Miniature INDUSTRY MEDICAL AUTOMOTIVE. Precision Machining Solution for the Miniature Industry

Size: px

Start display at page:

Download "Miniature INDUSTRY MEDICAL AUTOMOTIVE. Precision Machining Solution for the Miniature Industry"

Dennis Rodgers
5 years ago
Views:

MINIATURE Industry The latest technological and

electronic and aerospace fields have led to the

This requires sophisticated miniature machines and

ever-increasing requirements of the miniature

Increased miniaturization has increased the demand

1 MINIATURE Industry The latest technological and industrial advances in the automotive, medical, electronic and aerospace fields have led to the miniaturization and increased precision of mechanical devices. The components used are smaller and more complex. This requires sophisticated miniature machines and machining processes to ensure manufacturers meet the ever-increasing requirements of the miniature industry. Increased miniaturization has increased the demand for Swiss-type CNC lathes with growth in the region of 20-40% in recent years. This phenomenon has generated an increased demand for TaeguTec cutting tools, as TaeguTec supplies the most suitable tooling solutions for the miniature industry market. Member er IMC Group

Miniature INDUSTRY Precision Machining Solution for the Miniature Industry

place as close as possible to the Guide Bush to maximize rigidity,

However, the narrow density of the installed tools makes insert and tool

It also restricts the number of potential tools that can be installed on

Whether the material is stainless steel, titanium or other diffi

2 Miniature INDUSTRY Precision Machining Solution for the Miniature Industry Machining on Swiss-type CNC turning centres requires the cutting to take place as close as possible to the Guide Bush to maximize rigidity, accuracy and surface fi nishes. However, the narrow density of the installed tools makes insert and tool holder changeovers diffi cult. It also restricts the number of potential tools that can be installed on the machine. Whether the material is stainless steel, titanium or other diffi cult-to-cut alloys, TaeguTec offers the best tooling solutions for any turning centre or small part precision machining situation. AUTOMOTIVE MEDICAL Automotive Components Medical Components 2 Total Machining Solutions for the Miniature Industry

3 COMPUTER & OA OTHERS Computer & OA Components Other Components 3

Precision Solutions for Small Part Machining

tooling solutions for small part machining is

specialised tools for miniature machining.

manufacturing of small parts that are critical

4 Precision Solutions for Small Part Machining Productivity, quality improvements and optimum tooling solutions for small part machining is a major market for TaeguTec s ISO and specialised tools for miniature machining. Our cutting tools offer fast, precise manufacturing of small parts that are critical in automotive, medical, electronics and the aerospace industries. Milling Internal Machining Holemaking 4 Total Machining Solutions for the Miniature Industry

5 MINIATURE Industry Threading Turning Grooving, Turning & Parting Turning, Parting, Grooving & Threading 5

Turning Our turning line offers optimum solutions by providing precision geometry and

With multiple grades using the latest coating technology and innovative chip breaker

is guaranteed with the peripherally ground geometry Low cutting forces due to the

control at low feed rates and depths of cut, credit to an optimised corner chip

and excellent surface finish Small corner radius size: R0.1, 0.2 and 0.

changeover with simple lever clamp design Both front and side clamping is available

two-directional clamping force No limitations: can be used with all Swiss-type turning

and boring bars suitable for the turning of small workpieces Insert Produced in two

76mm) Excellent surface finish prevents micro chipping and prolongs tool life

6 Turning Our turning line offers optimum solutions by providing precision geometry and the tough grades to meet your machining needs. With multiple grades using the latest coating technology and innovative chip breaker design, TaeguTec turning products show superior performance in miniature precision turning. SA Chipbreaker Ground positive ISO inserts for high precision turning High precision is guaranteed with the peripherally ground geometry Low cutting forces due to the dynamically inclined sharp cutting edge with a wide groove geometry Excellent chip control at low feed rates and depths of cut, credit to an optimised corner chip breaker design Suitable for swiss sliding head turning centers with its soft cutting and excellent surface finish Small corner radius size: R0.1, 0.2 and 0.4mm Back Clamping Holder Quick change holders for Swiss-type lathes Quick insert changeover with simple lever clamp design Both front and side clamping is available Rigid and stable clamping force guaranteed with unique backward and downward two-directional clamping force No limitations: can be used with all Swiss-type turning machines Boring bars and inserts for small component machining New range of inserts and boring bars suitable for the turning of small workpieces Insert Produced in two insert types - ground & pressed-to-size Micro size Insert (IC=3.97, 4.76mm) Excellent surface finish prevents micro chipping and prolongs tool life Available in both right-hand and left-hand operation types Boring Bar Improves chip evacuation Stable machining with reduced chatter Bore machining as small as 6mm diameter possible Shanks available in steel and carbide Dmin = 6mm 6 Total Machining Solutions for the Miniature Industry

7 MINIATURE Industry Turning Positive Inserts Positive ISO inserts for small parts machining with uncoating, coating & cermet grades Low cutting forces credit to its positive rake angle Wide application range Suitable for a wide variety of materials CBN Inserts Small Positive CBN inserts for high speed machining (less than IC 6.35 ) Excellent cutting performance for hardened steel Wide application range TB610, TB650, TB670 and TB730 grades available 7

8 Turning, Parting, Grooving & Threading For external machining applications such as turning, back turning, parting, grooving and threading; TaeguTec is proud to introduce the Swiss-type CNC lathe product line for miniature component machining. Swiss Tool Series Compact turning tools for Swiss-type CNC lathes Applicable to a variety of operations such as turning, back turning, parting-off, grooving, threading Fully grounded tool holders provide accurate positioning while machiningng Tools and inserts engineered for compact positioning whilst machining in Swiss-type lathes Sharp cutting edges adapted to small component machining in low cutting conditions for a no bur finish diameter: Ø8 8 Total Machining Solutions for the Miniature Industry

MINIATURE Industry Internal Machining For convenient,

designed for multi-tooling using only one sleeve for reduced

Optimised for Swiss-type CNC lathes, is an all in one tool for

Internal turning, profiling, grooving and face machining of

face machining especially on small diameters Threading Grooving

9 MINIATURE Industry Internal Machining For convenient, multi-functional internal machining, try our all new line; designed for multi-tooling using only one sleeve for reduced down time at the tool post. Optimised for Swiss-type CNC lathes, is an all in one tool for threading, grooving and boring. Internal turning, profiling, grooving and face machining of small diameters Internal coolant through the body Internal machining from Dmin 0.6mm Best solution for internal turning, profiling, grooving and face machining especially on small diameters Threading Grooving Boring Sleeves for TaeguTec new sleeves have been designed to accommodate the and. The sleeves have a stopper inside the hole, so customers can machine without the resetting process after indexing. It also allows users to replace tools without taking the sleeve from the tool post. Convenient for change tool on machine for (Ø4mm & Ø7mm) for 9

10 Turning, Parting & Grooving Be it small grooving, turning and parting ; TaeguTec s offers high productivity improvement., with 4 cutting edges, 4 cutting-edges with chip former for grooving, parting and recessing 4 edges with a J type chipbreaker -Excellent chip control and high quality surface finish grooving 3 contact points with side torx screw -Accurate positioning of insert when indexing Insert indexing from both sides s of the holder -A major advantage to Swiss-type lathes L-hand R-hand 10 Total Machining Solutions for the Miniature Industry

MINIATURE Industry Turning, Parting & Grooving The innovative line is a multi-functional

Designed for Swiss-type CNC lathes, the will reduce the machining process and cycle time.

Accurate inserts with high repeatability Pressed to size chipformer Top and bottom prisms

-TSJ/C-single ended inserts for parting and grooving -TDT-unique, double-ended insert for

TDT TDJ / TDC TSJ / TSC For small ID Turning and Grooving Economical double-ended insert

applications - TDIM: pressed insert with efficient chipbreaker for boring and grooving

11 MINIATURE Industry Turning, Parting & Grooving The innovative line is a multi-functional optimal line for turning, parting and grooving of small parts. Designed for Swiss-type CNC lathes, the will reduce the machining process and cycle time. Turning, Parting & Grooving solutions for small parts machining on Swiss-type CNC lathe Accurate inserts with high repeatability Pressed to size chipformer Top and bottom prisms hold insert firmly and accurately -TDJ/C-unique, double-ended insert for grooving and parting -TSJ/C-single ended inserts for parting and grooving -TDT-unique, double-ended insert for side turning and grooving TTER/L-SH External Turning and Grooving holder for Swiss automatics TDT TDJ / TDC TSJ / TSC For small ID Turning and Grooving Economical double-ended insert Strong clamping with fully supported seat Internal coolant through the shank Multiple applications - TDIM: pressed insert with efficient chipbreaker for boring and grooving operation - TDIP: ground insert for precise machining - Internal machining from Dmin 12.5mm - Special insert for threading and profiling are available on demand 11

Threading TaeguTec s ISO standardized and

choice for internal external threading of small parts.

Turning Internal coolant through the body Internal

threading especially on small diameters Solid carbide

mills for Internal Threading Thread end mills for

Excellent chip control Clear and easy dentification

Internal M-Type U-Type Regular Type (less than IC6.

12 Threading TaeguTec s ISO standardized and custom-tailored cutting tools are the best possible choice for internal external threading of small parts. Mini carbide bars for ISO Full Profile Internal Thread Turning Internal coolant through the body Internal machining from Dmin 4mm Best solution for internal threading especially on small diameters Solid carbide end mills for Thread milling Short solid carbide end mills for Internal Threading Thread end mills for miniature industry Grade: TT9030 Standard thread line for internal and external machining High profile accuracy Improved performance and product consistency Excellent chip control Clear and easy dentification Standard torx screw and toolholders for External for Internal M-Type U-Type Regular Type (less than IC6.35) (less than IC6.35) (less than IC6.35) 12 Total Machining Solutions for the Miniature Industry

MINIATURE Industry Milling For precise machining of small parts on Swiss-type CNC lathes, TaeguTec s various end mills and milling cutters offer only

B A B High feeed end mill for general purpose A A Excellent chatter dampening ability due to unequal spacing of cutting edges Unequal spaced cutting

chip evacuation SED 4 U RIF 2 : Square end mill for rib machining RIB 2 : Ball nose end mill for rib machining HMF 2 : Square end mill for miniature

metals AXMT 06-EM R-EM Small insert size enables high number of teeth Low cutting resistance by positive helical cutting edge Suitable for small part

13 MINIATURE Industry Milling For precise machining of small parts on Swiss-type CNC lathes, TaeguTec s various end mills and milling cutters offer only the best quality and productivity. B A B High feeed end mill for general purpose A A Excellent chatter dampening ability due to unequal spacing of cutting edges Unequal spaced cutting edges with a 45 helix angle means decreased vibration and increased feed rate Unique flute geometry provides excellent chip evacuation B Excellent chip evacuation SED 4 U RIF 2 : Square end mill for rib machining RIB 2 : Ball nose end mill for rib machining HMF 2 : Square end mill for miniature SMB 2-3: Ball nose end mill for miniature AES 2 : 2 flute square end mill for non-ferrous metals AES 3 : 3 flute square end mill for non-ferrous metals AXMT 06-EM R-EM Small insert size enables high number of teeth Low cutting resistance by positive helical cutting edge Suitable for small part machining Economical 4 edged inserts to compliment the quad line Chase Quad has been designed with high density teeth to maximize feed rates on this small diameter product lines. AXMT 06-HF AXCT 06-AL TE90AX- -06 (Dia range: Ø8-Ø40mm) SDMT 05 TE90SD- -05-C (Dia range: Ø10-Ø40mm) 13

Holemaking From deep hole drilling to head changeable drills for Swiss-type CNC lathes, TaeguTec s family of holemaking

Solid carbide drill High hole accuracy & excellent surface finishes Excellent chip flow Low cutting forces Newly evolved

L system Smooth chip evacuation with unique flute geometry Drilling depth up to 30xD without pecking cycle High quality

IT7 to IT9 tolerance can be achieved Excellent straightness and concentricity Surface roughness of 0.4-1.

14 Holemaking From deep hole drilling to head changeable drills for Swiss-type CNC lathes, TaeguTec s family of holemaking cutting tools meet all drilling, boring and reaming needs. Solid carbide drill High hole accuracy & excellent surface finishes Excellent chip flow Low cutting forces Newly evolved Deep hole drilling Solid carbide drill with M.Q.L system Smooth chip evacuation with unique flute geometry Drilling depth up to 30xD without pecking cycle High quality of holes with low cutting forces & increased rigidity Head changeable gun drill - No setup time Drilling precision of IT7 to IT9 tolerance can be achieved Excellent straightness and concentricity Surface roughness of Ra is easily obtained T-REAM TaeguTec Reamer line A wide variety of reamers available Highly productive reaming for high-speed machining Delivers high hole accuracy (Head Exchangeable Type) (Blade Type) (Solid Type) 14 Total Machining Solutions for the Miniature Industry

Innovative quick change system Optimum flute

flute for smooth chip evacuation & coated

can cover different diameter of drill head

machining Drilling, boring, face & external

Short set-up and cycle time Minimized tool

15 MINIATURE Industry Holemaking Head Changeable Drill New head changeable drill - Innovative quick change system Optimum flute design with twisted coolant holes Polished flute for smooth chip evacuation & coated body for prolonged body life One drill body can cover different diameter of drill head Multifunctional tool for small parts machining Drilling, boring, face & external turning and even grooving with one tool Short set-up and cycle time Minimized tool positions and reduced tooling cost Drilling Boring External Turning Grooving 15

16 Tooling System TaeguTec provides optimal tooling solutions for tools and the tool post. Our extensive line of tooling systems, including straight shanks and ER collets, facilitate the best machining for Swiss-type lathes. STRAIGHT SHANK Various collet chuck for Swiss-type CNC Machine ER Mini Collet Chuck ER Collet Chuck Straight Shank Mini Collet Straight Shank Double Mini Collet SLEEVE Sleeve for and on Swiss-type CNC lathe for (Ø4mm & Ø7mm) for ER COLLET Wide range of ER collet ER Collet ER Collet for internal coolant ER Collet sets ER Collet Cuck set 16 Total Machining Solutions for the Miniature Industry

MINIATURE Industry Matrix CTMS Reduce hidden tool cost with MATRIX

tool crib s needs from minimal tooling to comprehensive tool management

MATRIX is an efficient, cost-effective system reducing inventory,

At the heart of our tool management vision; the MATRIX system; easy to

monitoring via a database specifi cally designed for tooling and

The MATRIX monitors supply chain, inventory and procurement.

17 MINIATURE Industry Matrix CTMS Reduce hidden tool cost with MATRIX TaeguTec s Commodity & Tool Management Services (CTMS) will meet any tool crib s needs from minimal tooling to comprehensive tool management services for all end-users. MATRIX is an efficient, cost-effective system reducing inventory, warehouse procurement and overall tool handling costs. At the heart of our tool management vision; the MATRIX system; easy to use, fully automated simplifying daily data performance collection and monitoring via a database specifi cally designed for tooling and process improvement. The MATRIX monitors supply chain, inventory and procurement. Our CTMS sole purpose is productivity improvement based on the best-in-class tooling and improvement software available. When it comes to enhanced productivity and effi ciency, the CTMS is the optimal choice! 17

18 Success Stories TaeguTec s extensive tooling experience with Swiss-type lathe companies means the best machining solutions, tools, tool geometry and machining conditions the market has to offer. Our product line covers all components machining for Swiss-type lathes guaranteeing customers productivity and quality. EXAMPLE 1. - Workpiece : Spool - Material : Alloy Steel (SCM 415) - Cycle Time : 72 second Time Sheet Tool List 18 Total Machining Solutions for the Miniature Industry

19 MINIATURE Industry EXAMPLE 2. - Workpiece : BASE - Material : Stainless Steel (SUS 630) - Cycle Time : 77 second Time Sheet Tool List 19

20 TaeguTec Global Supply Network World Headquarters TaeguTec Ltd. 304 Yonggye 4-ri, Gachang-myeon, Dalseong-gun, Daegu , KOREA Tel: Web: Argentina TaeguTec Argentina SA 11 de septiembre Piso 7 (C1429BJC) Ciudad Autόnoma Buenos Aires, Argentina Tel: ventas@taegutec.com.ar Australia TaeguTec Australia Pty Ltd. 53/9 Hoyle Avenue Castle Hill P/C NSW 2154, Sydney, Australia Tel: sales@taegutec.com.au Belarus Rep. Twing-M 3/2 Klumova Str, Minsk, , Republic of Belarus Tel: info@twing.by Belgium USI-TOOLS S.P.R.L. Parc Industriel Des Hauts Sarts1 Avenue, Herstal, Belgium Tel: usitools@skynet.be Brazil TaeguTec Brasil Ltd. Rua Tito, 104-Lapa-Cep São Paulo, Brasil Tel: vendas@taegubrasil.com.br Chile Cutting Tools Chile E.I.R.L. Alcade Pedro Alarcón Nº 765, San Miguel, Santiago - Chile Tel: ventas@cuttingtools.cl China TaeguTec China RM 1205, Huishang Office Building, No.1286 of Minsheng RD, Pudong New District, Shanghai, China PC: Tel: mail@taegutec.com.cn Croatia Intehna Zagreb d.o.o. Susedsko polje bb, HR Zagreb-Susedgrad, Croatia Tel: intehna-zagreb@ zg.t-com.hr Czech Rep. TaeguTec ČR s.r.o. Domažlická 180a, CZ Plzeň, Czech Rep. Tel: top@taegutec.cz Denmark TaeguTec Scandinavia A/S. Omøgade 8, DK-2100 Copenhagen, Denmark Tel: tts@taegutec.dk Egypt Alex Power Technology 63 Gesr El Suezst, Omar Ibn El Khattab Division, Cairo, Egypt Tel: /4 alex.power@menanet.net Finland Knorring OY Karvaamokuja Helsinki Tel: knorring@knorring.fi France Ingersoll TaeguTec France S.A.R.L 21, rue Galilée F CHAMPS-sur-MARNE, France Tel: +33 (0) info@ingersoll-imc.fr Germany Ingersoll Werkzeuge GmbH Kalteiche Ring 21-25, D-35708, Haiger, Germany Tel: info@ingersoll-imc.de Greece FG Technotools-G.& K.Fakitsas Co. 25th Martiou & Thrakis 15, Vrilissia, Athens, Greece Tel: Giorgos@technotools.gr Hungary TaeguTec Hungary Kft Törökbálint, Hosszúrét u. 1. (ViV Center) Tel: info@taegutec.hu Web: India TaeguTec India P Ltd. Plot Nos.119 & 120, Bommasandra Industrial Area, Phase 4, Bangalore , India Tel: shankar@taegutec-india.com Indonesia PT. TaeguTec Indonesia Ruko Plaza Mentang, Blok B. No 23 Lippo Cikarang, Bekasi 17550, Indonesia Tel: /10 sales@taegutec.co.id Ireland Hardmetal Machine Tools Ireland Ltd. Dargan House, Duncairn Terrace, Bray Co. Wicklow, Ireland Tel: sales@hardmetal.ie Italy Ingersoll TaeguTec Italia S.R.L. Via Montegrappa 78, Arese (MI), Italy Tel: taegutec@taegutec.it Japan Ingersoll-TaeguTec Japan Ltd. - Osaka / Head offi ce Senri Asahi Hankyu Bldg. 15F Shinsenri-Higashimachi Toyonaka-shi Osaka , Japan Tel: itj@ing-taeg.co.jp Web: - Nagoya / Branch offi ce Tel: Tokyo / Branch offi ce Tel: Malaysia TaeguTec Tooling Systems Malaysia Sdn. Bhd No5, Jalan Sungai Kayu Ara32/39 Taman Berjaya, Seksyen Shah Alam Selangor Darul Ehsan, Malaysia Tel: info@taegutec.com.my The Netherlands T.C.E. Kennedylaan 14, 5466 AA, Veghel, The Netherlands Tel: +31 (413) info@taegutec.nl Website: New Zealand TT Pacific 1/501 Mt. Wellington Highway Sylvia Park, Auckland, New Zealand 1060 Tel: sales@iscar.co.nz Norway Norwegian Tools AS Osloveien Moss Tel: post@09070.com Pakistan Dynamic Tooling Services Office No.301, 3rd Floor, Royal Center, Blue Are, Fazal-E- Haque Road, Islamabad, Pakistan Tel: info@dts.com.pk Philippines Colt Commercial Suite 505-A Padilla de Los Reyes Bldg, 232 Juan Luna st. Binondo, Manila, Philippines Tel: ~92 cyrus@colt.com.ph Poland TaeguTec Poland Sp. z o.o. Ul. Kościelna Wrocław, Poland Tel: sales@taegutec.pl Portugal Hexatool, S.A. Rua Casal Galego, No Marinha Grande, Portugal Tel: /5 hexatool@hexatool.com Romania TaeguTec Tools SRL 59 Dacia Blv., Corp Anexa, 1st floor, District 1, Bucharest, Romania, Tel: marian.luca@taegutec.ro Russia TaeguTec Russia , Russia, Moscow, 2nd Magistralnaya str, 8A, building 5 Tel: sales@taegutec.ru Serbia Intehna Beo d.o.o. Autoput 22, Zemun, Serbia Tel: info@intehnabeo.rs Singapore TT Tooling Systems BK502, #03-823,Jurong West Avenue 1, Singapore Tel: kltan@sinotool.com.sg Slovakia TaeguTec Slovakia, s.r.o. Bytčická 2/ Žilina Slovak Republic Tel: handak@taegutec.sk Slovenia Intehna d.o.o. Špruha 40, Si-1236, Trzin, Slovenia Tel: info@intehna.si South Africa TaeguTec South Africa (Pty) Ltd. P.O. Box 3121, Springs, South Main Reef Road, New Era Springs Gauteng, South Africa Tel: chris@taegutec.co.za Spain TaeguTec Spain S.L Miquel Servet, 35 P.I.Bufalvent Manresa (Barcelona), Spain Tel: info@taegutec.es Sweden TaeguTec Scandinavia A/S. Ämbetsgatan Hedemora Tel: tts@taegutec.dk Taiwan Taiwan Full Dare Co., Ltd. No. 176, Hwan-Pei Road, Chungli City 32011, Taiwan R.O.C. Tel: george.chou@taegutec.com.tw Whacking Industry Co., Ltd. No. 56, Ming-Tai St., Ku-Shan District, Kaohsiung 807, Taiwan R.O.C. Tel: , whaking.tainan@msa.hinet.net Thailand TaeguTec(Thailand) Co.,Ltd. 6/177 M.7 Srinakarin Rd., T.Bangmuang, A.Muangsamutprakarn, Samutprakarn 10270, Thailand Tel: , info@taegutecthai.co.th Turkey TaeguTec Turkey Keyap Çarşı Sit. F2 Blok No: 101/A Y.Dudullu Ümraniye istanbul,türkiye Tel: info@taegutec.com.tr Ukraine TaeguTec Ukraine 40-b Pushkin prospect Dnepropetrovsk Ukraine, Tel: td@taegutec.com.ua United Arab Emirates A.F.Husain Al Ghurair W/H Shed No. 60 Al Quoz Industrial Area P.O. Box: 4007 Dubai, UAE Tel: info@afh-tools.com United Kingdom TaeguTec UK Ltd. Waterside, Grange Park, Wetherby, Leeds, LS22 5NB, United Kingdom Tel: info@taegutec.co.uk U.S.A Ingersoll Cutting Tools 845 S Lyford Road Rockford, IL , U.S.A. Tel: info@ingersoll-imc.com Vietnam BORAMTEK VIETNAM CO., LTD No. 4-17A Street, Bien Hoa Industrial Zone 2, Dong Nai, Vietnam Tel: yslee@boramtek.com Member IMC Group Cat.No: English Version: CT 09/2011 TaeguTec LTD.

The power generation industry is a key sector on a global scale where the electricity generated supports industrial and everyday life activities.

The power generation industry is a key sector on a global scale where the electricity generated supports industrial and everyday life activities. It is clearly one of the most quintessential infrastructures.