D3976 RECESSED EXIT INSTALLATION INSTRUCTIONS

Transcription

1 PACKAGE CONTENTS PRODUCT MUST BE INSTALLED ACCORDING TO ALL APPLICABLE BUILDING AND LIFE SAFETY CODES TEMPLATE INSTALLATION INSTRUCTIONS STRIKE HAND TOOL 5/32 HEX KEY ROD END CAPS EXIT DEVICE CRANK ARM OF ROD ACTUATOR DRIVE SHAFT MOUNTING BASE OF EXIT DEVICE UPPER COVER PAN HEAD SCREW, #6-32, PH., 1/4"L SUPPORT PLATE WASHER, #4 LOCK WASHER, #4 FLAT WASHER, 5/16" FLAT 3/32 HEX KEY PAN HEAD SCREW, #4-40 4X THREADED INSERT 4X PAN HEAD SCREW,#10-32X5/8" 2X PAN HEAD SCREW, #10-24 X 1-1/2" REV: G SHEET 1 OF 12

2 STEP 1 VERIFY DOOR IS PREPARED PER TEMPLATE DRAWING "D3976-DOOR". STEP 2 INSERT THREADED INSERTS FLUSH INTO DOOR BY STRIKING SQUARELY WITH A HAMMER. MAKE SURE THREADED INSERTS ARE FLUSH WITH BOTTOM SURFACE OF PUSH BAR CAVITY ONCE IN PLACE. (LHR SHOWN) (LHR SHOWN) PRODUCT MUST BE INSTALLED ACCORDING TO ALL APPLICABLE BUILDING AND LIFE SAFETY CODES INSERTS SHOWN SEATED FLUSH WITH BOTTOM SURFACE OF PUSH BAR CAVITY REV: G SHEET 2 OF 12

3 STEP 3 LAY ROD ON TOP OF DOOR. CENTER CRANK ARM OF ROD AS STATED BELOW. ROTATE AND UNTHREAD ROD UNTIL TOP OF SQUARE BOLT IS 1" ABOVE TOP OF DOOR. NOTE: FOR DOORS SHORTER THAN 7FT, CUT THREADED ROD TO AVOID STEP 4 INSERT ENTIRE ROD THROUGH OPENING ON TOP OF DOOR. INSERT ROD HERE BOTTOMING OUT IN FEMALE ROD. FOR DOORS LONGER THAN 8FT, USE TALL DOOR KIT, PART NUMBER TDK " TALL DOOR KIT EXAMPLE TO MODIFY FOR 8 1/2 FOOT DOOR 65 3/4" CUT 6" FOR 8 1/2' DOOR CENTER CRANK ARM OF ROD WITH THE BORED HOLE IN DOOR REV: G SHEET 3 OF 12

4 STEP 5 ORIENT ROD AS SHOWN FOR LHR OR RHR. (LHR SHOWN) A A ORIENT ROD AS SHOWN FOR LHR OR RHR STEP 5a LOCK EDGE (RHR SHOWN) STEP 6 WHEN INSTALLING THE EXIT DEVICE, MOST TIMES YOU DON'T NEED TO REMOVE THE PUSH BAR. IF INSTALLING ELECTRIFIED TRIM, YOU WILL NEED TO REMOVE THE PUSH BAR TO INSTALL WIRES FOR THE TRIM THEN REPLACE THE PUSH BAR. IN THIS CASE FOLLOW THESE INSTRUCTIONS TO REMOVE THE PUSH BAR. USING A SMALL TOOL THAT WILL FIT THROUGH.125 HOLE IN PUSH BAR, PRESS LEVER INSIDE EXIT DEVICE TO RELEASE PUSH BAR. ONCE PUSH BAR IS IN FULLY EXTENDED POSITION, SLIDE PUSH BAR TO THE SIDE TO RELEASE FROM THE FIRST PIVOT PLATE, THEN SLIDE IN THE OPPOSITE DIRECTIONS TO THE END OF PUSH BAR TO RELEASE FROM THE LAST PIVOT PLATE. SET PUSH BAR ASIDE UNTIL LATER. PLACE 5/16" FLAT WASHER OVER DRIVE SHAFT. PLACE DRIVE SHAFT WITH WASHER INTO BORED HOLE UNDER CRANK ARM OF ROD. ALIGN SHAFT TO FIT THROUGH OPENING IN CRANK ARM. BORED HOLE DRIVE SHAFT 5/16" WASHER STEP 5b CRANK ARM (ROD ASSY SHOWN OUTSIDE OF DOOR SLOT FOR CLARITY OF DRIVE SHAFT AND WASHER PLACEMENT UNDER CRANK SHAFT) 5/16" WASHER CRANK ARM OF ROD SLIDE PUSH BAR OFF BOTH PIVOT PLATES TO REMOVE DRIVE SHAFT SECTION A-A SCALE 1 : 3 REV: G SHEET 4 OF 12

5 STEP 6a TO REMOVE PUSH BAR IN THE SE EXIT DEVICE: FOLLOW PREVIOUS STEP (STEP 6) BUT INSTEAD OF SLIDING PUSH BAR TO END OF EXIT DEVICE TO RELEASE FROM LAST PIVOT PLATE, REMOVE LAST PIVOT PLATE FROM THE CUTOUT SHOWN IN VIEW BELOW. STEP 7 FOR INSTALLATION OF 3080 ELECTRIFIED TRIM. IF NOT USING, PROCEED TO STEP 9. TEMPLATE: USE D3976-DOOR. INSTALL 3080 TRIM PRIOR TO EXIT DEVICE. SEE P/N FOR TRIM INSTALLATION INSTRUCTIONS. (INSTALL WITHOUT HANDLE FOR SHIPPING, SEE P/N FOR HANDLE INSTALLATION INSTRUCTIONS.) INSERT WIRES THROUGH DOOR AS SHOWN. PART OF ROD IS NOT SHOWN FOR CLARITY CUTOUT ON INSIDE OF PUSH BAR TO RELEASE LAST PIVOT PLATE ROUTE WIRES AROUND DRIVE SHAFT E INSIDE VIEW OF CUTOUT IN PUSH BAR ROUTE WIRES AROUND DRIVE SHAFT AS SHOWN HERE SECTION E-E ROUTE WIRES THROUGH LOWER OPENING IN END CAP OF EXIT DEVICE E REV: G SHEET 5 OF 12

6 STEP 8 PUSH BAR MUST BE REMOVED TO COMPLETE THIS STEP. WITH WIRES ROUTED THROUGH DOOR, USING KIT: 3080 ELYNX EXTENSION, P/N AND , CONNECT WIRES WITH WIRE NUTS AS INDICATED IN WIRING CHART, P/N ROUTE WIRES INSIDE EXIT BAR TO THE FAR END IN A WAYAS TO PREVENT INTERFERENCE WITH THE VARIOUS LATCHING MECHANISMS. PROTECT THE WIRES FROM SHARP EDGES AND PINCHING WHEN INSTALLING. CONNECT STEP 9 SLIDE PUSH BAR TO THE RIGHT ENOUGH TO ACCESS THE DRIVE SHAFT. LAY EXIT DEVICE INTO POCKET OF DOOR. INSERT DRIVE SHAFT THROUGH HOLE IN MOUNTING BAR END CAP. FOR 3080 ELECTRIFIED TRIM, SEE NEXT STEP TO INSTALL WIRES DURING THIS STEP. INSERT DRIVE SHAFT THROUGH HOLE IN MOUNTING BAR END CAP B B ROUTE WIRES THROUGH LOWER OPENING IN END CAP OF EXIT DEVICE STEP 8a FOR INSTALLATION OF 3080 ELECTRIFIED TRIM, WIRE HARNESS WHEN USING A DUAL MONITOR IN EXIT DEVICE CONNECT LOOSE WIRES FROM DUAL MONITOR ACCORDING TO DETAIL BELOW. 5/16" WASHER WASHER MUST BE IN THIS LOCATION UNDER CRANK ARM DRIVE SHAFT IN OPENING OF MOUNTING CAP 3080 WIRE HARNESS WHITE DUAL MONITOR 8 - RED DUAL MONITOR BLACK DUAL MONITOR SECTION B-B CRANK ARM OF ROD REV: G SHEET 6 OF 12

7 STEP 10 ALIGN HOLE IN MOUNTING BAR OF EXIT DEVICE WITH THREADED INSERTS. SLIDE PUSH BAR TO THE RIGHT IF NEEDED TO ACCESS SCREW HOLE. MOVE CRANK ARM OUT OF WAY TO ALLOW INSTALLATION OF PAN HEAD SCREW, X 5/8 IN LOCATION SHOWN. OTHER 3 SCREWS WILL BE INSTALLED IN A LATER STEP. STEP 11 VERIFY THAT LINK CRANK IS IN CORRECT POSITION AS SHOWN. ALIGN OPENING OF CRANK ARM WITH DRIVE SHAFT. INSTALL PAN HEAD SCREW INTO THIS LOCATION (UPPER SCREW AT LATCH END) LOCK EDGE REGARDLESS OF HANDING, BE SURE LINK CRANK IS IN THIS POSITION. PUSH BAR REMOVED FOR CLARITY. YES MOVE CRANK ARM OUT OF WAY TO INSTALL SCREW SLIDE BAR TO RIGHT AS NEEDED NOT THIS POSITION LOCK EDGE NO REV: G SHEET 7 OF 12

8 STEP 12 INSERT #4 FLAT WASHER, #4 LOCK WASHER AND #4 PAN HEAD SCREW INTO DRIVE SHAFT. TIGHTEN SCREW C STEP 13 INSERT REMAINING THREE #10-32 PAN HEAD SCREWS THROUGH MOUNTING BAR INTO THREADED INSERTS OF DOOR. PUSH BAR HAS BEEN REMOVED FOR CLARITY BUT IT MUST BE PUSHED TO EITHER SIDE TO ACCESS SCREW HOLES. PUSH BAR NOT SHOWN FOR CLARITY. C PUSH BAR REMOVED FOR CLARITY DRIVE SHAFT #10-32 PAN HEAD SCREWS #4 FLAT WASHER #4 LOCK WASHER #4 PAN HEAD SCREW SECTION C-C REV: G SHEET 8 OF 12

9 STEP 14 IF NEEDED, REPLACE PUSH BAR. WITH PUSH BAR IN HAND AND MOUNTING BAR ATTACHED TO THE DOOR, FIND STOP PLATE STAKED INTO PUSH BAR, THIS PLATE IS ON THE LATCH END OF ASSEMBLED UNIT. (BE SURE PUSH BAR IS RELEASED, IF LEVERS ARE DOWN IN LOCKED POSITION, PRESS LOCKING MECHANISM TO RELEASE). SLIDE THE PIVOT PLATE OF LEVER NEAREST HINGE OF DOOR INTO TRACK OF PUSH BAR UNTIL SECOND PIVOT PLATE IS EXPOSED (TRY TO KEEP PUSH BAR AS PARALLEL AS POSSIBLE TO DOOR TO KEEP BAR OUT OF DOOR POCKET). STEP 15 INSERT EXPOSED PIVOT PLATE INTO TRACK OF PUSH BAR AND SLIDE IN OPPOSITE DIRECTION UNTIL PUSH BAR AND MOUNTING BAR ALIGN. VERIFY OPERATION OF EXIT DEVICE BY DEPRESSING PUSH BAR. ENSURE THAT ALL WIRES AND CONNECTOR ARE SECURE AND CLEAR OF PUSH BAR ACTUATION. SECOND PIVOT PLATE LOCK EDGE OF DOOR STOP PLATE INSIDE PUSH BAR ALIGN PIVOT PLATE WITH TRACK IN PUSH BAR LOCK EDGE OF DOOR AT THIS END ALIGN PIVOT PLATE WITH TRACK IN PUSH BAR SLIDE PUSH BAR INTO SECOND PIVOT PLATE SLIDE PUSH BAR UNTIL SECOND PIVOT PLATE IS EXPOSED STEP 15a FOR SE PUSH BARS, ALIGN PIVOT PLATE WITH SLOT ON INSIDE OF PUSH BAR FIRST THEN SLIDE BACK UNTIL SECOND PIVOT PLATE CAN BE INSERTING INTO TRACK. PIVOT PLATE NEAREST HINGE OF DOOR TRACK OF PUSH BAR, INSERT PIVOT PLATE HERE CUTOUT ON INSIDE OF PUSH BAR TO RELEASE LAST PIVOT PLATE REV: G SHEET 9 OF 12

10 STEP 16 ATTACH THE TWO END CAPS USING A SCREW DRIVER, ALIGN THE ATTACHED SCREWS WITH THE SLOT IN PUSH BAR AT EACH END. TIGHTEN SCREWS UNTIL END CAPS ARE IN PLACE. PRESS EXIT DEVICE BAR DOWN UNTIL IT CLICKS INTO PLACE. ACTUATOR INSTALLATION STEP 17 USING SUPPLIED TOOL, ADJUST THE UPPER ROD BY TURNING THE SQUARE SHAFT, CLOCKWISE TO LOWER OR COUNTER CLOCKWISE TO RAISE. ADJUST UNTIL THE THREADED HOLE ON THE SQUARE SHAFT ALIGNS WITH THE CENTER OF THE SLOTTED HOLE IN THE DOOR, AS SHOWN BELOW. LEAVE THE ADJUSTMENT TOOL IN PLACE. SCREW SLOTS IN PUSH BAR ROD ADJUSTMENT TOOL SQUARE SHAFT 3/8 SLOT IN DOOR END CAP PAN HEAD SCREW (2) PER END CAP DESIRED LOCATION OF HOLE IN SQ SHAFT REV: G SHEET 10 OF 12

11 ACTUATOR INSTALLATION STEP 18 MAKE SURE THAT TOP ACTUATOR IS TURNED TO LOCKED POSITION AS SHOWN. INSTALL TOP ACTUATOR (AT LOCKED POSITION) TO DOOR BY FIRST FASTENING ROD ATTACHMENT SCREW TO SQUARE SHAFT OF VERTICAL ROD USING 3/32 HEX KEY. REMOVE ADJUSTMENT TOOL AND MOUNT ACTUATOR TO DOOR WITH SUPPORT PLATE AND TWO #10-24 X1-1/2 PAN HEAD SCREWS. STEP 19 SLIDE COVER ONTO TOP ACTUATOR. SECURE WITH #6-32 X 1/4 PAN HEAD SCREW IN HOLE OF ACTUATOR AS SHOWN. SUPPORT PLATE YOKE (IN LOCKED POSITION) TOP ACTUATOR ROD ATTACHMENT SCREW (TIGHTEN BY HAND) ALIGN SCREW WITH THIS HOLE, TIGHTEN SCREW #6-32 X 1/4 PAN HD SCREW #10-24 X 1-1/2 PAN HD SCREW COVER REV: G SHEET 11 OF 12

12 PREPARATION FOR FIRE BOLT PLATES FIRE PACK ITEMS 12 1/16 X 1/16 DEEP 31/32 31/ /16 X 1/16 DP FIRE BOLT PLATE LOCK EDGE FIRE BOLT 3 1/2 8X #10-32 X 1 1/2 FLAT HEAD WOOD SCREW 3 1/2 FIRE BOLT INSTALLATION INSTRUCTIONS MOUNT FIRE BOLT PLATE USING (8) #10 FLAT HEAD WOOD SCREWS. INSERT FIRE BOLT BY STRIKING SQUARELY WITH A HAMMER. 9/16 X 1-5/8 DEEP FIRE BOLT PLATE FIRE BOLT ACTIVE DOOR 9/16 X 1-5/8 DEEP FIRE BOLT PLATE 5/8 X 1 DEEP INACTIVE DOOR BOTTOM OF DOOR FIREBOLT HOLE IN FLOOR (SEE FOR LOCATION) #10 FLAT HEAD WOOD SCREW 60 & 90 MINUTE SINGLE, PAIRS, & DOUBLE EGRESS BOTTOM OF DOOR 12 1/16 X 1/16 DEEP TYP FIRE BOLT 7.0 TYP 31/32 TYP BOTTOM OF DOOR 5/8 X 1 DEEP #10 FLAT HEAD WOOD SCREW 9/16 X 1-5/8 DEEP 45 MINUTE SINGLE, PAIRS, & DOUBLE EGRESS 2 17/32 BOTTOM OF DOOR 20-MIN DOORS NO FIRE BOLT PLATES REQUIRED REV: G SHEET 12 OF 12