Coil Handling and Press Feeding Equipment YESTERDAY S INTEGRITY. TOMORROW S TECHNOLOGY.

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1 Coil Handling and Press Feeding Equipment YESTERDAY S INTEGRITY. TOMORROW S TECHNOLOGY.

2 CORPORATE OVERVIEW Founded in 1966, CHS Automation has become the industry leader in coil handling equipment. Technology driven machine designs provide a unique productive advantage to our customers. Our commitment is to build machinery with the integrity of yesterday and powered by the technology of tomorrow. As a vertically integrated company, we are able to ensure that components and assemblies are manufactured to the strictest of quality standards. Equipment offerings include complete coil feed lines, servo roll feeds, powered straighteners, coil reels, cradles and air feeds. CHS Automation s 45,000 square ft. main facility in Roseville, MI houses mechanical / electrical engineering, CNC machining, assembly and a crew of experienced technicians.

3 INDEX System Arrangements...2 System Arrangements...3 Traditional Feed Lines...4 Space Saver Feed Lines...5 Servo Roll Feeds...6 Servo Roll Feeder-Straighteners...7 Coil Reels...8 INDEX Powered Straighteners...9 Cradle-Straighteners / Air Feeds...10 Auxiliary Equipment...11 Servo Control Retrofitting...12 New / Reconditioned Equipment Integrations

4 1 The most versatile system designed for handling a wide range of material widths and thicknesses. Coil load car provides efficient coil loading and the combination peeler/ threader/ debender/ hold down station and exiting thread table allow one operator to power thread material from the reel to servo roll feed entry. SYSTEM ARRANGEMENTS This system features a pull-off reel and powered straightener to supply a free loop of stock to the servo roll feed. This high speed system is preferred for minimum or non-marking light gauge operations. The servo feeder/straightener removes coil curvature and accurately indexes material into the press. This cost effective system requires much less floor space than a powered straightener type system and is designed to run lighter gauge material. This system includes a powered coil reel and motorized hold down arm, with clock spring guard. The motorized wheel and thread table allow smooth threading into the servo feeder/straightener. This system can be used for various types of material. This system includes a coil load car and combination peeler/ threader/ debender/ hold down station and exit thread table to efficiently process a wide range of material widths and thicknesses. The system provides efficient loading, threading and set up operations while minimizing floor space requirements. 2

5 6 This space saving system was developed to efficiently process up to ¼ thick coiled steel for operations with limited floor space without sacrificing productivity. This compact system features hands free power threading for quick coil changes and a technologically advanced servo roll feed drive and control package for easy job setups. This application can also feature a free standing PTH station Cradle straighteners are easy to load and will accept any ID of coil. Heavy duty cradle side plates and nesting rolls confine the coil for control of heavy gauge materials. A properly sized straightener is driven from the common cradle drive for trouble free payout of straightened material to the servo roll feed. A combination hold down and threading unit may be supplied for handling over 3/16 thick coiled steel. Enclosed loop systems provide safe forced loop storage and are a preferred method for handling heavy gauge coil stock. Powered straighteners are specifically designed for inline reverse loop usage. The enclosed loop system is sized and equipped for the customer s specific handling requirements. These units are matched with a servo roll feed system with a powerful AC closed loop servo drive system for trouble free handling and feeding of heavy gauge coil stock. This system is essentially the same as system 8 with the addition of a pull-thru straightener mounted on the servo feed. This second straightener allows for flatness adjustments to be made just prior to the feed rolls. This cost effective system is utilized to handle from to thick mild steel coil stock in a confined floor space of less than 25. The servo driven feeder/straightener removes coil curvature and accurately indexes material into the press. SYSTEM ARRANGEMENTS 3

6 TRADITIONAL FEED LINES COMPLETE COIL FEED LINE SYSTEM TYPE 2 Capacities: 4,000 Lbs. x 12 wide x.156 Coil reel - manual expansion and air brake Powered straightener 3.00 diameter rolls Servo roll feed press mounted COMPLETE COIL FEED LINE SYSTEM TYPE 1 Capacities: 40,000 Lbs. x 60 wide x.210 Coil reel hydraulic expansion / coil car Powered straightener touch screen HMI Servo roll feed powered cabinet adjustment COMPLETE COIL FEED LINE SYSTEM TYPE 1 Capacities: 40,000 lb x 60 wide x Motorized straightening roll adjustment Hydraulic peeler threader debender hold down station System monitoring PLC with touch screen HMI 4

7 COMPLETE COIL FEED LINE SYSTEM TYPE 3 Capacities: 8,000 Lbs. x 30 wide x.070 Coil reel motorized with hydraulic expansion Laser variable speed loop control Servo roll feed - straightener combination COMPLETE COIL FEED LINE SYSTEM TYPE 4 Capacities: 20,000 Lbs. x 36 wide x.125 Coil reel motorized with coil hold down arm Threading table Servo roll feed straightener combination COMPLETE COIL FEED LINE SYSTEM TYPE 6 Capacities: 30,000 Lbs. x 66 wide x.156 Coil reel space saver loop control Hold down threading station with de-bender Servo roll feed / straightener piloting head COMPLETE COIL FEED LINE SYSTEM TYPE 6 Capacities: 20,000 Lbs. x 36 wide x.125 Coil reel space saver loop control Powered coil guide retaining system Servo roll feed / straightener hi-lift head SPACE SAVER FEED LINES 5

8 SERVO ROLL FEED MX3-24 Capacities: 24 Wide x.120 Three inch diameter roll Integrated press mounts Pivoting upper roll SERVO ROLL FEEDS SERVO ROLL FEED DRF-424 Capacities: 24 Wide x.187 Cabinet mounted with pass line adjustment Pilot roll lift Hand crank edge guides SERVO ROLL FEED DRF-542 Capacities: 42 Wide x.125 Cabinet mounted with pass line adjustment Heavy duty servo drive package Individual or unison edge guide adjustments SERVO ROLL FEED DRF-660 Capacities: 60 Wide x.156 Cabinet base mounted with motorized pass line adj. Pivoting upper roll system Individual or unison edge guide adjustments 6

9 SERVO ROLL FEED-STRAIGHTENER DRFS-436 Capacities: 36 Wide x.090 Straightener seven rolls x 3.5 diameter Digital straightener roll position indicators Cabinet base mounted with pass line adj SERVO ROLL FEED-STRAIGHTENER DRFS-866 Capacities: 66 Wide x.200 Straightener seven rolls x 4 diameter Piloting upper straightening rolls Entry stock end de-bender SERVO ROLL FEED-STRAIGHTENER DRFS-312 Capacities: 12 Wide x.156 Straightener seven rolls x 3 diameter Motorized pinch rolls stock threading Cabinet base with motorized pass line adj. SERVO ROLL FEED-STRAIGHTENER DRFS-542 Capacities: 42 Wide x.125 Straightener seven rolls x 3.5 diameter Digital straightening roll position indicators Motorized pinch rolls stock threading SERVO ROLL FEEDER-STRAIGHTENERS 7

10 COIL REEL DR60-18 Capacities: 6,000 Lbs. x 18 Wide x 72 OD VFD Motorized pay out Manual expansion Coil hold down arm with end wheel COIL REELS DOUBLE END COIL REEL DER60-12 Capacities: 6,000 Lbs. x 12 Wide x 72 OD Pull off mandrels with air brake tensioning Dual hydraulic expansion Motorized arbor rotation COIL REEL DR Capacities: 20,000 Lbs. x 48 Wide x 72 OD VFD Motorized payout Traveling coil load car Coil hold down with motorized end wheel COIL REEL TR Capacities: 40,000 Lbs. x 72 Wide x 72 OD Pull off mandrel with air brake tensioning Thread drive (hydraulic) Traveling mandrel with stationary load station 8

11 POWERED STRAIGHTENER PS Capacities: 24 wide x.156 Seven straightening rolls x 3 diameter VFD Variable speed payout Stock peeler threading table POWERED STRAIGHTENER PS Capacities: 72 wide x.150 Seven straightening rolls x 4 diameter Dual back-ups on upper and lower straightening rolls SYNC drive system with touch screen HMI POWERED STRAIGHTENER PS Capacities: 18 wide x.125 Seven straightening rolls x 2.25 dia. VFD Variable speed payout Entry and exit pinch rolls POWERED STRAIGHTENER PS Capacities: 54 wide x.060 Seven straightening rolls x 3.5 diameter Digital straightening roll position indicators Coil hold down and stock threading station POWERED STRAIGHTENERS 9

12 CRADLE-STRAIGHTENERS / AIR FEEDS CRADLE STRAIGHTENER CS Capacities: 20,000 Lbs. x 36 wide x.200 x 72 OD Seven straightening rolls x 4 diameter Coil hold down arm and stock de-bender Coil storage and load ramp DUAL GRIP AIR FEED DAF Capacities: 24 wide x 18 stroke x.040 Power pinch roll for threading Stock oiler system Cabinet base mounted with adjustments CRADLE STRAIGHTENER CS Capacities: 20,000 Lbs. x 60 wide x.200 x 72 OD Seven straightening rolls x 4 diameter Reverse loop deflector and overhead chute VFD Variable speed payout AIR FEED-STRAIGHTENER AF Capacities: 24 wide x 18 stroke x.125 Powered pinch stock threading rolls Five straightening rolls x 2.25 diameter Cabinet base mounted with adjustments 10

13 COIL HOLD DOWN ARM HDA-48 Hydraulic actuation Heavy duty fabrication Neoprene motorized end wheel PULL-THRU STRAIGHTENER PTS Capacities: 42 wide x.060 Seven straightening rolls x 3 diameter Motorized pinch rolls for stock threading Independent upper roll adjustments COIL LOAD CAR LC200 Capacities: 20,000 Lbs. x 72 OD Hydraulic powered travel Hydraulic powered lift Narrow coil support arms EXITING THREAD TABLE ETT24 Capacity: 24 Wide x 12 Long Loop Air operated raise and lower Flat top design Adjustable exit pass line AUXILIARY EQUIPMENT COIL UPENDER PSU200 Capacities: 20,000 Lbs. x 72 wide x 72 OD Motorized upending Motorized 180 degree rotation Narrow coil support arms 11

14 Servo Control Retrofitting SERVO CONTROL RETROFITTING In the past thirty years controls have gone through tremendous changes and improvements while the design of press feeds have stayed relatively the same. As older control systems begin to become obsolete, downtime for these repairs and replacement parts increase. Servo control retrofitting provides the latest servo technology in conjunction with existing roll feeds. Benefits include improved job set up times, increased production rates, part accuracy and serviceability. CHS Automation / Pneumatic Feed Service has become the industry leader in servo control upgrades. We perform more retrofit installations than all other companies combined. Our universal controls are adaptable to most makes and models of roll feeds. This smart system requires no auxiliary software as all parameters are programmed through the standard HMI. In summary: New servo controls are more accurate, efficient, and have features that bring versatility to your press room, resulting in increased production and minimized downtime. Master Control Start and Stop Speed Adjust/Feed Length Adjust Drive Motor Start and Stop Emergency Stop Button Manual/Auto Selection Feed Rolls Open-Close Selector Switch Hand Held Jog Control (F/R) Jog Forward/Reverse Pilot Pin Release On/Off Self-Diagnostics 99 Job Storage Memory On the Fly Micro Adjust via +/- Keystroke Input and Output Status Displays Each job may have Independent Max Speed, Length, Acceleration, Deceleration, and Jerk Settings Batch Count Capability Error History Log Password Protected Control Inch or Metric Programming 12

15 New CHS Automation Powered Straightener PS Capacities: 54 wide x.080 Fully Integrated Control System Reconditioned Coil Reel & Load Car Capacities: 20,000 lb x 54 wide CHS Automation in conjunction with Pneumatic Feed Service can supply a complete press feed line utilizing both new and reconditioned equipment. The machinery is mechanically and electrically integrated. This option typically creates significant capital expenditure savings without sacrificing quality. Contact your representative for more information. NEW/RECONDITIONED EQUIPMENT INTEGRATIONS

16 New Machinery The Best of Both Worlds Used Machinery PNEUMATIC FEED SERVICE Thirteen Mile Rd. Roseville, MI (P) (F)