragm seals are to be nstalled on the correspondng counterflanges on the faclty. It s recommended that the user matches the screw jonts materal to the pressure, temperature, flange materal and seal to ensure tghtness of the flange jont n the expected operatng condtons.. Coarse-threaded screws complyng wth ISO 261 are to be used for flanges used n the APC , APR , APR transmtters. Addtonal data concernng the daphragm seals are specfed n the catalogue cards DIAPHRAGM SEALS. 9. ELECTRICAL CONNECTION 9.1. General recommendatons It s recommended that twsted par cablng be used for the sgnal lnes. If the transmtter and sgnal lne are subject to a large amount of electromagnetc nterference, then screened twsted par cable should be used. The sgnal wres should not run alongsde network power supply cables or near to large electrcally-powered devces. The devces used together wth the transmtters should be resstant to electromagnetc nterference from the transmsson lne n accordance wth compatblty requrements. It s also benefcal to use ant-nterference flters on the prmary sde of the transformers, the power supples used for the transmtters and apparatus used n conjuncton wth them.

16 C1 14 DTR.APC.APR.FROFIBUS.02(ENG) Wet or damp nsde can cause the transmtter to fal. Where the solaton of the wres n the packng gland s neffectve (for example, when sngle wres are used) the openng of the gland should be carefully sealed wth an elastc sealng compound to obtan IP65 ngress protecton. It s useful to form the segment of the sgnal wre leadng to the M20x1,5 packng gland nto a protectve loop to prevent condensaton from runnng down n the drecton of the gland Electrcal connectons for APC..., APR... The transmtters should be connected as shown n fgure.1. The APC-2000 s two-wred transmtter wth PROFIBUS-PA output. Before connectng the devce be sure power supply s turned off. To connect devce to Profbus-PA network you should: turn off power supply unscrew the cover nsert the cables through the cable entry connect cables to the adequate termnals -P,+P (reversed polarty has no effect on operatons) connect the screen to the nternal termnal screw down the cover turn on power supply 9.3. Protecton from excess voltage The transmtters may be n danger from excess voltage caused by connecton faults or atmospherc electrcal dscharge. Protecton from excess voltage between the wres of the transmsson lne s provded by transl dodes nstalled n all types of transmtter (see the table, column 2). In order to protect aganst excess voltage between the transmsson lne and the casng or earth (not prevented by the dodes connected between the transmsson wres), addtonal protecton s provded n the form of plasma surge arresters or transl dodes (see the table, column 3). In the case of unprotected transmtters, may be used external protectve devce. When the transmsson lnes are long, t s advantageous to use one protectve devce near the transmtter (or nsde t), and another near entry ponts to other devces used n conjuncton wth t. Devces used to protect transmtters: Type of Protecton between wres (transl Protecton between wres and earth and/or casng type of transmtter dodes) permtted voltage protecton, permtted voltage APC..., APR... 36V DC Plasma surge arresters-100v DC (Not applcable to Ex verson) When excess voltage protecton s used, the voltage n the protectve elements must not exceed the maxmum permtted values gven n columns 2 and 3 of the table. The nsulaton test voltages (500V AC or 750V DC) gven n refer to transmtters wthout the protectve devces descrbed n Such protecton s not used n Ex versons of transmtters Earthng The transmtters are ftted wth nternal and external earth termnals. 10. SETTING AND REGULATION Confguraton Introducton The APC , APR , APR transmtter and SG... probe s a Profbus-PA network devce bulted n accordance wth PROFIBUS-PA Profle for Process Control Devces ver. 3.0 document. The confguraton s entry of metrologcal and dentfcaton parameters nto the transmtter s memory. The basc metrologcal parameters are: start and end pont of the set range, measurement unts, tme constant and converson characterstc (lnear or radcal). All avalable parameters, ncludng dentfcaton parameters, are collected n table and show n secton The APC , APR , APR transmtter and SG... probe can be confgured wth the software professonal tools such a PDM, Commuwn II or any DTM/FDT tool (e.g. FeldCare).

17 C1 15 DTR.APC.APR.FROFIBUS.02(ENG) Settng the devce address The APC , APR , APR transmtter and SG... probe has no hardware address swtch. Address can be changed only wth software tools such a PDM, Commuwn II, or FeldCare Plk GSD GSD fle contans basc descrptons of devce propertes, e.g. the supported transmssons rates, type, and format of output data, supported extended functons. GSD fle s requred by network desgn tool and allow to connect the transmtter to network n proper way. The general GSD fle for pressure transmtter wth profle rev. 3 can be used for APC , APR , APR transmtters. The general GSD fle can be found on the PNO web pages (PA gsd fle) Confguraton software Full confguraton of the APC , APR , APR transmtter and SG... probe can be done wth Semens PDM (Process Devce Manager) tool. APLISENS delvers approprate EDD lbrary for usng wth PDM tool. To nstall the lbrary, the PDM DevceInstaller must be used. All standard and block parameters can be confgured by Endress+Hauser Commuwn II. They are accessble va approprate Commuwn II operatng matrxes. Any DTM/FDT tools can be used to confgure standard and block parameters Ident Number The APC , APR , APR transmtters and SG... probe uses Unversal Transmtter ID_Number wth One Analog Input Functon Block bult accordng to PROFIBUS-PA Profle for Process Control Devces ver. 3.0 document. Ths number s 9700h Data Exchange Transmtter block model The APC , APR , APR transmtter and SG... probe s a compact devce bult accordng to Profbus Pressure Transmtter Profle rev. 3. The APC , APR , APR transmtter and SG... probe contans tree blocks: one Physcal Block (PB), one Functon Block (FB), and one Transmtter Block (TB). Functon Block s an Analog Input Functon Block (AI). All parameters are accessed va slot and relatve ndex. All blocks has ts own standard parameters, block parameters, and optonally manufacturer specfc parameters absolute address of Physcal Block, from whch computed are relatve ndexes n ths block absolute address functon Block, from whch computed are relatve ndexes n ths block absolute address transmtter Block, from whch computed are relatve ndexes n ths block. Addtonal nformaton about block models and parameters can be found on PROFIBUS-PA Profle for Process Control Devces Verson 3.0, October The APC , APR , APR , SG... parameters are gathered n tables below. Standard Parameters Relatve Object Storage Parameter Data type ndex type type sze Access 0. BLOCK_OBJECT record DS-32 C 20 r 1. ST_REV smple unsgned 16 N 2 r 2. TAG_DESC smple octet strng S 32 r,w 3. STRATEGY smple unsgned 16 S 2 r,w 4. ALERT_KEY smple unsgned 8 S 1 r,w 5. TARGET_MODE smple unsgned 8 S 1 r,w 6. MODE_BLK record DS-37 D 3 r,w 7. ALARM_SUM record DS-42 D 8 r 8. BATCH* structure DS-67 S 10 r,w * - parameter BATCH s accessble n Functon Block (FB) only. Physcal Block Parameters (PB) Relatve Object Storage Parameter Data type ndex type type sze Access 8 SOFTWARE_REVISION smple vsble strng Cst 16 r 9 HARDWARE_REVISION smple vsble strng Cst 16 r 10 DEVICE_MAN_ID smple unsgned 16 Cst 2 r 11 DEVICE_ID smple vsble strng Cst 16 r 12 DEVICE_SER_Num smple vsble strng Cst 16 r 13 DIAGNOSIS smple octet strng D 4 r 15 DIAGNOSIS_MASK smple octet strng Cst 4 r

18 C1 16 DTR.APC.APR.FROFIBUS.02(ENG) 17 DEVICE_CERTIFICATION smple vsble strng Cst 32 r 18 WRITE_LOCKING smple unsgned 16 N 2 r,w 19 FACTORY_RESET smple unsgned 16 S 2 r,w 20 DESCRIPTOR smple octet strng S 32 r,w 21 DEVICE_MESSAGE smple octet strng S 32 r,w 22 DEVICE_INSTALL_DATE smple octet strng S 16 r,w 24 IDENT_NUMER_SELECTOR smple unsgned 8 S 1 r Analog Input Functon Block Parameters (FB) Relatve Object Storage Parameter Data type ndex type type sze Access 10 OUT record DS-33 D 5 r 11 PV_SCALE array 2*float S 8 r,w 12 OUT_SCALE record DS-36 S 11 r,w 13 LIN_TYPE smple unsgned 8 S 1 r,w 14 CHANNEL smple unsgned 16 S 2 r,w 16 PV_TIME smple float S 4 r,w 19 ALARM_HYS smple float S 4 r,w 21 HI_HI_LIM smple float S 4 r,w 23 HI_LIM smple float S 4 r,w 25 LO_LIM smple float S 4 r,w 27 LO_LO_LIM smple float S 4 r,w 34 SIMULATE record DS-50 S 6 r,w 35 OUT_UNIT_TEXT smple octet strng S 16 r,w Reserved by PNO 45 USER_RERANGE_FACTOR array 2*float S 8 r,w 46 CONTROL_MODES array unsgned 8 S 6 r,w Transmtter Block Parameters (TB) Relatve Object Storage Parameter Data type ndex type type sze Access 8 SENSOR_VALUE smple float D 4 r 9 SENSOR_HI_LIM smple float N 4 r 10 SENSOR_LO_LIM smple float N 4 r 11 CAL_POINT_HI smple float S 4 r,w 12 CAL_POINT_LO smple float S 4 r,w 13 CAL_MIN_SPAN smple float N 4 r 14 SENSOR_UNIT smple unsgned 16 S 2 r,w 15 TRIMMED_VALUE record DS-33 D 5 r 16 SENSOR_TYPE smple unsgned 16 N 2 r 17 SENSOR_SERIAL_NUMBER smple unsgned 32 N 4 r 18 PRIMARY_VALUE record DS-33 D 5 r 19 PRIMARY_VALUE_UNIT smple unsgned 16 S 2 r,w 20 PRIMARY_VALUE_TYPE smple unsgned 16 S 2 r,w 27 TEMPERATURE record DS-33 D 5 r 28 TEMPERATURE_UNIT smple unsgned 16 S 2 r 33 LIN_TYPE smple unsgned 8 S 1 r,w 37 FLOW_LIN_SQRT_POINT smple float S 4 r,w 38 TAB_ACTUAL_NUMBER smple unsgned 8 N 1 r 39 TAB_ENTRY smple unsgned 8 D 1 r,w 40 TAB_MAX_NUMBER smple unsgned 8 N 1 r 41 TAB_MIN_NUMBER smple unsgned 8 N 1 r 42 TAB_OP_CODE smple unsgned 8 D 1 r,w 43 TAB_STATUS smple unsgned 8 D 1 r 44 TAB_X_Y_VALUE array float D 8 r,w 47 MAX_TEMPERATURE smple float N 4 r 48 MIN_TEMPERATURE smple float N 4 r

19 C1 17 DTR.APC.APR.FROFIBUS.02(ENG) D dynamc, the value s calculated by the block or read from another block S statc, non-volatle and changng the parameter ncrease the statc revson counter ST_REV N non-volatle parameter whch must be remembered through a power cycle, but whch s not under the statc update code Cst constant, the parameter doesn't change n a devce Cyclc communcaton In the cyclc data exchange mode APC , APR , APR transmtter sends prmary measured value and one byte of related status. Prmary value s four byte long and s transmtted as an IEEE 754 floatng pont number. The related status s transmtted on the last byte and corresponds to transmtter state and measurement valdty Acyclc communcaton Profbus DP Master Class 2 and approprate software tool are needed to access all the transmtter parameters wth acyclc communcaton. Acyclc communcaton s manly used to confgure the devce, but readng prmary value and status can be also possble Basc Operatons Calbraton The maxmum range of absolute or dfferental pressure whch the transmtter can measure s called the basc range (for specfcatons of basc ranges see , , ). The wdth of the basc range s the dfference between the upper and lower lmts of the basc range. To calbrate transmtter exactly to measurng range two parameters should be used: CAL_POINT_LO and CAL_POINT_HI. The transmtter may be set to any range wthn the basc range of pressure values, subject to the restrctons set out n the table n secton , , To calbrate APC , APR , APR , transmtter should be used Profbus DP Master Class 2 and professonal software tool (PDM, Commuwn II, FeldCare). The hghest accuracy s obtaned when the value of parameter CAL_POINT_LO corresponds to the SENSOR_LO_LIM, and the parameter CAL_POINT_HI corresponds to the SENSOR_HI_LIM. The dfference between CAL_POINT_LO and CAL_POINT_HI can not be lower then the value of parameter CAL_MIN_SPAN. In addton parameters CAL_POINT_LO and CAL_POINT_HI can not be lower than parameter SENSOR_LOW_LIM and hgher then SENSOR_HI_LIM. All calbraton parameters unt derves from SENSOR_UNIT. All calbraton parameters are located n the Pressure Transducer Block (TB) Prmary value unt changng The APC , APR , APR transmtter can operate wth varous pressure unts of PRIMARY_VALUE. A new unt can be set wth PRIMARY_VALUE_UNIT parameter and wll be dsplayed on the LCD ndcator. Default value of PRIMARY_VALUE_UNIT parameter s kpa. All the APC , APR , APR transmtter unts of process value are gathered n the table below: PV_Unts PV_Unts PV_Unts PV_Unts PV_Unts Pa torr n H 2O mm Hg mm H 2O (4 o C) kpa ps n Hg g/cm 2 MPA bar ft H 2O kg/cm 2 atm mbar mm H 2O n H 2O (4 o C) Output scalng Analog Input Functon Block contans two scalng parameters PV_SCALE and OUT_SCALE. Scalng s change of out pressure value dependng on lmt value PV_SCALE and OUT_SCALE. Scalng prncple show as formula below: Pout = (Pn OUT_SCALE_LOWER VALUE)x(OUT_SCALE_LOWER VALUE - OUT_SCALE_LOWER VALUE) (PV_UPPER_SCALE_VALUE - PV_LOWER_SCALE_VALUE) + OUT_SCALE_LOWER VALUE

20 C1 18 DTR.APC.APR.FROFIBUS.02(ENG) Parameter PV_SCALE s used to make converson of the Process Varable nto percent usng the hgh and low scale values. The engneerng unt of PV_SCALE hgh and low scale values are drect related to the PV_UNIT of the confgured Transducer Block. The PV_SCALE hgh and low scale values follow the changes of the PV_UNIT of the related Transducer Block automatcally,.e. a change of the Transducer Block PV_UNIT causes no bump at OUT from AI. The functon block parameter OUT_SCALE contans the values of the lower lmt and upper lmt effectve range, the code number of the engneerng unt of Process Varable and the number of dgts on the rght hand sde of the decmal pont. After nstallaton, the transmtter s zero-pont may drft and requre adjustment. Ths apples partcularly n cases where the measurement range s small, where the mpulse lnes are flled wth a separatng lqud or where APC , APR , APR transmtters are used wth remote daphragm seals. Ths error can be elmnated by changng of the parameter PV_LOWER_RANGE_VALUE. Ths error can be elmnated by zerong the transmtter n statc pressure condtons wth zero dfferental pressure Manufacturer specfc parameters There are only two manufacturer specfc command n the APC , APR , APR pressure transmtter (software rev. 5). Both of them concerns the LCD ndcator handlng and are located n Analog Input Functon Block wth ndexes 45 and 46. USER_RERANGE_FACTOR Parameter (ndex 45) contans two tems: User_Rerange_Shft: User_Rerange_Amplfcaton: Ths two parameters can be used to shft and amplfy dsplayng value when LCD ndcator s n the USER_RERANGE_MODE (set by Meter_Dsplay_Varable parameter of CONTROL_MODES command). CONTROL_MODES Parameter (ndex 46) contans sx tems: Shft PV (Prmary Value) Amplfcaton PV Enable or dsable local confguraton keys control: Enabled Local_Keys_Mode_Control_Codes: Dsabled Local confguraton works n HART transmtters only. Set the LCD confguraton: Not nstalled (LCD s OFF) Meter_Informaton_Confguraton: Integral LCD (LCD s ON) Confguraton wll be changed after transmtter reset! Set LCD dsplay mode: normal, rght rotaton Meter_Dsplay_Mode: normal, left rotaton reverse, rght rotaton reverse, left rotaton Meter_Dsplay_Electroncs_Bas_Control: Set the LCD bas control, values: Set the dsplayed value: pressure Meter_Dsplay_Varable: percent of range user rerange Set the number of dgts on the rght hand sde of the Meter_Dsplay_Varable_Decmal_Pont: decmal pont Dagnoss And Trouble-Shootng If the APC , APR , APR pressure transmtter detects an error or warnng, the approprate status code s transmtted wth cyclc communcaton. If the APC , APR , APR transmtter detects a hardware problem, the approprate error code and servce nformaton s dsplayed on the LCD ndcator.

21 C1 19 DTR.APC.APR.FROFIBUS.02(ENG) Codes of Errors and Warnngs Last byte of cyclc data exchange contans the status byte. The followng status codes are supported by APC , APR , APR transmtters: Status Substatus Lmts Dec Hex Gr Gr QS QS QS QS Qu Qu Bad Uncertan Good Bt meanngs at substatus = bad Status Substatus Lmts Dec Hex Gr Gr QS QS QS QS Qu Qu Non specfc Bt meanngs at substatus = good Lmt bts meanngs Transmtter broken Sensor broken Transmtter unavalable (out of servce) Status Substatus Lmts Dec Hex Gr Gr QS QS QS QS Qu Qu OK 128 8C warnng Crtcal alarm Status Substatus Lmts Dec Hex Gr Gr QS QS QS QS Qu Qu OK Below lmt Above lmt Constant value Smulaton Wth Profbus DP Master Class 2 and approprate software t s possble to set APC , APR , APR transmtter n the smulaton mode. Prmary value and related status can be set by the user. Smulate parameter swtch s located n Functon Block (FB) Reset The APC , APR , APR transmtter can be reset by software tool wth Profbus DP Master Class 2. Reset command has related ndex 19 n Physcal Block. The APC , APR , APR transmtters handles two knds of reset: Reset code 1 Reset code 2506 Reset code 2712 Reset to default value. Devce address remans unchanged Warmstart of the devce. All parametersaton remans unchanged. Reset the bus address only. The Ident_Number_Selector parameter sn t effected by the Factory_Reset.

22 C1 20 DTR.APC.APR.FROFIBUS.02(ENG) Securty Lockng Software wrte protecton can be set or reset wth WRITE_LOCKING command. Sendng WRITE_LOCKING command wth 0 value wll set acyclc wrte protecton of all parameters, except ths WRITE_LOCKING. To reset wrte lockng protecton, WRITE_LOCKING wth value 2457 should be used. 11. INSPECTIONS AND SPARE PARTS Perodc nspectons Perodc nspectons should be made n accordance wth the regulatons to whch the user s subject. Durng nspecton, the pressure connectors should be checked for loose connectons and leaks, the electrcal connectors should be checked wth regard to tghtness and the state of the gaskets, packng glands, and the daphragm seals should be checked for tarnshng and corroson Check the characterstc converson curve by followng the procedures for Calbraton and, where approprate, Confguraton Unscheduled nspectons If the transmtters are nstalled n a locaton where they may be exposed to mechancal damage, excess pressure, hydraulc mpulses or excess voltage, or the daphragm may be n danger from sedmentaton, crystallzaton or eroson, nspectons should be carred out as requred. Where t s found that the sgnal n the transmsson lne s absent or ts value s ncorrect, a check should be made on the lne and ts termnal connectons. Check whether the values of the supply voltage and load resstance are correct. If a communcator s connected to the power supply lne of the transmtter, a fault n the lne may be ndcated by the message No response or Check connecton. If the lne s n order, check the operaton of the transmtter Cleanng the Daphragm Seal, Overloadng Damage Sedment and drt whch have formed on the daphragm n the course of operaton must not be removed by mechancal means, as ths may damage both the daphragm and the transmtter tself. The only permtted method s the dssolvng of sedment Sometmes transmtters malfuncton due to damage caused by overloadng, e.g. n case of: - applcaton of excessve pressure; - freezng or soldfcaton of the medum; - acton of a hard object, such as a screwdrver, on the daphragm. Usually n such cases the symptoms are such that the output current falls below 4mA or rses above 20mA, and the transmtter fals to respond to nput pressure Spare parts. Parts of the transmtter whch may be subject to wear or damage and requre replacement:: cover gasket Other lsted parts, due to the specfc features and requrements of exploson-protected devces, may be replaced only by the manufacturer or by a frm authorzed by the manufacturer. 12. PACKING, STORAGE AND TRANSPORT The transmtters should be packed sngly or n sets, n such a way as to protect them from damage durng transportaton. The transmtters should be stored n multple packs under cover, n a place free of vapours and reactve substances, wth temperature and humdty not exceed the lmts specfed n p Transmtters wth uncovered daphragm or seal connectors, stored wthout packagng, should have covers to prevent damage to the daphragm. Durng transportaton, the transmtters should be packed and secured so as to prevent them from shftng. Any means of transport may be used, provded drect atmospherc effects are elmnated. 13. GUARANTEE The manufacturer reserves the rght to make constructonal and technologcal changes whch do not lower the qualty of the transmtters.

23 C1 21 DTR.APC.APR.FROFIBUS.02(ENG) SCRAPPING, DISPOSAL The manufacturer reserves the rght to make constructonal and technologcal changes whch do not lower the qualty of the transmtters. 15. ADDITIONAL INFORMATION Waste or damaged transmtters should be dsmantled and dsposed of n accordance wth Drectve (2002/96/EC) on waste electrcal and electronc equpment (WEEE) or returned to the manufacturer Related standards PN-EN 60529:2003 Degrees of protecton provded by enclosures (IP Code) PN-EN Safety requrements for electrcal equpment for measurement, control and laboratory use. General requrements. PN-82/M Screwed connectors of pressure gauges PN-81/M Automatcs and ndustral measurements. The packng, the storage and transport of devces. General requrements PN-EN :2004 (U) Flanges and ther jonts Crcular flanges for ppes, valves, fttngs and accessores. Part 1: Steel flanges IEC Dgtal data communcatons for measurement and control - Feldbus for use n ndustral control systems - Part 2: PROFIBUS PA Profle for Process Control Devces ver FIGURES PA- PA- PA+ PA+ + _ Earthng termnal nternal Screen Sheld Coupler Coupler-example: SIEMENS 6ES7157-0AD00-0XA0 SIEMENS 6ES7157-0AC00-0XA0 SIEMENS 6ES7157-0AA00-0XA0 Fg.1. APC , APR , APR transmtters and SG... level block dagram. It s recommend to use shelded cable for types as below: SINEC 6XV AH10 produced by SemensAG SINEC 6XV BH10 produced by SemensAG 3079A produced by BELDEN Technotronc-bus O2YS(St)CY 1x2x0,64/2,6mm produced by Technokabel Technotronc-bus O2YS(St)CY 1x2x1,0/2,6 mm produced by Technokabel It s recommend to connect cable sheld wth earthng termnal of transmtter casng. Earthng termnal of transmtter casng connect wth mass crcut or earth.

24 ,5 M20x1,5 cable gland Cable FIELD TERMINALS 91,5 C1 22 DTR.APC.APR.FROFIBUS.02(ENG) KEEP COVER T I GHT WHEN I VE AL C I RCU I TS 2 x M6 Lock preventng rotaton of the casng Earthng termnal Fg.2. APC pressure transmtter` M20x1,5 or G1/2" Movng nut M20x1,5 or G1/2" Movng nut Impulse lne Pmax. 10 MPa Marerals: R35 - (SO) 304ss - (S) Orderng code: Impulse lne - (S) or (SO) /M20x1,5 or G1/2" M20x1,5 G1/2" Sphon tube Pmax. 25 MPa Temp.max. 300 C Marerals: R35 - (SO) 304ss - (S) Orderng code: Sphon tube - S or SO /M20x1,5 or G1/2" M20x1,5 (G1/2") Connector to weld Marerals: 15HM - (SO) 316Lss - (S) Orderng code.: RedSpaw - S or SO /M20x1,5 or G1/2" Fg.3. Addtonal equpment for fttng of pressure transmtters.

25 C1 23 DTR.APC.APR.FROFIBUS.02(ENG) KEEP COVER T I GHT Fastenng on a ppe I VE AL I TS C I RCU WHEN 80 KEEP COVER T I GHT WHEN I VE AL I TS C I RCU Fastenng to a wall 4holes Fg.4. Example: how to nstall the APC

26 M30x2 M30x2 M30x2 +0,1 1,25 M20x1.5 M20x1.5 +0,1 1,25 M20x1,5 M20x1,5 1,25 C1 24 DTR.APC.APR.FROFIBUS.02(ENG) Fg.5a. M-type connector wth M20x1.5 thread Fg.5b. Socket for use wth transmtters wth M-type connector mn.15 2 daphragm seal Fg.6a. P-type connector wth M20x1.5 thread Fg.6b. Socket for use wth transmtters wth P-type connector. P mn.15 TOP daphragm seal Fg.7a. CM30x2-type connector wth flush daphragm wth M30x2 thread, Fg.7b. Socket for use wth transmtters wth CM30x2-type connector wth flush daphragm. The rng n Fg. 7c must be welded n place wth the word TOP upwards Fg.5. M-type connector wth M20x1.5 thread Fg.6. P-type connector wth M20x1.5 thread Fg.7. CM30x2-type connector wth flush daphragm wth M30x2 thread Fg.7c. Weldable fttng rng for use wth transmtters wth CM30x2-type connector Materal: 316Lss Sealng: teflon Order code Socket CM30x2

27 A +0,1 C1 25 DTR.APC.APR.FROFIBUS.02(ENG) mn. 14, , ,5 Sealng: teflon 33,2 x 36,4 x 1,8 10 0,1 A 0.5 mn. 10,5-0,05 G1" 0,1 A O33.5-0,2 G1 O-rng 26x2 +0,1 2,5 90 A +0,1 18 G1/2A 90 G1/2 1,25 G1/2 20 Fg.8a. G1/2-type connector wth G1/2" thread Fg.8b. Socket for use wth transmtters wth G1/2-type connector. 21, ,2 mn.10,5 Sealng: teflon 21,2 x 24,4 x 1,7 10 O-rng 15x2-0,2 G1/2 2,5 2,5 27-6kt. 20,5-0,1 Fg.8c. CG1/2 -type connector wth flush daphragm wth G1/2" thread, Fg.8d. Weldable fttng rng for use wth transmtters wth CG1/2 - type connector Materal 316Lss Order code Socket CG1/ ,2 2,5 2, kt. Fg.8e. CG1-type connector wth flush daphragm wth G1" thread, Fg.8. Process connectons G1/2 and G1. Fg.8f. Weldable fttng rng for use wth transmtters wth CG1 - type connector Materal 316Lss Order code Socket CG1

28 1/4NPT FIELD TERMINALS 1/4"NPT M20x1,5 cable gland Cable C1 26 DTR.APC.APR.FROFIBUS.02(ENG) KEEP COVER T I GHT Lock preventng rotaton of the casng Earthng termnal 70 91,5 I VE AL C I RCU I TS WHEN 2 x M6 4 x M10 L H Fg.9. APR dfferental pressure transmtter wth C type vented covers. KEEP COVER T I GHT WHEN I VE AL C I RCU I TS S-T type tube flanged daphragm seal S-P type flush flanged daphragm seal Fg.10. APR dfferental pressure transmtter wth a sngle drect daphragm seal (example).

29 34,5 ppe 51,25 L H 10, ,5 FIELD TERMINALS C1 27 DTR.APC.APR.FROFIBUS.02(ENG) KEEP COVER T I GHT I VE WHEN AL C I RCU I TS 63 34, holes 58 Assembly Kt ("Mountng bracket 25" made by APLISENS) for fttng dfferental pressure transmtters wth P-type connector on a 25 ppe see catalogue cards "Fttng accessores". Fg.11. Example: how to nstall the APR transmtters wth remote daphragm.

30 C1 28 DTR.APC.APR.FROFIBUS.02(ENG) ,5 O2" Fastener C2 for fttng dfferental pressure transmtters wth C-type connecton to a 2 ppe or to a wall. see catalogue cards Fttng accessores Fg.12. Example: how to nstall the APR transmtter on a vertcal or horzontal ppe. Fastener C2 for fttng dfferental pressure transmtters wth a valve manfold to a 2 ppe see catalogue cards Fttng accessores 2" Fg.13. Example: how to nstall the APR transmtter wth a valve manfold to a 2 ppe.

31 (P-type) (GP-type) M20x1,5 G1/2" C1 29 DTR.APC.APR.FROFIBUS.02(ENG) S-TK type tube flanged remote daphragm seal S-PK type flush flanged remote daphragm seal S-CompK P-type or S-CompK GP-type or S-CompK -type remote daphragm seal S-DINK type remote daphragm seal Fg.14. APR dfferental pressure transmtter wth two remote daphragm seals(examples). Fg.15. APR dfferental pressure transmtter wth drect daphragm seal and remote daphragm seal (examples).

32 140 C1 30 DTR.APC.APR.FROFIBUS.02(ENG) Green (Blue) Capllary Black APLISENS S.A. SMART LEVEL PROBE SG.PROFIBUS PA seral number: Nomnal measurng range : Mnmum set range: Output sgnal: Power supply : XXXXXXXX XXXXXX m H2O XXXXXX m H2O PROFIBUS PA 10, V DC WARSZAWA ul. Morelowa 7 tel. (022) Fg.16. Smart level probe SG.Profbus PA - dmensons.

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