240 Owner s Manual & Parts Book

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1 0 Owner s Manual & Parts Book Purchase Date Serial Number Model Number Tractor Model Dealer PN: Serial #:083-88, 0, Date --0

2 Contents Description Page To The Owner, Maintenance Safety Precautions & Torque Specifications 3 Skid Shoe and Tilt Plate Adjustment Angle / Tilt Function Abbreviation Key Relief Valve Instructions NANT Blade Assy HANT Blade Assy HAHT Blade Assy 7-8 Hydraulic Angle - No Tilt System 9 Hydraulic Angle - Hydraulic Tilt System -11 Lift System 1- Quick Attach System 1 Hydraulic Tilt Hose Routing 1 Hydraulic Angle Hose Routing 1- Tractor Side Hydraulics End Extensions & End Plates 0 Hydraulic Schematic 1 Notes -3 Contact Us, Improvements, & Warranty To The Owner This manual contains information concerning the operation, adjustment, and maintenance of the 0 blade assembly. You have purchased dependable, long lasting equipment, but only by proper care and operation can you expect to receive the performance and long service built into our products. Please have all operators read this manual carefully and keep the manual available for ready reference. If you have any questions or concerns, contact Grouser Products. Torque Specifications All bolts should be tightened to the specifications that are stated. If specifications are not stated, follow torque charts below. Torque - Dry (ft lbs) SAE Grade SAE Grade 8 Size UNC UNF UNC UNF / Torque - Dry (ft-lbs) 3/ Size Grade.9 7/ M18 x.0 8 1/ M0 x /1 1 0 M x.0 7 /8 0 0 M x / /

3 Safety Precautions A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before operating this equipment. In addition to these precautions, please follow all safety and operational instructions of your tractor manufacturer. The Dozer: 1. The 0 Dozer should be operated only by those who are responsible and instructed to do so.. Read the owner s manual carefully before using this equipment. Lack of operating knowledge can lead to accidents. 3. Keep the dozer maintained in reliable and satisfactory condition to ensure your safety.. Make sure the area is clear of people before moving any equipment.. Do not modify or permit anyone else to modify or alter the equipment and its components without first consulting Grouser Products. Servicing the Dozer: 1. Read and follow all safety instructions provided by the tractor manufacturer.. Always use proper personal safety gear when performing maintenance on equipment. 3. Before servicing, relieve hydraulic pressure, stop engine and fully engage parking brake.. Escaping hydraulic fluid under pressure can penetrate skin causing serious injury. If fluid is injected into skin, obtain medical attention immediately. DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Stop the engine and relieve pressure before connecting or disconnecting lines. Tighten all connections before starting the engine or pressurizing lines. Storing the Dozer: 1. Thoroughly clean the inside and outside of the dozer before storage. Use paint where necessary to prevent rust.. Check the dozer for worn or damaged parts. Install new parts as required. 3. Lubricate all pins and joints. Maintenance Due to the harsh environment many of our equipment operates in, the following tasks should be performed every hours or less. Inspect all equipment before operation for existing or potential damages. Lubricate all joints with high quality grease. Inspect and tighten all bolts to torque specifications on page. Check replaceable cutting edge for wear ensuring there is enough material to prevent permanent damage to the blade. Make sure all non-rotating pins are secured properly. Check hydraulic cylinders and hoses for damage or leaks. For replacement parts, see hydraulic pages for your specific system. Check skid shoes for wear and replace if necessary. For adjustment, see page. Inspect all tilt-ways for aggressive wear. See page for tilt plate adjustment. Angle / Tilt Function Abbreviation Key HAHT Hydraulic Angle - Hydraulic Tilt -Way HANT Hydraulic Angle - No Tilt -Way NANT No Angle - No Tilt -Way 3

4 Skid Shoe and Tilt Plate Adjustment Skid Shoe Adjustment: 1. Remove the handle from the ratchet keeper by pulling the hitch clip pin and insert into the handle on the ratchet jack.. Loosen the locking nut on the ratchet jack. 3. Hold the body of the ratchet jack and rotate the ratchet jack handle to raise or lower the skid shoes.. If the skid shoe is not moving in the proper direction, move the forward/reverse lever on the handle (see Figure ). Rotate the ratchet jack handle again to move the skid shoe in the direction needed.. After skid shoe is adjusted, rotate the ratchet jack handle until it rests up against the ratchet keeper. Return the removable handle to the ratchet keeper ensuring that the ratchet jack handle is captured by the removable handle and the ratchet keeper. Secure the handle to the ratchet keeper with a hitch clip pin.. Tighten the locking nut against the ratchet jack body to keep it from moving. 7. When skid shoes are worn, replace with new skid shoes. Skid Shoe Lever Figure 1 Handle Removable Handle Tilt Plate Adjustment: 1. Remove bolts and tilt plates. Handle Note: Don t remove all of the bolts at the same time.. Add or remove washers as needed to adjust tilt-way clearance to have 1/1-1/8 of clearance. 3. Once the tilt-way clearance is set, tighten bolts to 0 ft-lbs. Figure Relief Valve Instructions Set the safety relief valve at a higher pressure than tractor: To increase the pressure of the relief valve, install a 0-,000 psi pressure gauge into the base end of right angle cylinder (see page 1). Loosen the jam nut on the safety valve and tighten the Allen screw 1/ turn. Next, extend the right side cylinder out until the safety valve activates, while the safety valve is in function, record the pressure reading on the gauge. Continue to tighten the Allen screw in 1/ turn increments and record the pressure until a high enough relief setting is obtained. Do not exceed the 3,000-psi operating pressure of the cylinders. Tighten the jam nut and remove the gauge. Follow the same steps for the left side cylinder. Automatic lever release: In certain newer model tractors, the hydraulic control lever will automatically release and instantly stop oil flow once the end of the stroke is reached. CAUTION: Do not bypass the safety relief valve and plumb each cylinder to separate valves on the tractor. Please contact Grouser Products with any questions by: Phone or ; Fax

5 19 NANT Blade Assembly * Parts Not Shown Item #A for Custom Name Plate and Item #B for AG Series Name Plate Blade Length Item No. Part No. Description Qty. Qty. Qty. Qty Blade Stand Arm 1-80-XX 0 -Way Blade XX x 3 Hex Bolt Gr NC - Short Thread - YZ x Hex Bolt Gr 8 NC 1-3/8 x 1 Carriage Bolt Gr NC /8 x 1-3/ Plow Bolt Gr NC * R Ratchet Keeper - Right L Ratchet Keeper - Left Ag 0 Decal Grouser Vertical Decal 18 11* 7-90 Grouser Serial Tag /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge Ratchet Jack Ratchet Jack - Handle Bent Claw Pin with Clip Pin Hitch Clip Pin x.7 Pin (S719000) /1 x 1-1/ Cotter Pin 19A Custom Name Plate B AG Series Name Plate Round Mushroom Skid Shoe Skid Shoe Mount - Mushroom Hex Top Lock Nut Gr 8 NC - YZ Hex Center Lock Nut 70-0 /8 Hex Top Lock Nut Gr NC /8 Flange Nut

6 HANT Blade Assembly Item No Blade Length Part No. Description Qty. Qty. Qty. Qty XX 0 -Way Blade XX (3.0) / x 3-1/ Hex Bolt Gr 8 NC x 3 Hex Bolt Gr NC - Short Thread x -1/ Hex Bolt Gr 8 NC /8 x 1 Carriage Bolt Gr NC /8 x 1-3/ Plow Bolt Gr NC * R Ratchet Keeper - Right L Ratchet Keeper - Left Ag 0 Decal Grouser Vertical Decal 11* 7-90 Grouser Serial Tag Item No. * Parts Not Shown Item #A for Custom Name Plate and Item #B for AG Series Name Plate Blade Length Part No. Description Qty. Qty. Qty. Qty /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge Ratchet Jack Ratchet Jack - Handle Cylinder Pin ( ) Hitch Clip Pin x.7 Pin (S719000) /1 x 1-1/ Cotter Pin 19A Custom Name Plate B AG Series Name Plate Round Mushroom Skid Shoe Skid Shoe Mount - Mushroom Flat Washer Heavy Duty Gr 8 (USS) Grease Zerk 1/8 NPT Straight Grease Zerk 1/8 NPT Hex Top Lock Nut Gr 8 NC - YZ / Hex Center Lock Nut /8 Hex Top Lock Nut Gr NC /8 Flange Nut

7 1 18 HAHT Blade Assembly Item No Blade Length Part No. Description Qty. Qty. Qty XX 0 -Way Blade XX x 3 Hex Bolt Gr NC - Short Thread - YZ x 3 Hex Bolt Gr 8 NC /8 x 1 Carriage Bolt Gr NC /8 x 1-3/ Plow Bolt Gr NC * R Ratchet Keeper - Right L Ratchet Keeper - Left x1 Spring Bushing Ag 0 Decal Grouser Vertical Decal 11* 7-90 Grouser Serial Tag * Parts Not Shown Item #A for Custom Name Plate and Item #B for AG Series Name Plate Item No. Blade Length Part No. Description Qty. Qty. Qty /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge /8 x Double Bevel Cutting Edge Ratchet Jack Ratchet Jack - Handle Hitch Clip Pin x.7 Pin (S719000) /1 x 1-1/ Cotter Pin 18A Custom Name Plate B AG Series Name Plate Backdrag Brace Plate Round Mushroom Skid Shoe Skid Shoe Mount - Mushroom - 0 Tilt Plate Flat Washer Hex Top Lock Nut Gr 8 NC - YZ 70-0 /8 Hex Top Lock Nut Gr NC /8 Flange Nut

8 HAHT Blade Assembly * Parts Not Shown Item #A for Custom Name Plate and Item #B for AG Series Name Plate 1 1 Item No. Qty. Part No. Description Way Blade x 3 Hex Bolt Gr 8 NC /8 x 1 Carriage Bolt Gr NC / x Carriage Bolt Gr NC /8 x 1-3/ Plow Bolt Gr NC x1 Spring Bushing Ag 0 Decal Grouser Vertical Decal 9* Grouser Serial Tag /8 x Double Bevel Cutting Edge 11A Custom Name Plate 11B AG Series Name Plate Backdrag Brace Plate Skid Shoe 1-0 Tilt Plate / Flat Washer Flat Washer / Hex Center Lock Nut Gr NC /8 Hex Top Lock Nut Gr NC /8 Flange Nut

9 8 Hydraulic Angle - No Tilt Item No. Qty. Part No. Description / x 3-1/ Hex Bolt Gr NC x Hex Bolt Gr 8 NC x 1 Cylinder Tube Ends (.0 ) (8378) Angle Frame (.0 ) Cylinder Pin ( ) Angle Pin OD x 1.0 ID Washer Grease Zerk 1/8 NPT Straight / Hex Center Lock Nut NC NOTE: When ordering cylinder seal kits, the part number on the cylinder is needed. The number is stamped on the base end of the cylinder opposite of the hydraulic ports. No. On Cylinder Part No. Description Monarch Seal Kit x 1 (9) Nitrided Rod 9

10 Hydraulic Angle - Hydraulic Tilt Item No. Qty. Part No. Description / X 1-1/ Hex Bolt Gr NC 1-0 1/ x 3-1/ Hex Bolt Gr NC x Hex Bolt Gr 8 NC 1-3C1 3/8 x 3/ Flanged Bolt 1-77 NR Pin Spacer Clevis End x1 Spring Bushing x 8 Cylinder w/ Cast Clevis Ends (7) x 1 Cylinder Tube Ends (.0 ) (8378) Angle Frame (.0 ) Tilt Frame (.0 ) Clevis Bolt in Pin Cylinder Pin ( ) Angle Pin OD x 1.0 ID Washer / Fender Washer Grease Zerk 1/8 NPT Straight Grease Zerk 1/8 NPT / Hex Center Lock Nut NC NOTE: When ordering cylinder seal kits, the part number on the cylinder is needed. The number is stamped on the base end of the cylinder opposite of the hydraulic ports. No. On Cylinder Part No. Description Monarch Seal Kit x 1 (9) Nitrided Rod Seal Kit x 8 (7) Nitrided Rod, Clevis Ends

11 Hydraulic Angle - Hydraulic Tilt

12 Lift System Hoses Not Drawn To Scale 1

13 Lift System Item No. Qty. Part No. Description FH-0 Lower Arm FH-0 Top Arm * Parts Not Shown See Page 1 for hydraulic schematics /1 x 1-1/ Hex Bolt Gr NC / x 1-1/ Hex Bolt Gr NC 1-0 1/ x 3-1/ Hex Bolt Gr 8 NC -33 Tappet Quick Coupler Male - Poppet Style 7* -37 Pioneer Dust Cap Lift (Orange) x 1 Cylinder Tube Ends (.0 ) (8378) JIC Union (03-8-8) Straight Thread Elbow 90 JIC x O-Ring (801-8-) Cylinder Saddle (ZR18) Hose Clamp Manual Canister Formed Steel Line x 1/ -8JIC/-8JIC Hose W/ 3 Cordura Upper Pin Lower Pin Cylinder Pin (.0 ) Quick Attach (.0 ) NOTE: When ordering cylinder seal kits, the part number on the cylinder is needed. The number is stamped on the base end of the cylinder opposite of the hydraulic ports. No. On Cylinder Part No. Description Monarch Seal Kit x 1 (9) Nitrided Rod /1 Flat Washer / Fender Washer Grease Zerk 1/8 NPT Straight /1 Nyloc Nut / Hex Center Lock Nut NC

14 Quick Attach System Item No. Qty. Part No. Description Pin Pulling Handle Weld 1-3/8 x 3/ Flange Button Socket Bolt / x -3/ Hex Bolt Gr NC 1-3/8 x 1-1/ Carriage Bolt X 3 Hex Bolt Gr NC ID x.03 OD Spacer Pin Pulling Latch Spring Pin Puller Latch Handle Cover Pin Pulling Pin Quick Attach (.0 ) /8 Flat Washer /8 Fender Washer (1. OD) ID x.87 OD Nylon Washer / Hex Center Lock Nut NC / Nyloc Hex Nut Gr NC /8 Nyloc Hex Nut Gr NC R Link Weld - Right L Link Weld - Left 1

15 Hydraulic Tilt Hose Routing 9 See Pages for the remaining hydraulics and hydraulic connections. See Page 1 for hydraulic schematics. Item No. Qty. Part No. Description /" x 1-1/" Hex Bolt Gr NC /1 x -1/ Hex Bolt Gr NC P-0 Hose Clamp Twin Cover Plate -33 Tappet Quick Coupler - Male * -33 Pioneer Dust Cap Tilt (Green) x 8 Cylinder W/ Cast Clevis Ends Straight Thread Elbow 90 JIC x O-Ring ( ) Straight Thread Elbow 90 JIC x O-Ring (801-8-) Hoses Not Drawn To Scale NOTE: When ordering cylinder seal kits, the part number on the cylinder is needed. The number is stamped on the base end of the cylinder opposite of the hydraulic ports. No. On Cylinder Part No. Description Seal Kit x 8 (7) Nitrided Rod, Clevis Ends Spring, Hose Support x 3/8-8 JIC/-8 JIC Hose w/ Cordura (M) x 3/8-8 JIC/-8 JIC Hose w/ Cordura (M) /1 Fender Washer / Fender Washer /1 Hex Nut NC 1

16 Hydraulic Angle Hose Routing Hoses Not Drawn To Scale

17 7 1 1 Hydraulic Angle Hose Routing 1 NOTE: When ordering cylinder seal kits, the part number on the cylinder is needed. The number is stamped on the base end of the cylinder opposite of the hydraulic ports. No. On Cylinder Part No. Description Monarch Seal Kit x 1 (9) Nitrided Rod * Parts Not Shown See Pages for the remaining hydraulics and hydraulic connections. See Page 1 for hydraulic schematics. Item No. Qty. Part No. Description /1 x -1/ Hex Bolt Gr NC -33 Tappet Quick Coupler - Male 3* -3 Pioneer Dust Cap Angle (Red) -378 x 1 Cylinder W/ Tube Ends (.0 ) JIC Union (03-8-) Straight JIC x O-Ring (00-8-8) Straight Thread Elbow 90 JIC x O-Ring (801-8-) Run Tee JIC x O-Ring ( ) Swivel Nut Elbow 90 JIC (00-8-8) Cylinder Saddle Hose Clamp (SAE 9) Formed Steel Line 3-3 x 3/8-8 JIC/-8 JIC Hose w/ Cordura (M) x 3/8-8 JIC/-8 JIC Hose w/ Cordura (M) x 3/8-8 JIC/-8 JIC Hose w/ Cordura (M) Relief Valve

18 HAHT - Tractor Side Hydraulics Hoses Not Drawn To Scale Mounts Can Vary Some parts hidden for clarity See Page 1 for hydraulic schematics. Item No. Qty. Part No. Description 1 1-3C1 3/8 x 3/ Flanged Bolt /1 x 1-3/ Hex Bolt Gr NC P-087 Hose Clamp (TS-CLH-03-P-087) Twin Cover Plate (TS-TCP-03-Z) Twin Stacking Bolt (TS-STB-03-Y-H) Twin Safety Plate (TS-SAF-0-Y) Tappet Quick Coupler - Female 8-33 Tappet Quick Coupler - Male 9* -33 Pioneer Dust Cap Tilt (Green) * -3 Pioneer Dust Plug Tilt (Green) 11* -3 Pioneer Dust Cap Angle (Red) 1* -3 Pioneer Dust Plug Angle (Red) Straight Thread Elbow 90 JIC x O-Ring (801-8-) (3.3 ) x 3/8-8JIC/-8JIC Hose w/1 Cordura & Collar (3.3 ) x 3/8-8JIC/-8JIC Hose w/18. Cordura & Collar 1-3 Remale Coupler Retainer 1-13 Female Coupler Mount /8 Flange Hex Nut / Hex Center Lock Nut 18 Right Angle Extend & Left Angle Retract Right Angle Retract & Left Angle Extend Tilt Rod (Tilt Cylinder Retract) Tilt Base (Tilt Cylinder Extend)

19 9 3 Mounts Can Vary HANT - Tractor Side Hydraulics 9 1 Item No. Qty. Part No. Description 1 1-3C1 3/8 x 3/ Flanged Bolt /1 x 1-3/ Hex Bolt Gr NC P-087 Hose Clamp (TS-CLH-03-P-087) Twin Cover Plate (TS-TCP-03-Z) -331 Tappet Quick Coupler - Female -33 Tappet Quick Coupler - Male 7* -3 Pioneer Dust Cap Angle (Red) 8* -3 Pioneer Dust Plug Angle (Red) Some parts hidden for clarity See Page 1 for hydraulic schematics Right Angle Extend & Left Angle Retract Right Angle Retract & Left Angle Extend Straight Thread Elbow 90 JIC x O-Ring (801-8-) (3.3 ) x 3/8-8JIC/-8JIC Hose w/1 Cordura & Collar Remale Coupler Retainer Female Coupler Mount Round Tube Spacer (3/ ) /8 Flange Hex Nut / Hex Center Lock Nut 19

20 Box End Plates Box End 1 Plates K Item No. Qty. Part No. Description / x -1/ Hex Bolt Gr NC / Bent End Plates (Std Straight) / Hex Center Lock Nut Gr NC Top Ext. for Box End Plates K (Optional) Item No. Qty. Part No. Description / x 1 Carriage Bolt Gr NC / x 1-1/ Carriage Bolt Gr NC L 0 - Top Ext for Box End Plates - Left 1 7* R 0 - Top Ext for Box End Plates - Right / Flat Washer / Hex Center Lock Nut Gr NC U - End Plates Box End Plates (U-End) K Item No. Qty. Part No. Description L 0 - U d End Plate Brace - Left 1 9 * R 0 - U d End Plate Brace - Right /8 X 1/ Hex Bolt Gr NC / x -1/ Hex Bolt Gr NC / X Hex Bolt Gr 8 NC / Box End Plates (U-End) 7-18 Lift Hook Washer /8 Flat Washer Grade 8 (USS) / Hex Nut Gr 8 NC / Hex Center Lock Nut Gr NC /8 Hex Top Lock Nut Gr NC Top Ext. for U d End Plates K (Optional) Item No. Qty. Part No. Description / x 1 Carriage Bolt Gr NC / x 1-1/ Carriage Bolt Gr NC L 0 - Top Ext for U d End Plates - Left 1* R 0 - Top Ext for U d End Plates - Right / Flat Washer / Hex Center Lock Nut Gr NC

21 Only Left Side Shown End Extension Length 1 Item No. Part No. Description Qty. Qty L 1 End Extension - Left 1 - * 1--1-R 1 End Extension - Right 1-3* 1---L End Extension - Left - 1 * 1---R End Extension - Right / x Hex Bolt Gr NC 1-1 /8 x 1-3/ Plow Bolt Gr NC /8 x Double Bevel Cutting Edge - 8* /8 x Double Bevel Cutting Edge / Hex Center Lock Nut Gr NC 70-0 /8 Hex Top Lock Nut Gr NC L 0 1 End Extension Top Extension - Left 1-1* R 0 1 End Extension Top Extension - Right 1 - * L 0 End Extension Top Extension - Left - 1 1* R 0 End Extension Top Extension - Right / x 1 Carriage Bolt Gr NC / Flat Washer / Hex Center Lock Nut Gr NC 1 Item #11- are optional. * Parts Not Shown End Extensions 1 1

22

23 3

24

25 Tilt Cylinder Hydraulic Schematic Angle Cylinder Left A C Valve B D Tilt Quick Connects Green Cap Green Cap Orange Cap Orange Cap Green Plug Green Cap Green Plug Green Cap Lift Cylinder Angle Quick Connects Red Plug Red Cap Red Plug Red Cap Angle Cylinder Right Tilt to Left Tilt to Right Lift Down Lift Up Female Quick Connects At Rear Of Tractor Red Cap Right Angle Retract Red Cap Right Angle Extend

26 Notes Page Left Blank Intentionally

27 Notes Page Left Blank Intentionally 7

28 Contact Us As always, if you have any questions about your 0 Dozer or other products made by Grouser, feel free to contact us. Grouser Products 7 nd Ave NW - West Fargo, ND 8078 Phone: Fax: grouser@grouser.com Website: Improvements Grouser Products Inc. is continually striving to improve its products. We reserve the right to change prices, specification, or equipment at any time without notice. We also reserve the right to make improvements or changes when it becomes practical and possible to do so without incurring any obligation to make changes or additions to the equipment sold previously. Warranty Grouser Products warrants to the original purchaser of each item that the product be free from defects in material and workmanship under normal use and service for a period of one year. If such equipment is found to be defective within one year, it is the obligation of Grouser Products under this warranty to repair or replace (exclusive of the cost of labor and transportation), any equipment or parts, in the judgment of Grouser Products to be defective in material or workmanship. All equipment or parts claimed to be defective in material or workmanship must be made available for inspection at the place of business of a dealer authorized to handle the equipment covered by this warranty, or, upon request by Grouser Products, shipped to the Grouser Products factory in West Fargo, North Dakota. Grouser Products shall have no obligation to bear the cost of labor or transportation in connection with replacement or repair of any such defective parts in the setup process. This warranty covers only defects in material and workmanship. It does not cover depreciation or damage caused by normal wear, accident, improper assembly, improper adjustments, improper maintenance including lack of proper lubrication, or improper use. Therefore, Grouser Products liability under this warranty shall not be effective or actionable unless the equipment is assembled, maintained and operated in accordance with the operating instructions accompanying the equipment. Grouser Products shall have no liability if the equipment has been altered or reworked without the written authorization of Grouser Products. Grouser Products parts, which are furnished under this warranty and properly installed, shall be warranted to the same extent as the original parts under this warranty if, and only if, such parts are found to be defective within the original warranty period covering the original equipment. 8

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