DIE-CRAFT QWIKFRAME SFS-3000 / SFS-3500 STEEL FRAMING SYSTEM QWIKFRAME 7/21/2008. Die-Craft Steel Framing Systems Created By: M.
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1 QWIKFRAME 7/21/2008 A SOLUTION FOR THE FUTURE OF YOUR BUISNESS DCQ-REV-01 DIE-CRAFT QWIKFRAME SFS-3000 / SFS-3500 STEEL FRAMING SYSTEM Die-Craft Steel Framing Systems Created By: M.Osborne
2 Contents Included in the Scope of works:...3 Steel Framing System Specifications...4 Cut Type Profiles...5 Noggin Notch...1 Service Hole...1 Swage...1 Cut Type Profiles Cont...6 Drain Hole...1 Truss Hole...1 Stud holes...1 Flange Notches...1 Flange Notches...1 Corner Chamfer...1 Flange Notches...1 Corner Chamfer...1 Assembly of the Steel Framing Profile...7 Box Profile...8 Printing...8 Runout Table...9 Profile Drawing 0.8mm, 1.0mm, 1.2mm Tonne Decoiler P a g e
3 Innovative in Design our leading designers with 25 Years experience in the rollforming Industry, have produced a machine to the highest of standards. Offering Profile width of 75mm & 90mm The QwikFrame Series is fully automated to produce a product that s more flexible to suit your design needs. Creating profiles for walls, ceiling, sub floor, and trusses. With a seamless integration between the Quik Series Design Engineering Software, and the Qwikframe Machine Software, the placing of hole and punch positions in has never been easier. Listed below are the many different profile punches available with the Qwikframe SFS-3000 & SFS The Qwikframe SFS-3000 offers a gauge range from 0.8 mm to 1.2mm. The Qwikframe SFS-3500 offers a gauge range of 0.8mm to1.2mm or 1.2.mm to 1.6mm Included in the Scope of works: SFS-3000 SFS-3500 Steel Framing System 8 Punch Stations Plus Dimple Punch and swage Module Function to Facilitate the manufacture of channel and U Channel Profile 1 x Matthews Inkjet Printer (optional 2 nd print head can be fitted to print both sides). Die-Craft 2 Tonne Driven Compact Decoiler 2 x 3 Metre Runout Tables Die-Craft Inline Lubrication System Die-Craft Controller Interface Supply of the Quikseries Engineering Detailer Software, to allow for an automated production of any detailed building design. Swing Arm machine mounted Control cabinet 15 Inch touch screen windows CE based operating system 4140 deep nitride tooling Electrical wiring will comply to AS 3000 Maximum operating noise level: 85 1Mtr 3 P a g e
4 Steel Framing System Specifications Model Description Design Software Factory Software Gauge Range Available Profile Range Tooling Punches **Line speed Main Drive Power Hydraulic Power Hydraulic Reservoir Length Width Height Approx Weight Voltage & Current Qwikframe SFS-3000/SFS-3500 Steel Framing System Quik Series Design Software Qwikseries Software Interface 0.8mm, 1.0mm, 1.2mm, 1.6mm SFS mm SFS mm Ten Punch Stations 31mpm Net Speed SFS KW SFS KW 4 KW 40 L 5500 mm 1000 mm 1475 mm 2500kg 3phase 415VSC 32A Printer Matthews Jet-A-Mark 8000 Controller Pass line Height Qwikframe Controller Interface Approx 900mm Interlocked Sliding Tunnel Guards Maximum operating noise level: 85 1Mtr ** Estimated output Subject to Design complexity punching function and size. 4 P a g e
5 Cut Type Profiles Noggin Notch The Notch Profile allows a stud to pass through a Noggin, and is also used to give access for bracing which would be hard normally to cut out manually Noggin Notch Service Hole A Service Hole provides a path for tradesmen to run their electrical and plumbing. Saving time and money on the drilling or punching of holes, which can be difficult to access in certain parts of the building Swage Swaging the Stud t reduces size so that it may fit in to the same stud profile, but still keeping all of the outside surfaces flush 5 P a g e
6 Cut Type Profiles Cont Drain Hole Truss Hole Stud holes Flange Notches Flange Notches Corner Chamfer Flange Notches Corner Chamfer 6 P a g e
7 Assembly of the Steel Framing Profile Dimple 10 Fully automated in Design and Manufacture this application, helps to align and hold the joint ready for fixing, using a screw or rivet, this quick snap fixture helping to reduce the time taken for assembly. One of the other unique features of the dimple is to rebate the head of the screw or rivet below the surface of the profile Shown above is a Wafer Tek Screw commonly used in the fit up of the profiles shown. This is complimented by the use of a cordless screw gun for fitment of the screws. 7 P a g e
8 Box Profile LEG (B) LEG (A) With this profile as you can see in figure 1a we have the adaptability to fit one into the other. This is achieved by having leg (A) longer than leg (B) giving us a box section profile. Figure 1a Printing All of the components created by the Qwikframe System are individually labelled using the Ink Jet Printing System, mounted on the Rollformer, making it simple to assemble the frame components to there exact position on the corresponding frame location. 8 P a g e
9 Runout Table 2 x 3000mm long free standing gravity tables with infill sheets. Profile Drawing 0.8mm, 1.0mm, 1.2mm 9 P a g e
10 2 Tonne Decoiler Each Qwikframe System comes complete with a 2000kg Decoiler, with a specially designed lift arm to control the loop on the coil being fed to the Steel Framing Rollformer. This gives the Coil a smooth transition between the two components. Optional: Laser Loop Control Coil Capacity Maximum Coil Width Maximum Coil Diameter Voltage (3 Phase) Loop Control Expand Type Drive Motor Current (Three Phase) Width Height Length Weight 2000Kg SWL 300 mm 1450 mm 380v 415v Coil Lift Arm Pneumatic 2.2 KW 10 Amp 1200 mm 1730 mm 1300 mm Approx 480 kg This unit operates at the flick of a switch, with a pneumatic expansion to expand or contract the decoiler palms inside the loaded coil. It is also fitted with a forward and reverse toggle switch to prime the coil into the framing Rollformer. ** All items contained in this brochure are subject to change at any time, due to new technologies and design 10 P a g e
11 Steel Framing Systems give all the benefits associated with cold rolled steel sections to deliver a complete package of load bearing constructional solutions. Supreme versatility, ease of build ability, highspeed construction, all combine to enable tight deadlines to be achieved, and overall programme and project cost reduced. The Steel Framing System component range enables an infinite number of structural solutions to be achieved. It offers complete freedom of design from simple, functional construction to complex detailing. I would like to thank you on behalf of Die-craft engineering for the chance to send on this information on our Steel Framing System Please don t hesitate to call me if you have any queries, or wish to discuss any of the above mentioned in greater detail. Kind regards, Mark Osborne Customer Relations Manager 11 P a g e
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