33/3547A. Special tools needed: #10-24 tap Drill bits: #25, 5/16, 13/32, 1/2

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1 Concealed Vertical Rod Exit Device 33/3547A Installation Instructions Devices covered by these instructions: 33/3547A and 33/3548A Concealed Vertical Rod Exit Device 33/3547A-F and 33/3548A-F Fire Concealed Vertical Rod Exit Device CD33/3547A and CD33/3548A Concealed Vertical Rod Exit Device EL33/3547A and EL33/3548A Concealed Vertical Rod Exit Device Special tools needed: #10-24 tap Drill bits: #25, 5/16, 13/32, 1/2 Index: Screw chart... 2 Device installation Adjust rods... 6 Frame preparation... 7 Optional equipment... 8 information... 9 Metal door templates Wood door preparation Wood door templates Customer Service Allegion 2014 Printed in U.S.A Rev. 01/14-c

2 A SCREW CHART 1/4-20 x 1 1/4-20 x 1-1/2 Trim mount or sex bolts: (1-3/4 door) (2- door) B # /4 # /8 Surface mount or Sex bolts (1-3/4 door) Sex bolts (2- door) C # /8 Thread cutting End cap D #10-32 Bracket to latch E * # /2 Bracket to door * #10 1 Wood screw Bracket to door *Used with external tooth lock washer F # /8 Socket head Rod attachment G Rod adjusting screw Rod length adjustment H #8-32 5/16 Retaining clip I # /2 338 Strike J # /2 Ratchet release K #8-18 x 3/8 Thread cutting Center case cover 2

3 Draw horizontal and vertical 1 device center lines ( ). 2 See information on page 9 CL Place paper device template on door and prepare door. For wood doors - See pages 13 & 14 for special door preparation instructions. CL Paper template Metal - pg. 11 & 12 Wood - pg. 15 & 16 CL 39-9/16 To bottom of door Prepare mounting holes and cut-outs per template See trim instructions for pull side door preparation. Once hung, door should have undercut (gap) at bottom of door to finished floor RHR shown (LHR opposite) RHR shown (LHR opposite) 3 Prepare top and bottom of door for latch mounting brackets. 4 Drill ratchet release hole in door. 2-1/4" 1-9/32" 1-3/4" Latch cases (drill top and bottom of door) Latch case 1-9/32" of door 7/8" 7/8" Latch case 11/16 1/2 Stop height 13/16 5/8 Stop height 15/16 3/4 Stop height Reinforcing required Fire device (metal door) 2-1/4" Latch case 1-11/16" 1-3/4" 1-9/32" Panic device (metal door) Panic and fire (wood door) 7/16" Drill & tap 1/8" pilot drill (wood door) of door 7/16" Drill & tap 7/8" 7/8" C Latch L case 1/8" pilot drill (wood door) Latch Drill 1/2 dia. hole (inside face of door) 3

4 5 Measure to determine length to cut device. 6 Cut device to length. 1-3/16 minimum clearance (with end cap removed) Prepare device for cutting Tape Anti-rattle clip (remove while cutting) Cover plate (flush to pushbar) Device aligned with mounting holes Pushbar Cut device square Note: Device must be cut square for proper end cap fit 5/16 Note If 5/8 diameter wire access hole has been predrilled in door, cut device 5/16 from center of hole. Cut device square and remove all burrs 7 Assemble rods and latches and adjust length. Follow white and brown instruction cards on rods to set initial rod length 8 Install rods as shown. Rods are shipped with L-bracket attached. Insert rods with L-bracket pointing toward lock stile. Rotate rod until L-bracket protrudes through door cutout. If this is not possible, remove L-bracket and re-insert rod, then re-attach L-brackets. Measure top length Measure bottom length Subtract 1-9/16 Subtract 1-9/16 Total rod length (with latch bolt extended) Total rod length (with latch bolt extended) Fine tune the total length by threading latches in or out of rods F L-brackets CAUTION: L-brackets must be installed in orientation shown NOTE: Fire devices on metal doors use brackets on both sides of latches Top latch & rod Bottom latch & rod E D Shims used when required for alignment 4

5 Door surface 9 Install tailpiece guide and attach rods to center case. 10 Secure device to door and mount door to frame. Tailpiece guide *Tailpiece 1/8 Cut tailpiece if needed A Rotate tailpiece guide to match tailpiece Place device over L- brackets and install adjusting screws, then install retainers and locking screws Adjusting screws G * Tailpiece is attached to trim or cylinder depending on application Locking screws H Retainers B #325 Sex bolts or trim Device equal height to bottom of door on each end Bottom of door 11 Install top strike and ratchet release. 338 Top strike #425 Sex bolts (required) 12 Install bottom strike or prepare threshold. 385-A Bottom strike Mark and prepare 2 mounting bracket holes drill inside 13/32 drill outside Rounded edge Strike See Frame Preparation on page 7 for cut-out and holes Ratchet release I 1-1/8" 1/4" 1" 2-3/4" 3/8" CL Strike Threshold application 9/16" 385-A strike has two pieces. Grout bottom piece into floor and attach top piece to bottom with screw through slot. Note: Thresholds are not to be used with 38/3947-F Shim (if needed) J See Frame Preparation on page 7 for holes Spacer (use when frame has no door stop) Latch case Stop 3/32" R max. 1/8" 1-1/8" Flat threshold application Remove material as necessary to accommodate latch bolt throw 5/8" 5/8" 5

6 ADJUST RODS 1. Open door and release top latch bolt as shown (Figure 1). Top latch bolt Shown fully extended Depress pushbar and release. Make sure top latch bolt stays retracted as shown. Latch bolt retracted (flush with latch case) Figure 3 Figure Install bottom adjusting screw through bottom rod and install bottom retaining clip and locking screw (Figure 2). With top latch bolt still retracted, adjust bottom rod so latch bolt clears floor and bottom strike Remove bottom locking screw and retaining clip (Figure 2). Disconnect bottom vertical rod by removing bottom adjusting screw. Loosen top locking screw. Rotate top adjusting screw clockwise until top latch bolt is fully extended (Figure 1). Top adjusting screw Top locking screw Figure 2 Bottom retaining clip Bottom latch bolt (clears floor and strike) Figure 4 Close door and check bottom latch bolt for dead locking. After bottom rod is fully adjusted per steps 11 and 12, turn bottom locking screw in against flat on adjusting screw. Do not over-tighten. Check device operation by opening and closing door several times from the outside. Redo adjustment procedure if : - Top latchbolt is not held retracted - Bottom latchbolt does not clear floor and bottom strike Install end cap and center case covers. Bottom adjusting screw Bottom locking screw C 6. Check top latch bolt for deadlocking (latch bolt should not push in). Remove protective film from pushbar K 7. 6 Turn top locking screw in against flat on adjusting screw. Do not over-tighten.

7 FRAME PREPARATION 338 Top strike 6 min. 1 min. 1/8 Latch bolt RHR door Double door application CL Latch bolt LHR door Edge of stop 1-5/16 21/32 15/16 13/16 1-5/8 13/32 dia. 82 csk. x 3/8 dia. in frame Beveled edge Should face this direction in relation to doors 1- Doors swing out this direction 13/32 Beveled edge 15/16 Ratchet release Latch case 7/16 Reinforcing required #25 Drill #10-24 tap, 2 places 9/16 1-1/8 Plunger must go thru hole in door. Adjust so plunger releases latch bolt when door is closed. Plunger 7

8 OPTIONAL EQUIPMENT CD (CYLINDER DOGGING) 1. Remove mortise cylinder cam and reinstall in reverse (Figure 1). 2. Insert key and rotate cam to install the cylinder to the cover plate (Figure 2). 3. Remove key to slide cover plate in position in the mechanism case. Std. mortise cylinder Std. mortise cylinder Offset toward pushbar Dogging plate cover Std. mortise cylinder Cylinder collar Mortise cylinder cam Mortise cylinder cam CD function conversion Figure 1 Cylinder locating washer Cylinder lock nut Mechanism case Dogging procedure Turn cylinder key clockwise approx. 1/8 turn for standard dogging Depress pushbar Figure 2 8

9 BACKSET INFORMATION of latch NOTE: For 2 stile doors see bottom half of page is measured from outer edge of door as shown. Minimum stile is less glass stop (rectangular glass stop is recommended for stiles less than 2-1/8 ) of device Door stile Min. stile Beveled edge door Door type Wood Metal Min. stile Table Rounded edge door Min. stile Application 1-5/16 NA All 1-3/16 1-1/ /2 1-1/ /2 2-3/4 2-1/8-2-3/4 2-3/4-3-3/4 3-3/4-5 5 to flush 2-1/2-3-3/4 3-3/4-5 5 to flush 3-5/8 to flush Two vertical rod devices (panic) Single door (panic) Fire applications SPECIAL INSTRUCTIONS FOR 2 STILE DOORS of latch 1/8 offset 2 Door stile For 2 stile doors ONLY! Latch is offset 1/8 from Device as shown 1-3/16 Device backset of device 9

10 10 This page intentionally left blank

11 METAL DOOR RHR 33/3547A Device template 1/8 Radius Device See Information on page 9 RHR Cut-outs device side only Trim Sex bolts 5/16 drill inside 13/32 drill outside 5/16 drill inside 1/2 drill outside 3-1/8 For 3347A-F on hollow metal doors #7 drill, 1/4-20 tap if no outside trim or sex bolts are used. 19/32 1-3/8 of device 1-3/8 3-1/8 Radius 1-3/4 13/16 13/32 Line - is a reference line for trim and exit device alignment. Line - shown here should correspond to line - in the trim installation instructions 11

12 LHR See Information on page 9 of device METAL DOOR LHR 33/3547A Device template 1/8 Radius Trim Sex bolts 5/16 drill inside 13/32 drill outside 5/16 drill inside 1/2 drill outside Cut-outs device side only For 3347A-F on hollow metal doors #7 drill, 1/4-20 tap if no outside trim or sex bolts are used. 3-1/8 19/32 1-3/8 of device 1-3/8 Radius 3-1/8 1-3/ /32 Line - is a reference line for trim and exit device alignment. Line - shown here should correspond to line - in the trim installation instructions 13/16

13 WOOD DOOR PREPARATION - DOOR ROUTING 3- Minimum C Device and latch L 2 Minimum C of routing L 2- door 1-3/4 door C Device and latch L 4 1-5/16 1/2 Maximum thickness blocking shown this view only. Not provided by Von Duprin. 1 13/16 2 Places 13/32 C Device L Slot thru inside face only 39-13/16 To finished floor 19/32 1/8 Radius 4 3- Minimum 2 Minimum NOTE: Required door undercut is from finished floor (panic and fire) or 1/8 from threshold (panic only) To LC routing 11/16 Reference top & bottom 1-7/16 Minimum top & bottom Inside face of lock stile LHR SHOWN (RHR OPPOSITE) NOTES: 1. Mounting holes to be prepared at installation on door. 2. Trim or control application may require additional preparation, see trim or control instruction sheet. 3. Door edging should be installed after device installation. 13

14 WOOD DOOR PREPARATION - DOOR BLOCKING AND WRAP A. Install door blocking. See page 13 for door blocking dimensions. Note: If not using door wrap, the blocking can be installed after device is installed. Blocking Blocking B. Install door wrap if needed. Door wrap is required for Fire rated (F) devices. Note: Required on fire doors only, not supplied by Von Duprin (See door manufacturer s requirements) Door wrap 14

15 WOOD DOOR RHR 33/3547A Device Template 13/16 A RHR A = 1-5/16 as shown to outer edge of door 13/32 1-5/16 1-5/16 Beveled edge door Rounded edge door 3-1/8 1/8 radius of device of device 3-1/8 19/32 Cut-out device side only Trim Sex bolts 13/32 drill thru 1/2 drill thru Line - is a reference line for trim and exit device alignment. Line - shown here should correspond to line - in the trim installation instructions 15

16 LHR A = 1-5/16 as shown to outer edge of door A WOOD DOOR LHR 33/3547A Device Template 13/16 1-5/16 1-5/16 13/32 Beveled edge door Rounded edge door 1/8 radius 3-1/8 of device of device 19/32 3-1/8 Cut-out device side only 16 Line - is a reference line for trim and exit device alignment. Line - shown here should correspond to line - in the trim installation instructions Trim Sex bolts 13/32 drill thru 1/2 drill thru

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