This specification describes the minimum requirements for piping systems for the following service:

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1 SPEC / 1.0 APPLICATION This specification describes the minimum requirements for piping systems for the following service: Instrument Air Design Conditions F Operating Conditions F to 180 F Design, Fabrication, Installation, Approval Requirements ASME B31.1 CSA B51 SPEC SPEC SPEC System Approvals Power Piping Boiler, Pressure Vessel and Pressure Piping Code Piping Classification and Identification Identify and paint the piping system according to the requirements indicated on the project drawings or the scope of work. Piping General Requirements Quality Requirements Piping systems are subject to the approval of TSSA, Boilers and Pressure Vessels Safety Division. 2.0 MATERIALS 2" & Smaller Schedule 80 per ASME B3.10, carbon steel ASTM A53 Gr. B, ERW or seamless OR ASTM A10 Gr. B, T & C ends. Pipe Fittings 2 ½ " through 10" Schedule 40 per ASME B3.10, carbon steel ASTM A53 Gr. B, ERW or seamless or ASTM A10 Gr. B, beveled ends 12" through 1" 0.375" thick wall per ASME B3.10, carbon steel ASTM A53 Gr. B, ERW or seamless OR ASTM A10 Gr. B, beveled ends. 2" & Smaller Class 150 malleable iron per ASME B1.3, ASTM A197, threaded and banded or Class 3000 per ASME 1.11, forged carbon steel, ASTM A105, threaded and banded

2 SPEC / Fittings (cont d) 2 ½ " through 10" Schedule 40 per ASME B 1.9, carbon steel ASTM A234 WPB, butt weld. Threaded and socket weld half couplings, Class 2000 or 3000 per ASME B1.11, forged carbon steel ASTM A105. Branch Connections Thredolet and sockolet, standard and Class 3000 per ASME B1.11 and MSS SP-97, forged carbon steel ASTM A105. Weldolet, Extra strong per ASME B1.11 and MSS SP-97, forged carbon steel ASTM A105. Attachment to run pipe by full penetration welds. For connection type, see Appendix A Branch Connections Class 150 per ASME B1.5, threaded type, raised face, forged carbon steel ASTM A105. Use flanges 2 and below only for connections to flanged equipment. Flanges Threaded Joint Sealant Flanged Joint Gaskets Flange Bolting Welded joints Unions 2 1/2" through 1" Class 150 per ASME B1.5, slip-on or welding neck type, raised face, forged carbon steel ASTM A105. Bore of welding neck flanges to suit pipe ID. Note: Flat faced flanges required when mating to all cast iron components. Use Teflon Tape. Do Not Use Wet Sealants. 1/1" thick ring type - inside bolts, non-asbestos, synthetic fibre, nitrile bonding. Dimensions to ASME B1.21. Gasket dope is not permitted. Blue-Gard, Style 3000 by Garlock Klingersil, Style C-4433 NST by Robco Durlon, Style 8500 by Durabla or equal Alloy steel stud bolt to ASTM A193 GR.B7 full length thread, with 2 heavy series hex nuts to ASTM A194 Gr. 2H with Class 2A fit on bolts and 2B fit on nuts. Dimensions to ASME B1.1, B and ASME B Essential variables in accordance with Vale Engineering Specification SPEC All sizes: WP1 or WP3. Note: Alternative welding process shall be approved by Vale, prior to start of work. Class 150 per ASME B1.39, malleable iron union ASTM A197, brass to brass seats, ground joint, threaded ends to ASME B

3 SPEC / Check Valves Butterfly Valves Ball Valves Instrument Isolation Valves Safety Relief Valves Pressure Reducing Valves Automatic Drain Valves Strainers Class 125, bronze swing check per ASTM B1 or B2, integral seat, composition disc, threaded or union cap, threaded per ASME B ½ " & Above Class 125 ductile iron or cast iron body, wafer style, non-slam check valve, bronze disc, Buna N seat, Inconel X or 31SS spring. 2 ½ " through " Class 125 ductile iron body wafer style butterfly valve, 31 stainless steel shaft and disc, Buna N seat, lever operated, for mounting between 150 lb. ASME flanges, rated 200 PSIG minimum differential in closed position, face to face dimensions in accordance with MSS SP-7. Valves to be lockable 8" & Above Class 125 ductile iron body wafer style butterfly valve, 31 stainless steel shaft and disc, Buna N seat, gear operated, for mounting between 150 lb. ASME flanges rated 150 PSIG minimum differential in closed position, face to face dimensions in accordance with MSS SP-7. Valves to be lockable Notes: 1. Lug style butterfly valves with through tapped holes to be used in dead end service or where line blinds are used for maintenance purposes. 2. Quarter turn valves and over must be equipped with gear operators Class 00 minimum rating, brass body and ball, stainless steel or brass stem, reinforced teflon seats and seals, lockable lever handle threaded ends to ASME B Valves to be lockable. ½ " size ball valves, Class 00 minimum rating, brass body and ball, stainless steel or brass stem, reinforced teflon seats and seals, lockable level handle threaded ends to ASME B Valves to be lockable. Selection by Engineer Selection by Engineer 110 volts, 0 cycle, single phase. Adjustable on/off time. Class 250, malleable iron body Y-Type strainer, screwed cap complete with blow-off connection and plug, 1/32" perforated stainless steel screen, screwed ends to ASME B /2" & Above Class 150, cast steel body Y-Type strainer, bolted cover complete with blowoff connection and plug, 1/32" perforated stainless steel screen, flanged ends to ASME B1.1.

4 SPEC / Filters Selection by Vale Instrumentation Department. 3.0 TESTING Testing must be the requirements of ASME B31.1 and PROC-8300 (hydrostatic testing) or SPEC (pneumatic testing only at the discretion of the Engineer) and specific instructions in the scope of work. Test Pressure Duration Additional Requirements 225 PSIG Per Code none 4.0 EXAMINATION AND INSPECTION Examination and inspection must meet the requirements of ASME B31.1 and specific instructions in the scope of work. 100% visual examination for all sizes and thicknesses is required. 5.0 CLEANING Clean systems in accordance with the following procedure. 1. Following completion of hydrostatic testing, drain the test fluid at a rate of flow sufficient to flush debris or foreign materials from the system. 2. When all liquid has been drained from the line, including all pockets or low points, connect the line to the outlet of the instrument air compressor, with air dryers by-passed, and blow-out the line with instrument air. Vent the discharge at a location where no possibility of hazard to personnel exists. Continue this process until air discharging from the line contains no more moisture than at the compressor discharge. Blow-out the lines in sequence from the largest to the smallest. 3. Disconnect the bypass around the instrument air dryer. Blow instrument air through the line at a rate not greater than the capacity of the air dryer until air discharged from the line has a dew point equal to that at dryer outlet..0 APPENDICES Appendix A: Branch Connections

5 SPEC / 7.0 REVISION AND TRANSITION NOTES Revision notes describe: what was changed, and if applicable, why it was changed, and the plan to implement the change, including whether changes are retroactive. Note: The revision notes are a summary of the changes and may not necessarily be a complete list. A risk code is entered for each revision and if applicable, the revision notes will describe how risk was addressed for the revision. Risk Code A Risk Category This revision is a minor change and/or introduces no risk. B C Risk has been addressed for this revision by the reviewer and approver. Low risk or no new hazards identified. For this revision, a PHR or other risk management tool has been used to address risk and minimize hazards. This risk assessment has been documented and is available through Central Engineering. Rev Revision Notes Risk Code Approved by Reviewed by Issue Date YYYY/MM/DD 1 Specification updated and format and number revised. Previous number Rev AR BL 2012/04/2 2 Approved for use in Thompson Piping system Approval Requirements for MB updated --- AR BL 2012/10/02 3 Reference to SPEC corrected in Reference document section - No technical changes --- AD 2012/11/23 BL 2012/11/23 4 Section 2: Changed Pressure Rating to Design Conditions, added temperature range to design and operating conditions. Section 3: Added table, added SPEC and PROC-8300 reference. Removed duplicate content that is the SPEC or PROC. Section 8: Added some reference codes and/or standards that were omitted Changes are applicable to new installations or modifications to existing systems from this date forward --- M.Fogarty M.Fogarty 201/05/18 5 Ball & Check valve material options added --- M.Fogarty M.Fogarty 201/07/2 Class 3000 fittings replace Class 2000 fittings due to limited availability. SPEC format updated A M.Fogarty A.Delost

6 SPEC-3501 / APPENDIX A: BRANCH CONNECTIONS Inches B R A N C H / / Inches /4 1/2 1 = Equal Tee 2 = Reducing Tee or Straight Tee with Reducer 3 = Half Coupling (Threaded or socket weld) 4 = Thredolet, Sockolet 5 = Weldolet

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