Bionic 4 PERIMETER, CONTINUOUS RUN X3, X7
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1 I NSTALLAT ION INSTRUC TIONS 6 3 /4 6 3 /4 3¾ 5 1 /2 For LP installs, ceiling opening is equal to row length + 3 /4 8 1 /2 4 3 / /4 Flush X7 Shown PARTS SHIPPED SEPARATELY 4 3 / /4 3" Regressed X7 Shown 1) Identify housing: Start/End units are capped on one end Intermediate units are not capped Individual units are capped on both ends WALL RAIL Wall Rail X3 Trim Perim Wall Trim X.375 SLOT X3/X7 Start/End Unit Aligner Splines Adjustable Hanger Brackets PED END TRIM (LP INSTALLS ONLY) Overhead Mounting Bracket X3 Start/End/Individual X3/X7 Start/End Unit Lens Removal Tool 8-32x5/8 Counter Sunk -X7 8-32x3/8 Self-tapping Machine Screws Intermediate Unit Intermediate Notes: 1. Housing ships separated from gear tray, reflectors and lens for easy installation (Gear Tray for STG only) 2. Remove specular reflector protective coating (if required) 3. Install lamps (by others) WARNING: Ground fixture in accordance with local and national electrical codes. Failure to do so may result in serious personal injury. We reserve the right to change details of design, materials and finish in any way that will not alter installed appearance or reduce function or performance. All hardware shipped in bulk. Intermediate Unit Prudential LTG. Page 1 of 6, April 15
2 2) Install wall rail for entire row length. 3) If additional holes are drilled in top plate for 1/4-20 all thread, support with additional # 8 screws at closest location to new holes. 3-1 /8 Above Finish Ceiling - FLSH 4-1 /8 Above Finish Ceiling - REG1 6-1 /8 Above Finish Ceiling - REG3 NOTE: Dimension starts from bottom of wall rail. WARNING! Failure to properly install top plate screws will void warranty x 1/4 machine screws (by others) 3a) Secure housing to structure (multiple options). Wall rail 1/4-20 all thread can protrude into housing no more than 3/8 Top view of Option A Installation hole spacing X Y Y X= 2 Y = 9 from center hole X= 3 Y = 15 X= 4 Y = 21 X= 5 Y = 27 X= 6 Y = 33 X= 7 Y = 39 X= 8 Y = 45 NOTE: Shipping Bracket must stay inserted until instructed to remove in step 8. Optional perimeter overhead bracket for mounting 1/4-20 all-thread, see page 5 for illustration (recommended). Page 2 of 6, April 15
3 4) Slide & tighten aligner splines over joint, (2) per Seamless, Flush & 1" REG, (3) per REG3. 5) Fasten Inside Joiner Brackets on row mounted housings. 8-32x3/8 6) Measure and install Backer Flanges (X7BF) at appropriate height. (Required except for pre-framed soffit) 7) Install drywall and self-tapping drywall screws (X7BF - by others). Backer flange can install with up to 2 thick hard ceiling #8-3/8 machine screws Drywall screws must be flush with drywall. 8) Remove shipping straps. 9) Snap Gear Trays into housing (where required). Plug Quick Connects as you install each Gear Tray. Page 3of 6, April 15
4 10) Swing all Safety Brackets and secure. 11) Install perimeter wall trim, Straight trims, "L" shaped end trims. WARNING! Failure to properly install Safety Brackets will void warranty. 11b) Install trim, Straight trim and "L" shape end trims. 12) Re-install shipping straps (Required for X7 Installs Only). X7 Installs - Proceed to Step 12 X3 Installs - Skip to Step 16 13) Install screws through backer flange (recess). 14a) Remove Shipping Strap. Secure trim to drywall using drywall screws (by others). 14b) MUST TEST lens fit in ALL (X7) applications before mud-in. Page 4 of 6, April 15
5 15) Tape & Mud-in to trim edge (X7). 16) Install reflectors. Trim edge 17) Install lamps & lensing, cut last piece to fit. NOTE: Leave 1/16 air gap at each end of run Table saw or chop saw with a 80T blade recommended. Wall 1 /2 K.O. on top cover of housing Page 5 of 6, April 15
6 I N S TA L L AT I O N INST R U C T I O N S 6 3 /4 5 3 /4 2 1 /4 3 3 /4 Overhead support bracket 91 8 Flush Regress Regress 5 Flush 6 1 Regress 8 3 Regress Page 5 of 6, April 15
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