Precast Products Manual

Transcription

1 Prcast Products Manual RPI-LOK onnction Plat Systm* Th Madow urk onnction Plat Systm liminats many fild wlding oprations with its uniqu and thoughtful dsign. ach Systm connction has thr basic parts: an mbd plat, a void formr and th baring angl. Many sizs ar availabl to mt most rquirmnts and spcial sizs and/or configurations ar availabl on spcial ordr. ll connctions ar in conformanc to rcommndations st forth in th Prcast oncrt Institut (PI) sign Handbook, th dition

2 Prcast Products Manual RPI-LOK onnction Plat Systm What is? is a systm that crats a stl projction in a structural wall, which acts as shlf abl to carry a suprincumbnt wight such as a oubl T. aring ngl, oncrt Rplicatd aring orbl or Stl orbl lock onto th fac of an mbd plat which has studs cast into th structural wall. This systm is widly usd to liminat th convntional concrt cast corbl mthod. How It Works: Th studs on th back of th mbd Plat ar cast into th structural wall at th Prcast plant, with th facplat flush to th outr wall fac. Onc th prcast structur is on sit, th void formrs attachd to th fac of th mbd Plat that crat rcsss, ar rmovd by th rctor to rval kyhols. Th aring ngl, oncrt Rplicatd aring orbl or Stl orbl s intrlocking studs ar thn droppd into th kyhols of th mbddd Plat, scurly locking thm in plac without rquiring a wld. Slction of a aring ngl, oncrt Rplicatd aring orbl s or Stl orbl is basd upon load rquirmnts, fir rating and asctic finish rquird for th projct. Why is it bttr than th traditional concrt corbl? Savs tim and mony: Rducs th risk of accidnts onsit by not having to position and plac th havy concrt prcast corbls in th prcast procss of producing a shar wall orming and casting corbls in a shar wall is both tim consuming and rquirs additional matrials costs. This is liminatd by using th mbd plat at th Prcast plant and thn hanging th aring ngl or aring orbl onsit during rction liminats th nd for onsit wlding and wld inspctions as th connction to th fac plat and angl ar scurd by intrlocking studs, hld in plac by gravity, Improvs asthtics: Lss obtrusiv than a largr concrt corbl to b mor compact Offrs an urban industrial look to th structur if th stl of th aring ngl or aring orbl if lft xposd Th stl aring ngl can b covrd with a concrt colord plastic covr (Rapid Lok ovr) to blnd into th structur. oth th oncrt Rplicatd aring orbl and Stl orbl can b ncasd in concrt to rcrat th finish of a traditional concrt corbl. How to dsign th Rapid Lok into a projct Idntify th load of th Supr incumbnt wight (T) th corbl must hold Slct ithr th aring ngl or orbl systm basd on hours of fir rating rquird Slct ithr th aring ngl or orbl systm basd on asthtics (xposd vrss ncasd 102

3 Prcast Products Manual RPI-LOK onnction Plat Systm Primary ssmbly omponnts: mbd Plat Slction of th mbd plat siz and configuration is dtrmind by th slction of ithr aring ngl, oncrt Rplicatd aring orbl or Stl orbl. Manufacturd from STM 3 stl, it is a durabl long-trm solution ovr using a concrt corbl vailabl in various siz configurations to provid a prformanc rang from kip 0kip in load capacity at a 3:1 Supr studs attachd to th mbd plat hav bn cold tratd configurd and sizd for optimum prformanc in all wathr conditions, nsuring th load baring capacitis ar mt onc coupld with ithr th Opn aring ngl, nclosd aring ngl or Stl asd orbl vailabl in ithr plain or hot dippd galvanizd if corrosion protction is rquird iamond hols ar pr-punchd upon th fac plat to allow asy location of th baring point to achiv th corrct lvation to th cornrs, making it asir to position to th baring point for incrasd accuracy of installation Th aring ngl Th aring ngl is usd to crat a shlf which acts as a traditional corbl rplacmnt. Th undrsid of th angl is lft xposd to th structur onc th suprincumbnt wight is placd upon it. vailabl to provid a prformanc rang from kip 0kip in load baring strngth ll sizs of aring ngl s provid up to a 1- hour fir rating. Th kip provids up to 3 hours fir rating and th 30kip up to a twohour fir rating Th Rapid Lok ovr is availabl for th 20 kip and 30-kip aring ngl modls. It fits scurly undr th gusst of th aring ngl units to compltly concal all thr of its opn sids to protct it from th lmnts. u to it rplicating th color of concrt, it blnds into th surrounding structur. Stl orbl Th Stl ox orbl is a stl formd unit usd to crats a shlf which acts as a traditional concrt corbl rplacmnt. bottom plat can b addd to th unit which improvs its apparanc whn viwd from blow ll sizs of th aring orbl achiv a minimum 1-hour ir rating. This can b incrasd to 2 hrs. with th addition of a bottom plat to contain -pcf of minral wool oncrt Rplicatd aring orbl oncrt Rplicatd aring orbl is usd to crat a shlf which acts as a traditional corbl rplacmnt. Similar in its mak up as th aring ngl but with th addition of studs to form a fram, to allow th casting of concrt around it. Th angl is thn ncasd in concrt to crat a traditional concrt corbl finish whil incrasing th fir rating to a minimum of two hours. vailabl to provid a prformanc rang from 20kip 0kip in load baring strngth. ll sizs of oncrt Rplicatd aring orbl provid up to a 2-hour fir rating. Th 20-kip unit provids up to thr hours

4 Prcast Products Manual RPI-LOK onnction Plat Systm Incrass th workability, strngth, spd, accuracy of installation and prformanc. iamond aring Point Hols 20K iamond Hols Knowing xactly whr th aring Point is locatd has nvr bn asir. ind th iamond Hol, lin up th corrct lvation to th cornrs, and th is right on! Not that this is a through hol, visibl from ithr sid, vn aftr galvanizing. Stting Hols Stting Hols aid in th installation procss, ar 0.52 in diamtr and ar consistntly locatd for us with tmplats during production. Stting Hol 20K Stamp Th Saf Working Load of th dvic is locatd in th cornr of ach. This indicats th unit s ; installation conditions and location may rduc th actual. It is to b usd only as a convnint indicator of th unit installd aftr th concrt has bn placd. Supr Stud Supr Stud Th aring ngl and aring orbl hav a spcially tratd stud to incras thir strngth and durability during th shipping, handling and th installation procsss, vn in cold wathr. 10

5 Prcast Products Manual & 15 KIP Srvic Load Plain inish Hot ippd Galvanizd mbd Plat im. aring ngl & orbl im. aring Point mbd Plat Stud Qty & Siz Modl Itm Numbr Itm Numbr scription Vrtical Horizontal ir Rating Hours # of Studs/ mbd Plat Stud Siz KIP RL RLP RLG RLPG K- aring ngl K-mbd Plat KIP 3 KIP 3 Hour / x 3" 15 KIP 15RL 15RLP 15RLG 15RLPG 15K- aring ngl 15K-mbd Plat 15 KIP 9 KIP / x 3" Vrtical Load Horizontal Load K- 15K- Stud Location 2-1/ 2-1/ RL RLP 15RL 15RLP / 2-3/ 3 3 Minimum dg istanc a1 a Rapid Lok Modl KIP 15 KIP Itm Numbr RLP 15RLP & 15 KIP Srvic Load dg istancs (Inchs) a1 a2 a3 a a2 a

6 Prcast Products Manual Srvic Load Plain inish Hot ippd Galvanizd mbd Plat im. aring ngl & orbl im. aring Point mbd Plat Stud Qty & Siz Modl Itm Numbr Itm Numbr scription Vrtical Horizontal ir Rating Hours # of Studs/ mbd Plat Stud Siz 20RL 20RLG G 20K- aring ngl 20K-mbd Plat / x 20RL 20RLG G 20K- aring ngl 20K-mbd Plat / x oncrt orbl 20RLS 20RLSG G 20K- aring ngl w/studs 20K-mbd Plat / x oncrt orbl 20RLS 20RLSG G 20K- aring ngl w/studs 20K-mbd Plat 3 Hour / x 7-7/ Stl orbl 20RL1*, 20RL2** 20RL1G*, 20RLG2** G 20K-7-7/ aring orbl 20K-orbl mbd Plat ** 12.13" /x-1/2" Vrtical Load Horizontal Load 20K- 20K- 20K orbl Stud Location 2-1/ 7/ 1-1/ 20RL 7-7/ 20RL 2-3/ 2-3/ 2-3/ 2-3/ Minimum dg istanc a1 a Rapid Lok Modl oncrt orbl 7-7/ Stl orbl Itm Numbr Srvic Load dg istancs (Inchs) a1 a2 a3 a a a3

7 Prcast Products Manual Srvic Load Plain inish Hot ippd Galvanizd mbd Plat im. aring ngl & orbl im. aring Point mbd Plat Stud Qty & Siz Modl Itm Numbr Itm Numbr scription Vrtical Horizontal ir Rating Hours # of Studs/ mbd Plat Stud Siz 30RL 30RLG G 30K- aring ngl 30K-mbd Plat 1 KIP " 3/ x Thin Wall 30RL TW 30RLG TWG 30K- aring ngl 30K-Thin Wall mbd Plat 1 KIP " 3/ x oncrt orbl 30RLS 30RLSG G 30K- aring ngl w/studs 30K-mbd Plat 1 KIP " 3/ x Thin Wall oncrt orbl 30RLS TW 30RLSG TWG 30K- aring ngl w/studs 30K-Thin Wall mbd Plat 1 KIP " 3/ x 7-7/ Stl orbl 30RL1*, 30RL2** 30RLP 30RL1G*, 30RL2G** 30RLPG 30K-7-7/ aring orbl 30K-orbl mbd Plat 1 KIP * ** /x-1/2" Vrtical Load Horizontal Load 30K- 30K-TW 30K orbl Stud Location 7/ 1-1/ 2-1/ 2-1/ 3-1/ 1 2-1/ 30RL 30RLP -1/2 TW -1/2 9 30RL 2-3/ 2-3/ Minimum dg istanc a1 a Rapid Lok Modl Thin Wall oncrt orbl Itm Numbr W Srvic Load dg istancs (Inchs) a1 a2 a3 a Thin Wall oncrt orbl / Stl orbl 30RLP a a3

8 Prcast Products Manual Srvic Load Modl -1/2-1/2 oncrt orbl 7-7/ Stl orbl Plain inish Hot ippd Galvanizd Itm Numbr Itm Numbr scription 0RL 0RLG 0RLP 0RLPG 0RLS 0RLSG 0RLP 0RLPG 0RL1*, 0RL2** 0RL1G*, 0RL2G** 0RLP 0RLPG 0K--1/2 aring ngl 0K-mbd Plat 0K--1/2 aring ngl w/studs 0K-mbd Plat 0K-7-7/ aring orbl 0K-orbl mbd Plat Vrtical Horizontal 2 KIP 2 KIP 2 KIP ir Rating Hours ** mbd Plat im. aring ngl & orbl im. aring Point " 12" mbd Plat Stud Qty & Siz # of Studs/ mbd Plat Stud Siz 3/ x 3/ x 7" 3/ x Vrtical Load Horizontal Load 0K-.5 0K orbl Stud Location 2-1/ 2-1/ -3/ -3/ 7/ 2-1/2 3-3/ 3/ 3-1/ 2-1/ 0RL -1/2 0RLP -1/2 0RLP 3-1/ 0RL Minimum dg istanc a1 Rapid Lok Modl -1/2" Itm Numbr 0RLP Srvic Load dg istancs (Inchs) a1 a2 a3 a a -1/2" oncrt orbl 7-7/ Stl orbl 0RLP 0RLP a a3

9 Prcast Products Manual Vrtical Load Ultimat ssmbly apacitis as Tstd in oncrt M Itm Numbr RL RLP ssmbly Typ KIP - Vrtical Load ccntricity 2. Ultimat Load 1 KIP 15RL 15RLP 15 KIP KIP Raw Matrial Information U-stiffnrs, mbdmnt Plats and ngls y=3,000 psi 20RL 20RL 20RL1 & / orbl 0 KIP 0 KIP 0 KIP Triangular Stiffnrs y=50,000 psi oncrt mbdmnt Studs fut=5,000 psi 30RL 30 Kip - 90 KIP Intrconncting Studs fut=70,000 psi 30RL TW 30 Kip Thin Wall 90 KIP 30RL1 & 2 30RLP 30 Kip 7-7/ orbl 90 KIP 0RL 0RLP -1/2" 1 0RL1 & 2 0RLP 7-7/ orbl 1 This data is for dsignrs using ultimat strngth dsign pr PI, 7th dition or I 31. Madow urk dos not rcommnd using or accpt liability for Srvic Loads applid in xcss of thos listd as Srvic Loads in this documnt. Not: Propr installation of th aring ngl and/or orbl is indicatd by th baring surfac bing proprly positiond at th cntr/cornrs of th iamond Hols. No load is to b applid to th assmbly until ths units ar fully and proprly ngagd