Note: Do not bury sulphur dioxide lines Use stainless steel pipe and fittings only where specified on project drawings.
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1 1/7 1.0 APPLICATION This specification describes the minimum requirements for piping systems for the following service: Liquid and High Pressure Gaseous Dry Sulphur Dioxide (Less than 100 ppm of water) Design Condition F to 225 F Operating Conditions F to 150 F Design, Fabrication, Installation, Approval Requirements ASME Pressure Piping Category "M" Fluid Service, Chemical Plant and ASME B31.3 Petroleum Refinery Piping Piping Classification and Identification Identify and paint the piping system according to the requirements indicated SPEC on the project drawings or the scope of work. Do Not Paint stainless steel components. SPEC Piping General Requirements SPEC System Approvals Quality Requirements Piping systems are subject to the approval of TSSA, Boilers and Pressure Vessels Safety Division. Note: Do not bury sulphur dioxide lines Use stainless steel pipe and fittings only where specified on project drawings. 2.0 MATERIALS Schedule 0 carbon steel ASTM A333 Gr. 6, seamless bevelled ends Pipe or Schedule 0S stainless steel ASTM A312 Gr. TP316L, seamless bevelled ends. Schedule 0 carbon steel ASTM A20 Gr. WPL6, butt weld to ASME B16.9. Fittings or Schedule 0S stainless steel ASTM A03 Gr. WP-S 316L seamless, butt weld to ASME B16.9
2 2/7 Fittings (cont d) Branch Connections Butt weld elbows - Long Radius R = 1 1/2 x dia. unless otherwise noted. Carbon Steel Piping Use forged carbon steel ASTM A350 LF2 socket weld half couplings, or forged carbon steel ASTM A350 LF2 Schedule 80 weldolets. Stainless Steel Piping Use forged stainless steel ASTM A182 Gr. F316L socket weld half couplings, or forged stainless steel ASTM A182 Gr. F316L Schedule 80 weldolets. Attachment to run pipe by full penetration welds. For connection type, see Appendix A Branch Connections Class 300 raised face welding neck forged carbon steel ASTM A350 LF2, ASME B16.5. Bore of welding neck flanges to suit pipe I.D. Use flanges 1½ " and smaller only for connections to flanged equipment. or Flanges Flanged Joint Gaskets Flange Bolting Class 300 raised face welding neck forged stainless steel ASTM A182 Gr. F316L, ASME B16.5. Bore of welding neck flanges to suit pipe I.D. Use flanges 1 1/2" and below only for connections to flanged equipment Note: 1. Use flanges with concentric grooved face. 2. Flat faced flanges required at cast iron equipment flanges 1/16" thick ring type, inside bolts, non asbestos. Synthetic fibre with Hypalon binder or a modified teflon gasket. Dimensions to ASME B Sealability to be 0.22 ml/hr. or better in accordance with ASTM F37. Gasket dope is not permitted. Klinger SIL C-8200 distributed through Robco Inc. Gylon style 350 (Blue) by Garlock Gylon style 3500 (Fawn) by Garlock. Carbon Steel Piping Alloy steel bolts ASTM A193 Gr. B7M UNC threads with heavy series hex nuts, ASTM A19 Gr. 2H, with Class 2A fit on bolts and Class 2B fit on nuts. Dimensions to ASME B18.2.1, and B Stainless Steel Piping Stainless steel bolts ASTM A193 Gr. B8M threaded full length with heavy series hex nuts, ASTM A19 Gr. 8MA with class 2A fit on bolts and 2B fit on nuts. Dimensions to ASME B18.2.1, and B
3 3/7 Welded Joints Unions Essential variables to be in accordance with Vale Engineering Specification SPEC For Carbon steel: WP1 or WP3 For Stainless steel, WP or WP6 Use Flanges Do not use unions for this system 2" & smaller Class 300, forged stainless steel body and bonnet, ASTM A182 Gr. F316, 316 stainless steel stem and trim 321 stainless steel bellows. Flanged ends to ASME B16.5. Valves to be lockable. Newman Hattersley #S 505/29/300 lb. Velan #F00-107T-13MX Globe Valves 3" & larger Class 300 cast stainless steel body, bonnet, disc, and body seat ring, ASTM A351 Gr. CF8M, 316 stainless steel stem and trim, 321 stainless steel bellows, hard faced disc and seats. Flanged ends to ASME B16.5. Valves to be lockable. Newman Hattersley #S 792/29/300 lb. Velan #F00-107T-13MX 1½ " & smaller Class 300, forged stainless steel body and bolted cover, ASTM A182 Gr. F316, or piston type, 316 stainless steel trim, 316 stainless steel strain hardened stem, CF8M disc, integral stellite seat, Inconel spring. Flanged ends to ASME B16.5. Check Valves Velan #F00-103B-13MX 2" to 8" Class 300, cast stainless steel, ASTM A351 Gr. CF8M, piston type, 316 stainless steel trim with hardened integral seat, Inconel spring. Flanged ends to ASME B16.5 Durabla PDC (gas service) Durabla Excalibur (liquid service) Ball Valves Ball Valves (cont d) 1½ " & Smaller Class 300 cast stainless steel ball valve, ASTM A351 Gr. CF8M body, 316 stainless steel ball and stem, teflon seat and seals, oval handle preferred, or wrench operated complete with wrench, standard port. Flanged ends to ASME B16.5. Valves to be lockable.
4 /7 Watts SF ½ " to sleeves with fully retained top, bottom and around ports, quarter turn operation, oval handle preferred or wrench operated, complete with wrench. Flanged ends to ASME B16.5. Valves to be lockable. Plug Valves 2 Way Tufline #0367 Above " sleeves with fully retained top, bottom and around ports, quarter turn operation with enclosed gear operators complete with operating handles. Flanged ends to ASME B16.5. Valves to be lockable. Tufline #0367EG ½ " to " sleeves with fully retained top, bottom and around ports, bottom entry, 90 deg. or 180 deg. operation, oval handle preferred or wrench operated, complete with wrench. Flanged ends to ASME B16.5. Port arrangement to suit piping. Valves to be lockable. Plug Valves 3 Way Instrument Isolation Valves Safety Relief Valves Pressure Gauges Tufline #0337 Above " sleeves with fully retained top, bottom and around ports, bottom entry, 90 deg. or 180 deg. turn operation with enclosed gear operators complete with operating handles. Flanged ends to ASME B16.5. Valves to be lockable. Tufline #0337EG ½ " Ball Valve - Class 300 cast stainless steel ball valve, ASTM A351 Gr. CF8M body, 316 stainless steel ball and stem, teflon seat and seals, oval handle preferred, or wrench operated complete with wrench, standard port. Flanged ends to ASME B16.5 Valves to be lockable. Watts SF-2500 Selection by Engineer Selection by Engineer Pressure gauge assembly to have 316 stainless steel wetted parts, Bourdon tube element, 1/2" NPT process connections. Range to suit application
5 5/7 3.0 TESTING Testing must meet the requirements of ASME B31.3, Cat. M, and PROC (hydrostatic testing) or SPEC-3508 (pneumatic testing only at the discretion of the Engineer) and specific instructions in the scope of work. Test Pressure Duration Additional Requirements Hydrostatic Testing 50 PSIG hrs Use water as a test medium and dry the piping system using instrument air to -0 F dew point after test is completed ** Pneumatic Testing 330 PSIG Per code For minor repairs only **For minor repairs only, a pneumatic pressure test may be used in lieu of a hydrostatic pressure test. Subject the system to the sensitive leak test described in ASME B31.3 using nitrogen as the test medium. Test at 75 PSIG..0 EXAMINATION AND INSPECTION Perform nondestructive examinations in accordance with ASME B31.3, Cat. M, and the following: % visual examination of all types of materials, welded joints, bolted assemblies etc. to ensure the piping system complies with the specifications and is free from defects % random examination of each welder's work using radiography or ultrasonic. 5.0 SAFETY NOTE Vent to process vents when purging or venting S0 2 lines. 6.0 APPENDICES Appendix A: Branch Connections
6 6/7 7.0 REVISION AND TRANSITION NOTES Revision notes describe: what was changed, and if applicable, why it was changed, and the plan to implement the change, including whether changes are retroactive. Note: The revision notes are a summary of the changes and may not necessarily be a complete list. A risk code is entered for each revision and if applicable, the revision notes will describe how risk was addressed for the revision. Risk Code A Risk Category This revision is a minor change and/or introduces no risk. B C Risk has been addressed for this revision by the reviewer and approver. Low risk or no new hazards identified. For this revision, a PHR or other risk management tool has been used to address risk and minimize hazards. This risk assessment has been documented and is available through Central Engineering. Rev Revision Notes Risk Code Approved by Reviewed by Issue Date YYYY/MM/DD Document format and number changed due to Vale engineering Document Program changes in Previous Standard number was Rev 3. Approved for use in Thompson. Piping system approval requirements updated for Manitoba Reference to SPEC corrected in Reference document section. No technical changes 2016 Review - Reformated Regional approvals removed minor technical changes BL AR 2012/0/ BL AR 2012/10/ BL AD 2012/11/23 A M.Fogarty B.Morris 2016/10/31
7 7/7 APPENDIX A: BRANCH CONNECTIONS Inches B R A N C H / / Inches / 1/2 Header 1 = Equal Tee 2 = Reducing Tee = Socket weld half coupling 6 = 90 Stub in Note: When reducing tees are not available use straight tees with concentric reducers.
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