Fuji High Performance Power MOSFET
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- Herbert Lester
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1 Realization of High Efficiency & High Frequency Fuji High Performance Power MOSFET Fuji Electric Co.,Ltd. W Fuji Power MOSFET : Development Concept TEnergy Saving TResource Saving THigh Quality THigh Performance TConformity with Regulations 2
2 WDevelopment Road Map Plan of Fuji High voltage Power MOSFET FAP-ⅡS S series FAP-G series (400V~1000V) FAP-G series 450V~900V Fast switching Low loss High avalanche capability TO-247 Package JEDEC STD. Compatible M-Power 1 1 Soft Switching Synchronous Operation Protection and more Ultra Fast switching Low switching loss and low RDS(on) High avalanche capability TO-247 Package Line up M-Power 1 1 Line up M-Power 2 2 High Efficiency M-Power 2 2 Line up M-Power 3 3 * M-Power :Multi chip intelligent power switch 3 Trench MOSFET Ultra Low RDS(on) High Avalanche Capability WDevelopment Road Map Plan of Fuji Low Voltage Power MOSFET FAP-ⅢB B Lineup (30~200V) FAP-G series 150V FAP-G series (100V~300V) Ultra Fast Ultra Low Gate Charge High frequency switching M-Power L1 for DC-DC Conversion TFP Package TFP:Thin Flat Package Small & Low Profile D2-Pack Separate Signal Source Terminal TFP Package Lineup 4
3 WPower Supply Market Trend & Requirements Energy Saving Resource Saving Market Trend High Efficiency Low Power Loss Requirements Reduction of MOSFET Loss Reduction of Gate Drive Loss High Quality Improve Ruggedness Higher Avalanche Ruggedness High Performance For Regulations Low Stand-by Loss High Efficiency in Stand-by Reduction of MOSFET Loss Reduction of Gate Drive Loss Market Focus Reduction of Low Stand-by Loss Improvement of Efficiency 5 WPower MOSFET Design Points for High Efficiency Simulation of MOSFET Loss Ploss [W] Fly-back Converter RCC Converter Forward Converter Ptotal [W] Ptoff [W] Output Io [A] Ploss [W] fs[khz] Ptotal [W] Ptoff [W] Pdrive [W] Output Io [A] fc [khz] Ploss [W] 10 5 Ptotal [W] Ptoff [W] Output Io [A] Needs Improved Efficiency in Stand-by Improved Efficiency in Rated Load Improved Efficiency in Stand-by Improved Efficiency in Stand-by Improved Efficiency in Rated Load Design Points Reduction of Turn-off Loss Reduction of Turn-off Loss Reduction of Gate Drive Loss Reduction of Turn-off Loss Design Points for Higher Efficiency WReduction of Turn-off loss WReduction of Gate Drive Loss 6
4 WPower MOSFET Design Points ID Design Points for Reduction of Power loss VGS VDS Reduction of on-resistance(ron) K Gate-Drain Charge(Qgd) Simple Figure-of of-merit FOM=Ron RonKQgd [ nc nc] Qgs Qgd1 Qgd2 Ploss Irms R 2 ( K DS ( on) Qgd1Г Qgd2 ) Г ( I K KV Ig DS K fc) Г ( Qg KV GS K fc) Conductive Loss Switching Loss Gate Drive Loss 7 WSuperFAP SuperFAP-G G Technologies Technology QPJ (Quasi-Plane Plane-Junction) and OGR (Optimized-Guard Guard-Ring) QPJ (Quasi-Plane Plane-Junction) Achieve the breakdown voltage of the plane junction. Minimize the gate-drain overlap (JFET-channel width) while keeping the JFET resistance low. 8
5 Eoff FAP-2A series 2SK1940 Company A Gen.5 2SK RDS(on) [ohm] WReduction of Turn-off Loss : Improved Eoff-Rds Rds(on) trade-off 600V/0.75ohm device Super FAP-G SuperFAP-G Technologies QPJ & OGR Technology 1/10 Lower Crss against conventional FAP-2A by reducing Gate Electrode area. Improvement of RDS(on)-Eoff trade-off characteristic by 25% compared to the conventional type 9 W Reduction of Gate Drive Loss 14 VGS [V] Super FAP-G 60% Lower Gate Charge (Qg) characteristic against type by 90% reduction of Crss. More than 60% reduction of Gate Drive Loss at stand-by mode. 4 P Drive Qg KV GS K fc Qg [nc] 10
6 WLower RonNQgd against Competitor 600V MOSFET s Super FAP-G 2SK MR 2SK R Company A 2SK2843 Company B IRFIB6N60A Company C SPP07N60C2 Package TO-220F TO-3PF TO-220F TO-220F TO-220 VDS 600V 600V 600V 600V 600V VGS H30V H30V H30V H30V ID H12 12A H16 16A H10A H5.5A H A VGS(th) 3~5V 2.5~3.5V 3.0~5.0V 2.0~4.0V 3.5~5.5V RDS(on) typ Qg typ. 34nC 100nC 45nC 33nC 27nC Qgd typ. 11nC 28nC 20nC 13nC 16.5nC FOM: RonQgd 5.5 nc 10.4 nc 10.8 nc 8.45 nc 8.91nC More than 2 times of the FOM (RonQgd RonQgd) 11 WFeatures of Super FAP-G I. Lower Turn-Off Loss II. III. IV. 75% Lower Eoff against type Lower Gate Charge (Qg) 60% Lower Qg against type Higher Avalanche Ruggedness Improved Avalanche Ruggedness at high temp. Smaller Package with Same RDS(on) ex) 600V/0.75ohm/TO-3P 600V/0.75ohm/TO
7 WRated Load mode : High Efficiency & Reduced Temp. rise Super FAP-G G 600V/0.75ohm/TO-220F 600V/0.75ohm/TO-3PF VGS=10V/div VGS=10V/div ID=1.0A/div VDS=100V/div Faster tf ID=1.0A/div VDS=100V/div Pout=125W/Fly-back(fc=130kHz) MOSFET Loss Efficiency T(case-ambient) ambient) Super FAP-G G 600V/0.75ohm/TO-220F 4.47W 83.3% 34.1 deg. 600V/0.75ohm/TO-3PF (FAP-2A series) 8.31W 81.4% 54.0 deg. TEven smaller package for the same output power. T20% gain in the output power at the same temp. 13 WStand Stand-by mode : Reduced Loss & Improved Efficiency Super FAP-G G 600V/0.75ohm/TO-220F 600V/0.75ohm/TO-3PF VGS=10V/div VGS=10V/div ID=0.5A/div VDS=100V/div Lower Qg ID=0.5A/div VDS=100V/div Pout=2W/Fly-back(fc=130kHz) MOSFET Loss Efficiency T(case-ambient) ambient) Super FAP-G G 600V/0.75ohm/TO-220F 0.82W 35.1% 2.6 deg. 600V/0.75ohm/TO-3PF (FAP-2A series) T MOSFET total loss : 35% Reduction T Conversion efficiency : 3.2% Improved 1.28W 31.9% 5.8 deg. 14
8 W Realized Super Low loss Super FAP-G G 600V/0.75ohm/TO-220F VGS=10V/div 600V/0.55ohm/TO-3PF VGS=10V/div VDS=100V/div ID=2.5A/div Faster tf ID=2.5A/div VDS=100V/div Pout=170W/Fly-back(fc=130kHz) MOSFET Loss Efficiency T(case-ambient) ambient) Super FAP-G G 600V/0.75ohm/TO-220F 9.37W 79.7% 83.3 deg. 600V/0.55ohm/TO-3PF (FAP-2A series) 14.55W 79.0% 89.2 deg. T Same Temp. as 25% lower RDS(on) of type T Applicable in the SMPS with higher power. 15 W Super FAP-G G : Achieved to CISPR Class.B 70 EMC Noise (Fly-back Converter) ADVANTEST R3361A 50 EMR Noise ADVANTEST R3361A 60 CISPR22 Class B (FAP-2S:Low Noise type) Super FAP-G CISPR22 Class B EMC Level [dbuv] EMR Level [dbuv/m] (FAP-2S:Low Noise type) Super FAP-G frequency [MHz] frequency [MHz] Both of EMR & EMC are conformed to CISPR pub.22 Class.B EMC is at the same level as conventional low noise MOSFET 16
9 W Advantage of using Super FAP-G Stand Stand-by mode : Reduced Loss/Improved Efficiency ex) 3.2% improved stand-by Efficiency at Po=2W Rated Output : Reduced Loss/Reduced Temp. Rise ex) 46% reduced FET loss at Po=125W 20% increased Output power at the same temp. Down sizing of the component is possible Same Temp. as 25% lower RDS(on) of type Applicable in the SMPS with higher power. PWM PWM-IC : Reduced Temp. Rise 17 WComparison with Competitors at Rated Load mode Fuji Super FAP-G Company A Company B 2SK3502 2SK2843 IRFIB6N60A VDS (SPEC) 600V 600V 600V ID (SPEC) 10A 10A 5.6A RDS(on) (SPEC) 0.75 ohm 0.75 ohm 0.75 ohm Package TO-220F TO-220F TO-220F Rated Load Po=100W MOSFET Loss Temp. Rise 3.37W 19.4 deg. 4.40W 31.0 deg. 4.10W 28.0 deg. More Power MOSFET Loss 4.10W Po=120W Temp. Rise 30.0 deg. fc=130khz MOSFET Loss Reduced by 20% T 20% reduction for heat sink size with the same temp. T 20% increased Output power with the same temp. 18
10 W Comparison with Competitors at Stand-by mode Fuji Super FAP-G Company A Company B 2SK3502 2SK2843 IRFIB6N60A VDS (SPEC) 600V 600V 600V ID (SPEC) 10A 10A 5.6A RDS(on) (SPEC) 0.75 ohm 0.75 ohm 0.75 ohm Package TO-220F TO-220F TO-220F Stand-by MOSFET Loss 0.82W 0.88W 0.97W Mode Efficiency 35.1% 34.2% 33.8% Po=2W Temp. Rise 2.6 deg. 3.9 deg. 4.8 deg. fc=130khz Stand-by Efficiency Improved by 1~2% Better choice for the following Energy Saving regulations ; Reduce Stand-by Power Loss Improved Stand-by Conversion Efficiency 19 WFeatures of Super FAP-G G for DC-DC Conversion I. Lower Turn-off Loss II. III. IV. 65% Lower Eoff against conventional type Lower Gate Charge (Qg) 65% Lower Qg against conventional type Higher Switching Frequency 65% Faster switching speed against conventional type Low Profile SMD package : TFP package 1.7mm thinner against conventional D2-pack 20
11 WLower RonNQgd against Competitor 150V MOSFET s Super FAP-G 2SK SK S Company A 2SK3387 Company B IRF3315S Package TFP D2-PACK TFP D2-PACK VDS 150V 150V 150V 150V VGS ID H23 23A H20 20A H18A H21A VGS(th) 3~5V 1~2.5V 0.8~2V 2~4V RDS(on) typ. 54m 55m 80m 55m Qg typ. 34nC 100nC 60nC 95nC Qgd typ. 12.5nC 30nC 14nC 31nC FOM: RonQgd nc 1.65 nc 1.12 nc 1.71nC More than 2 times of the FOM (RonQgd RonQgd) 21 WLower RonNQgd against Competitor 250V MOSFET s Super FAP-G 2SK SK S Company A 2SK3388 Company B IRF644NS Package TFP D2-PACK TFP D2-PACK VDS 250V 250V 250V 250V VGS ID H25 25A H18 18A H20 20A H14 14A VGS(th) 3~5V 2.5~3.5V 1.5~3.5V 2~4V RDS(on) typ. 75m 130m 82m 240m Qg typ. 50nC 52nC 100nC 36nC Qgd typ. 16nC 16nC 30nC 18nC FOM: RonQgd 1.20 nc 2.08 nc 2.46 nc 3.32nC More than 2 times of the FOM (RonQgd RonQgd) 22
12 WSuper FAP-GL achieve high efficiency under whole Load range 70 Efficiency vs. Load for 87.5W Half-Brick (390kHz,48V in,2.5v out,active reset) 78 Efficiency vs. Load for 87.5W Half-Brick (390kHz,48V in,2.5v out, Active reset) Conversion Efficiency η [%] SK S Super FAP-G 2SK Output Power [W] Conversion Efficiency η [%] SK S Super FAP-G 2SK Output Power [W] Efficiency (P=2.5W) Efficiency (P=87.5W) T(case-ambient) ambient) Super FAP-G G 2SK % 74.6% 30.4 deg. 2SK S 40.5% 73.9% 35.3 deg. T Super FAP-GL improve efficiency by up to 4% compared to conventional type. T 5 degree Lower temperature rise against conventional type. 23 W TFP : Low Profile SMD Package TFP-Package Drain D2-PACK Package S1 S2 G T 40% smaller Package Volume against D2-PACK. T 60% smaller Footprint against D2-PACK T Low Profile package (<2.8mm) T Separate power & control connections 24
13 W SuperFAP-G G Products Lineup (100V~150V) Type Name Package VDSS ID RDS(on) max. QG QGD Application type Sample Note 2SK TO-220 2SK MR TO-220F 2SK L,S D2-PACK 100V 20A 62m 22nC 6nC 2SK TFP 2SK TO-220 DC/DC Converter 2SK MR TO-220F Active Reset 100V 30A 44m 32nC 9nC 2SK L,S D2-PACK 2SK TFP 2SK TO-220 or 2SK3216 2SK MR TO-220F Passive Reset 2SK V 50A 25m 52nC 18nC 2SK L,S D2-PACK 2SK TFP 2SK TO-220 2SK MR TO-220F 2SK L,S D2-PACK 150V 16A 105m 21nC 6nC 2SK TFP 2SK TO-220 DC/DC Converter 2SK MR TO-220F Active Reset 150V 23A 70m 34nC 12.5nC 2SK L,S D2-PACK or 2SK TFP Passive Reset 2SK MR Logic Level TO-220F 150V 23A 70m 46nC 12.5nC 2SK2098 2SK TO-220 2SK3218 2SK MR TO-220F 2SK V 40A 41m 52nC 18nC 2SK L,S D2-PACK 2SK TFP 25 WSuperFAP SuperFAP-G G Products Lineup (200V~300V) Type Name Package VDSS ID RDS(on) max. QG QGD Application 2SK TO-220 2SK2251 2SK MR TO-220F DC/DC Converter 2SK V 13A nC 5nC 2SK L,S D2-PACK Active Reset 2SK2849 2SK TFP or 2SK TO-220 2SK MR TO-220F 200V 30A 66m 51nC 16nC 2SK L,S D2-PACK Passive Reset 2SK TFP 2SK TO-220 2SK MR TO-220F 2SK L,S D2-PACK 250V 10A nC 5nC 2SK TFP DC/DC Converter 2SK TO-220 Active Reset # 2SK902 2SK MR TO-220F or 250V 25A nC 16nC 2SK L,S D2-PACK Passive Reset 2SK TFP 2SK MR TO-220F 300V 12A nC 5.6nC Forward Active Reset 2SK2098 type Sample Note 26
14 WSuperFAP SuperFAP-G G Products Lineup (450V~600V) Type Name Package VDSS ID RDS(on) max. QG QGD Application type Sample Note 2SK TO V 8A nC 6.5nC Various 2SK MR TO-220F 2SK1101 2SK TO V 5A nC 2.5nC Various 2SK2021 2SK MR TO-220F 2SK2022 2SK TO V 8A nC 5.5nC Various 2SK1981 2SK MR TO-220F 2SK1982 2SK TO V 12A nC 10nC Forward #2SK1937 2SK MR TO-220F PFC(Hard Switched) #2SK2209 2SK TO V 14A nC 10.5nC Forward #2SK2644 2SK MR TO-220F PFC(Hard Switched) F2318 TO V 16A 0.37 (43nC) (15nC) Forward 02/3rdQ Under Development F2319 TO-220F PFC(Hard Switched) #2SK2257 2SK TO V 21A nC 20nC Forward 2SK3338 2SK R TO-3PF PFC(Hard Switched) F2322 TO V 43A 0.11 (140nC) (47nC) Forward 02/2ndQ Under Development 2SK TO V 6A nC 5.5nC Fly-back 2SK2027 2SK MR TO-220F 2SK2028 2SK TO V 10A nC 10nC Fly-back #2SK1940 2SK MR TO-220F #2SK2148 2SK TO V 12A nC 11.5nC Fly-back 2SK MR TO-220F F2320 TO V 14A 0.52 (43nC) (15nC) Fly-back 02/3rdQ Under Development F2321 TO-220F 2SK TO V 17A nC 20nC Fly-back 2SK R TO-3PF F2323 TO V 35A 0.16 (140nC) (47nC) Fly-back 02/2ndQ Under Development 27 WSuperFAP SuperFAP-G G Products Lineup (700V~900V) Type Name Package VDSS ID RDS(on) max. QG QGD Application type Sample Note F2276 TO V 8A 1.18 Fly-back 02/2ndQ Under Development F2277 TO-220F F2278 TO V 2.5A 4.0 Single Forward 02/2ndQ Under Development F2279 TO-220F 2SK TO V 5A 1.9 Single Forward 2SK /2ndQ Under Development 2SK MR TO-220F 2SK2101 2SK TO V 4.6A 2.5 Single Forward 2SK /2ndQ Under Development 2SK MR TO-220F 2SK1985 2SK TO V 5.5A 2.0 Single Forward 2SK962 02/2ndQ Under Development 2SK MR TO-220F 2SK1217 2SK TO V 8A 1.4 Single Forward 2SK /2ndQ Under Development 2SK R TO-3PF 2SK
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