INSPECTION AND TEST PLAN

Transcription

1 BOILER AND TEST PLAN No. AND TEST PLAN REFERENCE DOCUMENT ACCEPTANCE CRITERIA VERIFING DOCUMENT ACTIVITY BY MANUF. TPI CLIENT REMARK 1 PRE MEETING SPEC. SPEC. MOM H H H Before Manufacturing 2 DWG, DESIGN, CALCULATION DOCUMENT ASME, SPEC. ASME, SPEC DWG, CALCULATION BOOK H R A 3 WPS & PQR ASME ASME IX WELDING BOOK H R A 4 WELDER QUALIFICATION ASME ASME IX H R 5 NDT ASME ASME V,I, IX S H R A 6 NDE PERSONAL ASME ASME V H R 7 PWHT ASME ASME I S H R A 8 HYDRO STATIC TESTING ASME ASME I S H R A 9 PAINTING ASME SPEC. S H R A Materials 10 ASME ASME II Original Material Certificates 11 STORAGE OF RAW S ASME ASME H SW 12 VISUAL, DIMENTION AND MARKING CONTROL ASME I ASME I REPORT H SW During Manufacturing HP DRUM, C.B.D AND I.B.D TANK

2 13 RECEIVING ASME, 14 MARKING, CUTTING & ROLLING OF SHELL H SW 15 VERIFY DIMENSION OF HEAD 16 FIT UP (HEAD TO SHELL) REPORT H SW 17 WELDING, WPS/ PQR NOZZLE MARKING BEFORE HOLE OPENING EXAMINATION (INCL. RT FILMS) DIMENSION & VISUAL WITHIN TOLERANCE REPORT H SW NDE ASME SEC I REPORT H SW WITHIN TOLERANCE REPORT H SW 21 POST WELD HEAT TREATMENT PWHT REPORT H SW/R 22 FULL R/T (ONLY STEAM DRUM) 23 DIMENSION AND VISUAL OF INTERNAL 24 HYDROSTATIC TEST (AT SHOP) NDE ASME SEC I REPORT H SW/R WITHIN TOLERANCE REPORT HYDRO. TEST NO LEAK & DEFORM REPORT 25 PAINTWG PAINTING SPEC. 26 FINAL VISUAL INTERNATIONAL STD. REPORT

3 27 PRE SHIPMENT (, MARKING,QUANTITY, VISUAL CHECK, FINAL DOCUMENT, REVIEW, ) Packing List FINNED TUBES RECEIVING 28 ASME, INTERNATIONAL 29 H SW VISUAL STD. 30 FINNING S H SW HEADERS 31 RECEIVING ASME, 32 VISUAL REPORT H SW 33 HEADER DRILLING REPORT H SW 34 MARKING & CUTTING REPORT H SW 35 FIT UP (HEADER TO TUBE) REPORT H SW 36 WELDING EXAMINATION FINAL VISUAL, WPS/ PQR NDE REPORT H SW INTERNATIONAL STD. REPORT TUBE BUNDLE ASSEMBLY WITH CASING

4 39 40 VERIFY PROPER SPECIFIED PARTS FOR ASS'Y RECEIVING for industry.com ASME, REPORT H R 41 VERIFY LENGTH OF HARPS REPORT H SW 42 FIT UP (TUBE TO HEADER) 43 WELDING INSPECTlON REPORT H SW WPS/PQR, 44 EXAMINATION (MT/PT,RT) NDE ASME SEC. I REPORT H SW 45 VISUAL WITHIN TOLERANCE 46 POST WELD HEAT TREATMENT PWHT REPORT H R 47 HYDROSTATIC TEST (AT SHOP) HYDRO. TEST NO LEAK & DEFORM REPORT 48 CASING FIT UP REPORT H SW 49 CASING WELDING WPS/PQR, REPORT H SW 50 INSULATION REPORT H SW 51 PAINTING (MODULE BOX) PAINTING SPEC VISUAL INSEPCTION (MODU LE BOX) PRE SHIPMENT (, MARKING, FINAL DOCUMENT, REVIEW, ) WITHIN TOLERANCE REPORT LIST

5 RECEIVING VISUAL INTERFACE OPENING DIMENSION for industry.com INLET DUCT, BYPASS STACK & MAIN STACK WITHIN TOLERANCE REPORT H SW REPORT H SW 57 FIT UP REPORT H SW 58 WELDING 59 EXAMINATION (IF ANY) WPS/PQR, NDE REPORT H SW 60 INSULATION REPORT H SW 61 PAINTING PAINTING SPEC VISUAL INSEPCTION PRE SHIPMENT (, MARKING, FINAL DOCUMENT REVIEW AND ) WITHIN TOLERANCE REPORT DIVERTER DAMPER, BLANKING PLATE & SEAL AIR FAN LIST 64 DOCUMENT STATUS WITH APPROVAL STATUS REPORT H R 65 RECEIVING / 66 VISUAL INSPETION WITHIN TOLERANCE REPORT H SW 67 FUNCTIONAL TEST TEST REPORT

6 68 PAINTING PAINTING SPEC VISUAL INSEPCTION PRE SHIPMENT (, MARKING, ) WITHIN TOLERANCE REPORT STEAM VENT SILENCER LIST RECEIVING VISUAL 73 WELDING (IF ANY) 74 EXAMINATION (IF ANY) / REPORT H SW WPS/PQR, NDE REPORT H SW 75 NOISE ABSORPTION TEST REPORT 76 PAINTING PAINTING SPEC VISUAL PRE SHIPMENT (, MARKING, ) REPORT GAS SILENCER LIST 79 RECEIVING / H H

7 80 VISUAL 81 WELDING (IF ANY) 82 EXAMINATION (IF ANY) REPORT H SW WPS/PQR, NDE REPORT H SW 83 PAINTING PAINTING SPEC VISUAL PRE SHIPMENT (, MARKING, ) RECEIVING MARKING, CUTTING & BENDING OF SHELL REPORT / DEAERATOR & STORAGE TANK LIST REPORT H SW 88 VERIFY DIMENSION OF HEAD 89 FIT UP (HEAD TO SHELL) REPORT H SW 90 WELDING, WPS/PQR 91 NOZZLE MARKING BEFORE HOLE OPENING & ASME SEC.I WITHIN TOLERANCE 92 EXAMINATION (IF REQUIRED) NDE ASME SEC VIII REPORT H SW

8 93 DIMENSION & VISUAL for industry.com WITHIN TOLERANCE REPORT H SW 94 POST WELD HEAT TREATMENT (IF REQUIRED) PWHT REPORT H SW/R 95 DIMENSION AND VISUAL OF INTERNAL WITHIN TOLERANCE REPORT H SW 96 HYDRO STATIC TEST (AT SHOP) HYDRO. TEST NO LEAK & DEFORM REPORT 97 PAINTING PAINTING SPEC VISUAL PRE SHIPMENT (, MARKING, WITHIN TOLERANCE REPORT CHEMICAL DOSING AND SAMPLING SYSTEM LIST RECEIVING VISUAL 102 WELDING EXAMINATION (IF REQUIRED) DIMENSION & VISUAL 105 HYDROSTATIC TEST / REPORT H SW, WPS/PQR NDE ASME SEC VIII REPORT H SW WITHIN TOLERANCE REPORT H SW HYDRO. TEST NO LEAKAGE REPORT 106 FUNCTIONAL TEST TEST REPORT 107 PAINTING PAINTING SPEC.

9 VISUAL PRE SHIPMENT (, MARKING, RECEIVING VISUAL for industry.com REPORT / LIST REPORT H SW 112 WELDING, WPS/PQR 113 PAINTING PAINTING SPEC VISUAL PRE SHIPMENT (, MARKING, RECEIVING REPORT ASTM, EXPANSION JOINT PIPING LIST WPS/PQR, 117 FIT UP & WELDING REPORT H SW 118 NDE (MT/ PT, RT) (ONLY SPOOL) NDE REPORT SW 119 VISUAL REPORT H SW

10 120 PAINTING PAINTING SPEC. 121 PRE SHIPMENT (, MARKING, LIST MANUAL VALVES 122 RECEIVING ASTM, 123 NDE (IF REQUIRED) NDE REPORT H SW PRESSURE TEST (HYDRO : SHELL & SEAT, AIR: SEAT) VISUAL ASME B 31.1 NO LEAKAGE REPORT REPORT H SW 126 PAINTING PAINTING SPEC. 127 PRE SHIPMENT (, MARKING, LIST SIB PIPING & PIPING SUPPORT, SPRING SUPPORT,HANGER AND SPECIAL FmING 128 RECEIVING / 129 QC DOSSIER REPORT H R INSULATION (INCLUDED ACC'Y) & LAGGING SHEET 130 RECEIVING ASME,

11 131 QC DOSSIER MAKER's STANDARD REPORT H R ELECTRICAL PANEL 132 WIRING, REPORT H SW 133 VISUAL, REPORT H SW 134 INSULATION RESISTANCE TEST IEC 135 FUNCTION TEST, REPORT 136 PAINTING PAINTING SPEC. 137 PRE SHIPMENT (, MARKING, LIST RECEIVING VISUAL 140 QUANTITY TEST,,, ELECTRICAL BULK WITHIN TOLERANCE REPORT H SW REPORT H SW 141 PAINTING PAINTING SPEC. 142 PRE SHIPMENT (, MARKING, LIST FIELD INSTRUMENTS AND VALVE

12 143 RECEIVING, 144 VISUAL, WITHIN TOLERANCE REPORT H SW 145 FUNCTION TEST 146 LEAK TEST,, REPORT 147 CALIBRATION SPECIFICATION 148 PAINTING PAINTING SPEC. 149 PRE SHIPMENT (, MARKING, LIST RECEIVING VISUAL VERIFY BOLT HOLE SIZE & LOCATION STRUCTURAL STEEL WITHIN TOLERANCE REPORT H SW REPORT H SW 153 WELDING 154 PAINTING PAINTING SPEC.

13 155 PRE SHIPMENT (, MARKING, for industry.com LIST FINAL DOCUMENT REVIEW 156 DOCUMENT REVIEW REPORT H R R 157 RELEASE FOR SHIPMENT REPORT NOTE H R R Abbreviations: H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on his discretion and informs TPI Inspector accordingly. R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc. A: Approval SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting. MOM: Minute of Meeting P.O: Purchase Order