STEP 1 - CEILING PREPARATION
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1 STEP 1 - PREPARATION 1/4-20 THREADED RODS SR FIXTURE SLOT/ IN SHEET ROCK WHIP A) MAKE SLOT IN SHEET ROCK ACCORDING TO RUN INFORMATION, TYPE OF FIXTURE AND REFER TO S REQUIRED (FIGURE 2 - SR* AND FIGURE 3 - FSR** ). B) INSTALL 1/4-20 THREADED RODS ACCORDING LAYOUT AS SHOWN: 1) FIGURE 4 - SR* ; 2) FIGURE 5 - FSR**. BOTTOM POINTS OF RODS MUST BE 3 1/2" +/- 1/8" OVER FIXTURE BOTTOM LEVEL AS SHOWN OH FIGURES 2 & 3. C) PULL DOWN FEED WHIP THROUGH SLOT (POWER MUST BE OFF) AS SHOWN IN FIGURE 1. * - "SR" - SHEET ROCK SELLING; ** - "FSR" - FLANGE LESS SHEET ROCK. Figure 2 Figure 3 SR* FSR** ROD Ø1/4" NOT BY NEO-RAY 4 7/8" ROD Ø1/4" NOT BY NEO-RAY 4 15/16" 3 1/2" ±1/8" BLOKING RECOMENDED 3/4"- FLANGE 3/4"-FLANGE 37"; 49"; 61"; 73" OR 97" 1/8" 1" PERF. 3/16" MINIMUM FLANGE 5 3/8" WET PLASTER SCREW 1" PERF. FLANGE 2 3/8" 3/16" VERSYS SR-FSR Installation Manual, Page 1
2 STEP 1 - PREPARATION (Continued) Figure 4 POSITIONS OF MOUNTING RODS FOR SHEETROCK APPLICATION 3'-0 3/4" 3FT IND 4'-0 3/4" 4FT IND 5'-0 3/4" 5FT IND 5 5/8" 2'-1 7/16" 5 5/8" 3'-1 7/16" 5 5/8" 4'-1 7/16" 6'-0 3/4" 6FT6 IND 8'-0 3/4" 8FT IND 5 5/8" 5'-1 7/16" 5 5/8" 7'-1 7/16" OVERALL (BOR+INT+EOR) 3'-0 3/8" 3FT BOR 4'-0 3/8" 4FT BOR 5'-0 3/8" 5FT BOR 6'-0 3/8" 6FT BOR 8'-0 3/8" 8FT BOR 3' 3FT INT 4' 4FT INT 5' 5FT INT 6' 6FT INT 8' 8FT INT 3'-0 3/8" 3FT EOR 4'-0 3/8" 4FT EOR 5'-0 3/8" 5FT EOR 6'-0 3/8" 6FT EOR 8'-0 3/8" 8FT EOR 5 5/8" 2'-1 7/16" 3' BOR 3'-1 7/16" 4' BOR 4'-1 7/16" 5' BOR 5'-1 7/16" 6' BOR 7'-1 7/16" 8' BOR 10 5/8" 2'-1 7/16" 3' INT 3'-1 7/16" 4' INT 4'-1 7/16" 5' INT 5'-1 7/16" 6' INT 7'-1 7/16" 8' INT 10 5/8" 2'-1 7/16" 3' EOR 3'-1 7/16" 4' EOR 4'-1 7/16" 5' EOR 5'-1 7/16" 6' EOR 7'-1 7/16" 8' EOR Figure 5 POSITIONS OF MOUNTING RODS FOR FLANGE LESS SHEETROCK APPLICATION 3' 3FT IND 4' 4FT IND 5' 5FT IND 2'-1 7/16" 3'-1 7/16" 4'-1 7/16" 6' 6FT IND 8' 8FT IND 5'-1 7/16" 7'-1 7/16" OVERALL (BOR+INT+EOR) 3' 3FT BOR 3' 3FT INT 3' 3FT EOR 4' 4FT BOR 4' 4FT INT 4' 4FT EOR 5' 5FT BOR 5' 5FT INT 5' 5FT EOR 6' 6FT BOR 6' 6FT INT 6' 6FT EOR 8' 8FT BOR 8' 8FT INT 8' 8FT EOR 2'-1 7/16" 3' BOR 3'-1 7/16" 4' BOR 4'-1 7/16" 5' BOR 5'-1 7/16" 6' BOR 7'-1 7/16" 8' BOR 10 5/8" 2'-1 7/16" 3' INT 3'-1 7/16" 4' INT 4'-1 7/16" 5' INT 5'-1 7/16" 6' INT 7'-1 7/16" 8' INT 10 5/8" 2'-1 7/16" 3' EOR 3'-1 7/16" 4' EOR 4'-1 7/16" 5' EOR 5'-1 7/16" 6' EOR 7'-1 7/16" 8' EOR VERSYS SR-FSR Installation Manual, Page 2
3 STEP 2 - FIXTURE PREPARATION 1) REMOVE FIXTURE FROM PACKAGING. 2) REMOVE LOUVER; T5 LAMP (IF INSTALLED) AND REFLECTOR (AS SHOWN IN FIGURE 3, 4, 5, 6 AND 7). 3) UNPACK FOUR (4) 1/4-20 HEX NUTS AND INT BOTTOM COVER (IF REQUIRED). 1/4-20 HEX NUTS LOUVER FIXTURE (UP SIDE DOWN) REFLECTOR T5(T5HO) LAMP Figure 2 4) FROM "BOR" AND "INT" FIXTURES REMOVE WIREWAY SIDE COVERS; JOINING BOLTS AND NUTS. WIREWAY SIDE COVERS JOINING BOLTS 1/4-20 3/4"LONG Ø 3/8" MOUNTING HOLES THROUGH WIRE JOINER BRACKET ALIGNER BRACKET 1/4-20 HEX NUTS #8-3/8" LONG PAN HEAD SCREW VERSYS SR-FSR Installation Manual, Page 3
4 STEP 2 - FIXTURE PREPARATION (Continued) a) AT ONE END OF LOUVER PULL DOWN UNTIL LOUVER STOPPED BY TORSION SPRING (SHOWN IN FIGURE 3) END CAP OF LOUVER Figure 3 b) REPEAT PREVIOUS STEP AT OTHER END OF LOUVER Figure 4 SQUEEZE TORSION SPRING AND REMOVE SPRING FROM REFLECTOR HOLE REMOVE LOUVER FROM FIXTURE Figure 5 Figure 6 Figure 7 REMOVE T5 LAMP FROM FIXTURE (IF INSTALLED) REMOVE (2) SCREWS THAT HOLD LOUVER REMOVE REFLECTOR FROM FIXTURE VERSYS SR-FSR Installation Manual, Page 4
5 STEP 3 - FIXTURE INSTALLATION 1) BRING FIXTURE UP, CLOSE TO. REMOVE ACCESS PLATE AND ATTACH WHIP TO ACCESS PLATE. SPLICE FEED WIRES AND USE WIRE NUT TO CONNECT INTERNAL WIRING TO WHIP. SECURE FIRMLY BACK ACCESS PLATE TO THE FIXTURE. AS SHOWN IN FIGURE 1 WHIP ACCESS PLATE POWER FEED WIRES Figure 2 Figure 3 POWER FEED WHIP 2) INSERT FIXTURE FROM BELOW INTO SLOT AS SHOWN IN FIGURE 2. THREADED RODS MUST GO THROUGH. MOUNTING HOLES ON FIXTURE TOP PANEL. (AS SHOWN IN DETAIL 1a) DETAIL 1 FIXTURE IN 3) SECURE FIXTURE BY TWO (2) HEX NUTS 1/4-20 (NOT BY NEO-RAY), AS SHOWN IN DETAIL 1b DETAIL 1a SUPPORT BRACKET DETAIL 1b FIXTURE TRIM FLANGE FIXTURE THREADED RODS 1/4-20 (BY OTHER) THREADED ROD INSERTED IN MOUNTING HOLE HEX NUT 1/4-20 TO SECURE FIXTURE NOTE: NEO- RAY RECOMENDS INSTALLATION TO BE DONE BY TWO CONTRACTORS. TIGHTEN 1/4-20 NUTS BY PRESSING FLANGES OF FIXTURE TO A SHEETROCK VERSYS SR-FSR Installation Manual, Page 5
6 STEP 4 - CONNECTING THROUGH WIRING AND POWERING INSTALLED FIXTURES WORK FROM BELOW UTILITY COMPARTMENT TO JOIN FIXTURES IN RUN. A) FIXTURES INSTALLED IN A SLOT/ WILL LOOK AS SHOWN IN FIGURE 1; B) USE JOINING BOLTS AND HEX NUTS (FROM STEP 2) TO JOIN AND ALIGN FIXTURES AS SHOWN IN FIGURE 2; C) USING PROVIDED (BY NEO-RAY) QUICK CONNECTOR OR WIRE NUTS THROUGH WIRE FIXTURES AS SHOWN IN FIGURE 2. ALIGNER BRACKET WITH SET SCREW JOINER BRACKET THROUGH WIRES Figure 2 WIRE NUTS SLIDE ALIGN BRACKET TO INTERMEDIATE POSITION AND USING SET SCREWS ALIGN FIXTURE HOUSINGS JOIN FIXTURES BY 1/4-20 BOLTS AND NUTS VERSYS SR-FSR Installation Manual, Page 6
7 STEP 5 - COMPLETING INSTALLATION RUN OF FIXTURES INSTALLED IN SHEETROCK (OR FSR) : FIXTURES ARE MOUNTED ON SUPPORT HARDWARE (THREADED RODS), FIXTURES ARE JOINED AND ALIGNED, THROUGH WIRES ARE SPLICED, FEED WIRES CONNECTED TO POWER FEED WHIP. BOTTOM SNAP IN COVER FOR UTILITY BOX INSTALLED. COMPLETE INSTALLATION BY INSTALLING REFLECTORS, LAMPS AND LOUVERS. Figure 2 SHEET ROCK "BOR" FIXTURE REFLECTOR MOUNTING DETAIL UTILITY BOX COVER "EOR" FIXTURE SCREWS REFLECTOR REFLECTOR LOUVER LAMP T5 (T5HO) Figure 3 TOP AND BOTTOM VIEWS INSTALLED FIXTURE FEED WIRES TOP VIEW "BOR" FIXTURE BOTTOM VIEW LOUVER UTILITY BOX COVER LOUVER ACCESS PLATE THREADED ROD VERSYS SR-FSR Installation Manual, Page 7
8 STEP 6 - FINISHING (FSR APPLICATION) TO FINISH "FLANGELESS SHEETROCK" FIXTURE APPLICATION FIXTURES MUST BE INSTALLED IN SAME LEVEL WITH. PERFORATED RAILS OF FIXTURES MUST BE AT 1/8" TO 1/4" OVER LEVEL. CONTRACTOR MUST FILL REVEAL BETWEEN FIXTURE AND EDGE OF SLOT BY WET PLASTER OF SIMILAR FILLER TO MATERIAL OF. EDGE OF FIXTURE MUST BE CLEAN AND PROVIDE ACCESS TO. Figure 2 PERFORATED RAILS SHEETROCK BOTTOM EDGE OF FIXTURE AND MUST BE IN SAME LEVEL BLOCKING RECOMENDED Figure 3 FIXTURE EDGE WET PLASTER PERFORATED FRAME "FSR" FIXTURE DETAILS END PERFORATED RAIL PERFORATED RAILS MOUNTING SCREW SIDE PERFORATED RAIL BOTTOM EDGE OF FIXTURE VERSYS SR-FSR Installation Manual, Page 8
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