Drilling and Tapping. A Buyers Guide.

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1 Drilling and Tapping A Buyers Guide

About Mirage Machines Mirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising

Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that

Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications.

generation ship build & repair mining & construction subsea utilities Our products are supported by industry experts who work closely with our

2 About Mirage Machines Mirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising uptime and improving productivity. Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that are capable of delivering the most exacting standards of tolerance with the highest quality output. Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications. Mirage have been granted ISO 9001:2008 certification for our design and manufacturing systems and we are able to provide full CE certification for our products. Industries Mirage manufacture a range of portable machines for a wide variety of applications and industries including: oil & gas wind power power generation ship build & repair mining & construction subsea utilities Our products are supported by industry experts who work closely with our customers to optimise performance for industry specific applications. With extensive experience within service companies, our teams understand the dynamics of a wide range of industries and have the capability to deliver turn-key solutions that both meet specific requirements and address complex challenges. Contact Us T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

3 Content Overview & Gallery Drilling HT20 0 to 2 diameter (12 ) Stroke Portable Drill HT60VF 0 to 6 diameter (17 ) Stroke Portable Drill HT40 0 to 4 diameter (16 ) Stroke Portable Drill HT50 0 to 5 diameter (17 ) Stroke Portable Drill Tapping T30 0 to 3 diameter (10 ) Stroke Portable Tapping T725 0 to 7.25 diameter (13 ) Stroke Portable Tapping Casing Pin Drilling DDU to 36 Diameter Mounting (Multi String) Casing Pin Drill

Introduction to Drilling and Tapping Mirage s range of machine tools are suitable for an array of on-site machining applications.

Our Mirage portable drilling and tapping machines use the latest linear guide ways and heavy duty spindles with ISO standard spindle tapers.

With drilling, tapping and casing pin drilling machines in our portfolio, we cover a wide range of machining requirements from 0-36 diameters.

4 Introduction to Drilling and Tapping Mirage s range of machine tools are suitable for an array of on-site machining applications. They are developed and continuously updated by our team of industry experts, who work closely with our customers to ensure you can optimise performance. Our Mirage portable drilling and tapping machines use the latest linear guide ways and heavy duty spindles with ISO standard spindle tapers. Our lightweight, yet heavy duty machines are available with mounting switch magnets which provide a versatile range of applications. With drilling, tapping and casing pin drilling machines in our portfolio, we cover a wide range of machining requirements from 0-36 diameters. The Mirage drilling and tapping machines can be used for a wide range of applications including: Flange stud re-threading Short stroke line boring Motor pump stud removal Armour plate drilling Flange stud drilling Bulkhead hole cutting Turbine pill drilling Turbine case stud removal

5 Drilling and Tapping Our portable drilling and

heavy duty spindles with ISO standard spindle tapers.

Efficient with all materials Range 0 Drive Power

HT30VF 0"-2" 0"-3" HT40 0"-4" 0"-5" HT50 0"-6" Tapping

25" Casing Pin Drilling DDU1636 16"-36" HT20 HT30VF

Portable Drill 0 to 3 diameter (12 ) stroke Portable

for smaller diameters 4MT spindle Manual and variable

auto feed HT40, HT50 HT40 Portable Drill 0 to 4

diameter (17 ) stroke Precision linear guides

5 5 Drilling and Tapping Our portable drilling and tapping ranges use the latest linear guide ways and heavy duty spindles with ISO standard spindle tapers. Available with mounting switch magnets for versatile application. Machine Model HT60VF Lightweight Heavy duty Versatile Efficient with all materials Range 0 Drive Power Options Pneumatic Hydraulic Drilling HT20 HT30VF 0"-2" 0"-3" HT40 0"-4" 0"-5" HT50 0"-6" Tapping T30 0"-3" T725 0"-7.25" Casing Pin Drilling DDU "-36" HT20 HT30VF HT60VF Portable Drill 0 to 2 diameter (12 ) stroke Portable Drill 0 to 3 diameter (12 ) stroke Portable Drill 0 to 6 diameter (17 ) stroke Heavy duty drill for smaller diameters 4MT spindle Manual and variable auto feed Available as special order Heavy duty drill for smaller diameters 4MT spindle Manual and variable auto feed HT40, HT50 HT40 Portable Drill 0 to 4 diameter (16 ) stroke HT50 Portable Drill 0 to 5 diameter (17 ) stroke Precision linear guides ISO40/ISO50 geared spindle Manual and variable auto feed Heavy duty 4 pillar construction Manual and variable auto feed 5MT spindle

to 36 diameter mounting (multi string) Rigid

drive Pressure relief system for blind taps

centre T: +44 (0) 1332 291767 F: +44 (0)

6 Drilling and Tapping T30 T725 DDU1636 Portable Tapping 0 to 3 diameter (10 ) stroke Portable Tapping 0 to 7.25 diameter (13 ) stroke Casing Pin Drill 16 to 36 diameter mounting (multi string) Rigid 3 pillar construction High torque reduction drive Pressure relief system for blind taps Heavy duty 4 pillar construction High torque reduction drive Pressure relief system for blind taps Twin aligned gear drilling spindles Fast swing clamp mounting Drill to centre T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

HT20 Portable Drill 11 stroke - Ø 2 capacity Rev 1.

Linear rails & guides for accuracy and rigidity A versatile, portable, drilling and boring

The machine can be bolted directly to the work piece or utilise our optional switch magnet base.

7 HT20 Portable Drill 11 stroke - Ø 2 capacity Rev 1.0 4MT spindle accepts standard tooling Auto / manual feed gearbox and motor Direct spindle drive Linear rails & guides for accuracy and rigidity A versatile, portable, drilling and boring machine for general drilling and stud removal applications. The machine can be bolted directly to the work piece or utilise our optional switch magnet base. The machine is supplied complete with: - Toolkit - Air filter lubricator (when air driven) and hose connection - Storage / shipping box - CE certificate - Packing list and manual. Page 1 of 3

8 HT20 Portable Drill Technical Details Maximum Hole Diameter (through base) 50mm 2 Standard Stroke 276mm 10.9 Maximum Stroke Available (optional) 500mm 20 R.P.M - Standard Min: 0 Max: 286 Drive - 6 bar (90 p.s.i) 3.0 Kw 4.0 hp Drive - 70 bar ( 1050 p.s.i) 4.5 Kw 6.0 hp Feed - 6 bar ( 90 p.s.i) 0.8 Kw 1.1 hp Feed - 70 bar (1050 p.s.i) 1.5 Kw 2.0 hp Air Consumption Required 2.69 m3/m 98 c.f.m Hydraulic Supply Required 50 L/min 13 Gal/min Feed Rates Hand Feed (feed/revolution) 2.5mm Variable Auto Feed (Hydraulic) 0-32mm/min /min Variable Auto Feed (Pneumatic) mm/min /min Weights and Dimensions Machine Weight 45 Kgs 100 Lbs Shipping Weight 69 Kgs 152 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Pneumatic model shown Rev. B/ Page 2 of 3

9 HT20 Portable Drill Optional Accessories PP2 11 KW 3 Phase Power Pack 60 L.P.M up to 90 BAR proportional remote operation 24 volt dc fully CE marked. Featuring remote pendant, speed control stop/start and emergency stop, frame with lifting points and load test cert. Magnetic Mounts Fast set mounting system featuring switch magnet mounts for the Mirage range of 2 and 3 axis milling machines and drilling and tapping machines. The magnets will fix the machines to any steel surface and provide a means of fixing that requires no change to the work piece. Page 3 of 3

HT60VF Portable Drill 17 stroke - Ø 6 capacity Rev 1.

machine for heavy duty drilling and stud removal applications.

10 HT60VF Portable Drill 17 stroke - Ø 6 capacity Rev leg heavy duty construction 5MT centre fed spindle Variable auto feed gearbox and motor A versatile, portable, drilling and boring machine for heavy duty drilling and stud removal applications. The machine can be bolted directly to the work piece or have our new optional switch magnet base. The machine is supplied complete with: - Toolkit - Air filter lubricator (when air driven) and hose connection - Storage / shipping box - CE certificate - Packing list and manual Page 1 of 2

11 HT60VF Portable Drill Technical Details Maximum Hole Diameter (through base) 152mm 6 Standard Stroke 450mm 17 Maximum Stroke Available (optional) 610mm 4.0 Hp R.P.M - Standard Min: Hp Drive - 6 bar (90 p.s.i) 3.0 Kw 1.5 Hp Drive - 70 bar ( 1050 p.s.i) 3.7 Kw 2.2 Hp Feed - 6 bar ( 90 p.s.i) 1.11 Kw 98 s.c.f.m Feed - 70 bar (1050 p.s.i) 1.64 Kw 4.0 Hp Air Consumption Required 2.69 m3/m 5.0 Hp Hydraulic Supply Required 50 L/min 13 Gal/min Feed Rates Hand Feed (feed/revolution) 2.5mm Variable Auto Feed 0-32mm/min /min Weights and Dimensions Machine Weight (including 10kg auto feed) 87 Kgs 191 Lbs Shipping Weight 123 Kgs 270 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Page 2 of 2

12 HT40 Portable Drill 16 stroke - Ø 4 capacity Rev 1.0 Accurate and rigid ISO40 spindle accepts standard tooling Geared reduction spindle drive Auto / Manual feed gearbox and motor A versatile, portable, drilling and boring machine for general drilling and stud removal applications. The machine can be bolted directly to the work piece or utilise our optional switch magnet base. The machine is supplied complete with: - Toolkit - Air filter lubricator (when air driven) and hose connection - Storage / shipping box - CE certificate, - Packing list and manual. Page 1 of 3

HT40 Portable Drill Technical Details Maximum Hole Diameter (through base) 100mm 4 Standard Stroke 406mm 16 Maximum Stroke Available (optional) 800mm 31.5 R.P.M - Standard Min: 0 Max: 58 Drive - Pneumatic @ 6 bar (90 p.

13 HT40 Portable Drill Technical Details Maximum Hole Diameter (through base) 100mm 4 Standard Stroke 406mm 16 Maximum Stroke Available (optional) 800mm 31.5 R.P.M - Standard Min: 0 Max: 58 Drive - 6 bar (90 p.s.i) 3.0 Kw 4.0 Hp Drive - 70 bar ( 1050 p.s.i) 4.5 Kw 6.0 Hp Feed - 6 bar ( 90 p.s.i) 0.8 Kw 1.1 Hp Feed - 70 bar (1050 p.s.i) 1.6 Kw 2.2 Hp Air Consumption Required 2.7 m3/m 98 c.f.m Hydraulic Supply Required 50 L/min 13 Gal/min Feed Rates Hand Feed (feed/revolution) 2.5mm Variable Auto Feed (Hydraulic) 0-32mm/min /min Variable Auto Feed (Pneumatic) 0-20mm/min /min Weights and Dimensions Machine Weight (including 10kg auto feed) 57 Kgs 125 lbs Shipping Weight 83 Kgs 183 lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Page 2 of 3

14 HT40 Portable Drill Optional Accessories PP2 11 KW 3 Phase Power Pack 60 L.P.M up to 90 BAR proportional remote operation 24 volt dc fully CE marked. Featuring remote pendant, speed control stop/start and emergency stop, frame with lifting points and load test cert. Magnetic Mounts Fast set mounting system featuring switch magnet mounts for the Mirage range of 2 and 3 axis milling machines and drilling and tapping machines. The magnets will fix the machines to any steel surface and provide a means of fixing that requires no change to the work piece. Page 3 of 3

portable, drilling and boring machine for general drilling and stud removal applications.

15 HT50 Portable Drill 16 stroke - Ø 5 capacity Rev 1.0 Accurate and rigid ISO50 spindle accepts standard tooling Geared reduction spindle drive Auto / Manual gearbox and motor A versatile, portable, drilling and boring machine for general drilling and stud removal applications. The machine can be bolted directly to the work piece or have our optional switch magnet base. The machine is supplied complete with: - Toolkit - Air filter lubricator (when air driven) and hose connection - Storage / shipping box - CE certificate - Packing list and manual Page 1 of 3

HT50 Portable Drill Technical Details Maximum Hole Diameter (through base) 125mm 5 Standard Stroke 405mm 16 Maximum Stroke Available (optional) 800mm 31.5 R.P.M - Standard Min: 5 Max: 60 Drive - Pneumatic @ 6 bar (90 p.

16 HT50 Portable Drill Technical Details Maximum Hole Diameter (through base) 125mm 5 Standard Stroke 405mm 16 Maximum Stroke Available (optional) 800mm 31.5 R.P.M - Standard Min: 5 Max: 60 Drive - 6 bar (90 p.s.i) 3.0 kw 4.0 hp Drive - 70 bar ( 1050 p.s.i) 3.7 kw 5.0 hp Feed - 6 bar ( 90 p.s.i) 1.11 kw 1.5 hp Feed - 70 bar (1050 p.s.i) 1.64 kw 2.2 hp Air Consumption Required 2.69 m³ 98 s.c.f.m Hydraulic Supply Required 50 L/min 13 Gal/min Feed Rates Hand Feed (feed/revolution) 2.5mm Variable Auto Feed 0-32mm/min /min Weights and Dimensions Machine Weight (including 10kg auto feed) 98 Kg 216 Lbs Shipping Weight 127 Kg 279 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Page 2 of 3

HT50 Portable Drill Optional Accessories PP2 11 KW 3 Phase Power Pack 60 L.P.M up to 90 BAR proportional remote operation 24 volt dc fully CE marked.

Magnetic Mounts Fast set mounting system featuring switch magnet mounts for the Mirage range of 2 and 3 axis milling machines and drilling

17 HT50 Portable Drill Optional Accessories PP2 11 KW 3 Phase Power Pack 60 L.P.M up to 90 BAR proportional remote operation 24 volt dc fully CE marked. Featuring remote pendant, speed control stop/start and emergency stop, frame with lifting points and load test cert. Magnetic Mounts Fast set mounting system featuring switch magnet mounts for the Mirage range of 2 and 3 axis milling machines and drilling and tapping machines. The magnets will fix the machines to any steel surface and provide a means of fixing that requires no change to the work piece. Page 3 of 3

18 T30 Tapping Machine 12 stroke - Ø 3 capacity Rev 1.0 Hardened and ground guide rods to maintain robust, accurate operation Quick key hole mounting High torque multiplication drive A portable, lightweight, heavy duty tapping machine for all general purpose on site tapping and flange stud tapping. The machine is supplied complete with toolkit including: - Hose connection - Motor & couplings - All required mounting base bolts (M10) - Storage / shipping box - CE certificate - Packing list and manual Page 1 of 2

19 T30 Tapping Machine Technical Details Maximum Tapping (without nose bush) 76mm 3 Maximum Diameter (through nose bush) 70mm 2.75 Location Diameter (nose bush) 80mm 3.15 Clamping Holes 3 off 10.5 thro - PCD 115mm 4.53 Standard Stroke 305mm 12 R.P.M Min: 1 Max: 11 Drive - 70 bar ( 1050 p.s.i) 3.7 Kw 5.0 Hp Hydraulic Supply Required 40 L/min 10 Gal/min Weights and Dimensions Machine Weight 53 Kgs 117 Lbs Shipping Weight 67 Kgs 147 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Page 2 of 2

A portable, lightweight, heavy duty tapping machine for all general purpose on site tapping and flange stud tapping.

20 T725 Tapping Machine 13 stroke - Ø 7.25 capacity Rev 1.0 Hardened and ground guide rods to maintain robust, accurate operation Quick key hole mounting High torque multiplication drive A portable, lightweight, heavy duty tapping machine for all general purpose on site tapping and flange stud tapping. The machine is supplied complete with toolkit including: - Hose connection - Motor & couplings - All required mounting base bolts (M10) - Storage / shipping box - CE certificate - Packing list and manual Page 1 of 2

21 T725 Tapping Machine Technical Details Maximum Tapping (without nose bush) 184mm 7.25 Maximum Diameter (through nose bush) 178mm 7.0 Location Diameter (nose bush) 185mm 7.28 Clamping Holes 3 off 10.5 thro - PCD 150mm Standard Stroke 330mm 13 R.P.M Min: 1 Max: 11 Drive - 70 bar ( 1050 p.s.i) 3.7 Kw 5.0 Hp Hydraulic Supply Required 40 L/min 10 Gal/min Weights and Dimensions Machine Weight 142 Kgs 313 Lbs Shipping Weight 196 Kgs 432 Lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Page 2 of 2

DDU1636 Casing Pin Drill Ø 16-36 diameters (multi string) Rev 1.

in a single operation. Used in conjunction with the band saw to provide a very efficient method of cutting and decommissioning pipeline, conductors, caissons and multiple grouted strings.

22 DDU1636 Casing Pin Drill Ø diameters (multi string) Rev 1.0 Efficient pin drilling cold cut method Helical drive spindle for 4, 6, 10, 12 cutters Swing gate quick clamp Subsea options available A casing drilling unit for creating all lift pin holes in a single operation. Used in conjunction with the band saw to provide a very efficient method of cutting and decommissioning pipeline, conductors, caissons and multiple grouted strings. DDU1636 is supplied with 4 / 100mm cutters as standard, optional kits are available for 6, 8, 10 and 12 applications. The machine is supplied complete with: - Toolkit, including quick release connectors - All required mounting legs and extensions - Storage / shipping crate - CE certificate - Packing list and manual Page 1 of 2

DDU1636 Casing Pin Drill Technical Details Minimum Pipe Diameter (Drilling) 152mm 6 Maximum Pipe Diameter (Drilling) 915mm 36 Minimum Clamping Diameter 405mm 16 Maximum

73 Kw 5.0 Hp Hydraulic Supply Required (max. power) 50 L/min 10 Gal/min Feed Rates Advance Manual Feed (Feed/Revolution) 4mm 0.

23 DDU1636 Casing Pin Drill Technical Details Minimum Pipe Diameter (Drilling) 152mm 6 Maximum Pipe Diameter (Drilling) 915mm 36 Minimum Clamping Diameter 405mm 16 Maximum Clamping Diameter 915mm 36 Min. / Max. Pin Diameters (4 standard) 100mm/4 302mm/12 Cutting Stroke 405mm 16 R.P.M Min: 10 Max: 60 Drive p.s.i (7 bar) 3.73 Kw 5.0 Hp Hydraulic Supply Required (max. power) 50 L/min 10 Gal/min Feed Rates Advance Manual Feed (Feed/Revolution) 4mm Weights and Dimensions Machine Weight 602 Kgs 1324 lbs Shipping Weight 654 Kgs 1438 lbs Shipping Dimensions Length Width Height mm inches mm inches mm inches Rev. B/ Page 2 of 2

24 23 Rental Managed from our specially designed UK facility, Mirage Machines offer a comprehensive and ever expanding range of portable machine tools specifically for rental by our customers, on a flexible daily, weekly or monthly basis. Whether you have machine shortages due to breakdown, a peak demand shortage or require a one-off application, our rental equipment can be there when you need it most. Training & Site Support Mirage have developed a range of specialist training packages, delivered by our experienced training team at our UK facility, or on-site across the globe, for all aspects of in-situ machining for your site service technicians. The team is made up of dedicated and specially trained service personnel, for your support and training in all in-situ applications of Mirage kit. With vast experience of application in demanding situations, let our team train and support your technicians for success. Servicing & Refurbishment Our team of dedicated, time served engineers offer a wealth of skills and experience in building and maintaining machine tools of all types. If you have a requirement for servicing or refurbishment, we can reverse engineer a bespoke solution for you, regardless of original manufacturer, condition or age. Maintain the quality of your machining assets and keep them on-line with our machine maintenance, servicing and refurbishment packages. T: +44 (0) F: +44 (0) sales@miragemachines.com Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

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