The power generation industry is a key sector on a global scale where the electricity generated supports industrial and everyday life activities.
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- Shanon Hudson
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1 The power generation industry is a key sector on a global scale where the electricity generated supports industrial and everyday life activities. It is clearly one of the most quintessential infrastructures. As a reliable partner of the industry, provides specialized cutting tool solutions to improve the production processes and precision for the industry s specific facilities, consequently playing its role to improve the worldwide power plant sector.
2 Power Generation industry Power Solution Various types of core components in the power plant industry, such as steam and gas turbine generators for nuclear and thermal power, Hydro turbine generators and hydraulic power are produced with unique component geometries and material grades that are individually specific to each power plant builder. The power generation experts at have extensive in-depth knowledge that has been developed from numerous field tests and experience. This expertise is guaranteed to improve the level of precision, quality and productivity for the industry. s devoted engineers continue to support the sector with total tooling systems to deliver standard and custom-made tooling products to meet the needs of the end user. Turbine Blade Turbine Casing Gas Turbine Rotor Steam Turbine Rotor Generator Heat Rotor Exchanger Main Parts Turbine Blade Turbine Casing Gas Turbine Rotor Steam Turbine Rotor Generator Rotor Heat Exchanger 2 Total Machining Solutions for the 3
3 Root 3 For special milling Tailor-made tools optimally designed according to machine performance and workpiece shape Turbine Blade Turbine blades are twisted blades assembled in the turbine rotor and they convert heat and speed energy received from steam into rotational motion. The blades should be corrosion and erosion resistant and highly durable with high fatigue and fracture strength under high temperature and pressure operation. Special alloy steels like forged stainless are often used for the components. An aerodynamic blade shape is necessary to optimize efficiency. Blade manufacture demands 5-axis machining and custom-made cutting tools to machine the Fir tree dovetails and Finger type dovetail shapes to be assembled with the rotor wheels. Platform 1 For milling Indexable end mill cutters for shouldering, slotting, contouring and ramping operations TFMBL- 06 CHASE APKT R-EM 3PKT-M BLMP 06-MM FEED 1 AXMT 06-HF 3 3P TE90 TE90AP-17 Straddle type 2 4 TE90AX-06 Aerofoil Ø450mm (Adjustable type) Finger type 4 For milling Rough milling cutter for profiling RYMX 1205-ML 2FB-M SPMT 0904 NFB 2 For endmilling CHASEMILL Optimal cutting edge geometry Fir tree type and grades for hardened steels AlTiN coating Aerofoil - Platform Transition For endmilling For endmilling Helical taper ball end mill HTB Finish ball end mill for profiling and copy milling for profiling and taper machining AlTiN coating HTE HES-R APEXMILL APEXMILL SBE APEXMILL HTES 4 HES SBE 4 Total Machining Solutions for the TERY -12 HTE 2F TEF TNF CHASEQUAD FINEBALL HTB CHASEMOLD DUETBALL 5
4 Drilling Combination drill can double productivity For holemaking Smooth chip evacuation and stable machining are guaranteed when machining different shapes and large diameter holes. Turbine Casing The turbine casing is a pressure vessel that has a nozzle diaphragm and non-moving blades attached. It also houses and supports the turbine rotor. The high pressure steam turbine casing should be produced from materials that can withstand high pressure and temperature whilst preventing cracks and steam leakages. These demands ensure each casing is subjected to a series of complicated inspections and tests that include hydraulic testing. The main materials used for the casings are carbon castings (under 400ºC), carbon molybdenum cast steel and nickel molybdenum forged steel ( ºC), nickel chrome carbon molybdenum steel ( ºC) and stabilized stainless steel ( ºC). With such materials, it is essential to choose the correct insert grades and tools for rough machining. Milling High productivity milling solutions For rough milling TCD XNHU HNHX 10 For deep hole drilling TBTA for large diameters SNMX SCKN TFM45HNS For finish milling SOMT T-DEEP HEXA MILL Circular MillingLIONMILL CHASE HEPTA Special milling cutter CHASE T-DEEP TOPDRILL QUAD Boring & Milling Special boring & milling solutions for turbine casings Special cutter YCE CNA LNA When machining large diameters, high tolerance and accuracy are required. has specialist cutters that can provide tight tolerances and accuracy for this machining process. ZNHU 6 Total Machining Solutions for the 7
5 The turbine rotor is the rotating part of the engine that transforms the kinetic energy of wind to mechanical energy. In addition, the rotor as a large and high speed component should have sufficient strength to endure great stress levels. To this end, its assembly should undergo a balancing process in order to prevent vibration. Hence, 25CrMoVNb forged alloys are used as rotor materials and these are defined as a high tensile strength material with a high temperature stability and excellent thermal fatigue strength. Turbine Rotor Special Form Cutter Fir tree cutters Optimally designed tools for fir tree machining these tools guarantee reduced machining times and improved productivity. Heavy Turning Optimum turning solution for heavy duty machining 40mm wide heavy duty grooving For grooving For turning With sharper cutting edges and cutting forces, s 40mm wide captive grooving insert can achieve enhanced productivity. New chipbreakers and specially coated ISO inserts that can reduce cutting force, extend tool life and obtain stable TOPDUTY cutting conditions Customized cutters SVN Special tools for various dovetail and rough end mill machining operations XNMR SNMD/ CNMD Bottom side for finishing 19,25 HT Rough endmilling 8 Total Machining Solutions for the Dovetail rough milling 25 HD 19,25 HY 25 HZ Dovetail finish milling RCMX 25,32 RCMX 25,32-RA 9
6 Generator Rotor Heat Exchanger Slotting Deep Drilling Special cutters for machining the generator rotor BTA drill for tube sheet drilling of heat exchanger For flex slotting BTA & BTS type Special diameter cutters (dia. 500mm and above) for the machining of deep and thin flex slots Tube Sheet Holes are joined on both sides of heat exchanger shell, allowing numerous tubes to be tightly fixed on a large steel plate. T-DEEPsolution for s BTA provides the optimal accurate and deep drilling of tube sheet holes. The turbine generator consists of a stator, rotor, protection frame and housing. The rotor axle is made of a one-piece cylindrical coupling flange. In order to put the field coil into the cylindrical forging tool, the coil slot is machined in an axial direction. Since the rotor rotates at high-speed it requires tensile strength and mechanical robustness and must have high heat-resistant properties in order to withstand high temperatures. Thus, forging tools with high rigidity are the most conventional for the rotor shaft. Ø500mm (Tangential type) A heat exchanger is a device for cooling the high temperature steam extracted from the turbine. The seal between the tube and tube sheet determines the life of the heat exchanger. Precision machining where the tube is installed is vital. The heat exchanger requires corrosion free materials such as welding roll steel, stainless steel, alloy steels like chrome molybdenum and titanium and forged steel for high pressure vessels. When machining tube sheets, tools should be able to machine accurately on various materials while optimizing productivity. is equipped with a variety of hole making tools that can machine various materials with high quality and productivity levels. BTA type Single Tube System Drill diameter: 12.60mm mm Various grades for workpiece material BTS type Single Tube System Drill diameter: 12.60mm mm Excellent surface finish with single edge type Drilling Drilling solution for highly productive machining of the baffle plate For holemaking For coil slotting Special slotting cutters for rotor coil slots Guaranteeing maximized productivity, s TOPDRILL, T-DRILL and DRILLRUSH are the perfect solutions for the machining of baffle holes that firmly hold the middle of the heat exchanger tube pipe. SPMG SOMT TCD Ø1000mm (Cartridge type) 10 Total Machining Solutions for the 11
7 Global Global Supply Supply Network Network World Headquarters World Headquarters Ltd Gachang-ro, Ltd. Gachang-myeon, Dalseong-gun, 1040 Gachang-ro, Daegu Gachang-myeon, , KOREA Dalseong-gun, Daegu , KOREA Web: Web: Argentina Argentina Argentina SA 11 de septiembre Argentina Piso SA7 (C1429BJC) 11 de septiembre Ciudad Autόnoma Piso 7 Buenos (C1429BJC) Aires, Argentina Ciudad Autόnoma Buenos Aires, Argentina ventas@taegutec.com.ar ventas@taegutec.com.ar Australia Australia Australia Pty Ltd. Unit 37, Five Ways Australia Business Pty Ltd. Park Unit Keysborough 37, Five Ways Close Business Keysborough,Vic Park Keysborough 3173 Close Australia Keysborough,Vic Australia sales@taegutec.com.au sales@taegutec.com.au Belarus Rep. Twing-M Belarus Rep. 3/2 Twing-M Klumova Str, Minsk, , Republic 3/2 Klumova of Belarus Str, Minsk, , Republic of Belarus info@twing.by info@twing.by Belgium Belgium USI-TOOLS S.P.R.L. Usi-Tools S.P.R.L. 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Kft Budapest, Kassai u info@taegutec.hu Web: info@taegutec.hu Web: India India India P Ltd. India P Ltd. Plot Nos.119 & 120, Bommasandra Plot Nos.119 & 120, Bommasandra Industrial Area, Phase 4, Bangalore Industrial Area, Phase 4, Bangalore , India , India shankar@taegutec-india.com shankar@taegutec-india.com PT. PT. Easton Easton Commercial Commercial Center Center Jl. Jl. Gunung Gunung Panderman Panderman Blok Blok B no. B no Cikarang Cikarang Selatan-Bekasi Selatan-Bekasi 17550, 17550, /78/ /78/79 sales@taegutec.co.id sales@taegutec.co.id Ireland Ireland Hardmetal Hardmetal Machine Machine Tools Tools Ireland Ireland Ltd. Ltd. Dargan Dargan House, House, Duncairn Duncairn Terrace, Terrace, Bray Bray Co. Co. Wicklow, Wicklow, Ireland Ireland sales@hardmetal.ie Italy Italy Ingersoll Italia S.R.L. Via Via Montegrappa Montegrappa 78, 78, Arese Arese (MI), Italy (MI), Italy taegutec@taegutec.it Japan Japan Japan Ltd. Ltd. - - Osaka / / Head office Senri Senri Asahi Asahi Hankyu Bldg. 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Casal Casal Galego, Galego, No. No Marinha Marinha Grande, Grande, / /5 hexatool@hexatool.com hexatool@hexatool.com Romania SC SC Tools Tools SRL Splaiul Splaiul Unirii, Unirii, nr. nr. 4, 4, Bl. Bl. B3, B3, 5th 5th Floor, Floor, Office Office 5.1, 5.1, District District 4., 4., Bucharest, Romania, marian.luca@taegutec.ro Russia Russia , Russia, Moscow, 2nd 2nd Magistralnaya str, str, 8A, building sales@taegutec.ru Serbia Intehna Beo d.o.o. Autoput 22, 22, Zemun, Serbia info@intehnabeo.rs Singapore TT Tooling Systems BK502, #03-823,Jurong West Avenue 1, 1, Singapore kltan@sinotool.com.sg Slovakia Slovakia, s.r.o. Bytčická 2/ Žilina Slovak Republic matus@taegutec.sk Slovenia Intehna d.o.o. Špruha 40, Si-1236, Trzin, Slovenia info@intehna.si South Africa South Africa South Africa (Pty) Ltd. P.O. Box 3121, South Springs, Africa 1560 (Pty) Ltd. 43 P.O. 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Kaohsiung 807, Taiwan R.O.C. 6/177 M.7 Srinakarin Rd., , T.Bangmuang, A.Muangsamutprakarn, whaking.tainan@msa.hinet.net Samutprakarn 10270, Thailand , Thailand info@taegutecthai.co.th (Thailand) Co.,Ltd. 6/177 M.7 Srinakarin Rd., Turkey T.Bangmuang, Turkey A.Muangsamutprakarn, Samutprakarn TOSB Otomotiv 10270, Yan Sanayi Thailand Ihtisas Organize , Sanayi Bolgesi Cad. 15.Sokak info@taegutecthai.co.th No: Şekerpınar Çayırova/KOCAELI, Türkiye Turkey info@taegutec.com.tr Turkey TOSB Otomotiv Yan Sanayi Ihtisas Organize UkraineSanayi Bolgesi 1.Cad. 15.Sokak Ukraine No: Şekerpınar Çayırova/KOCAELI, 40-b Pushkin prospect Türkiye Dnepropetrovsk Ukraine, info@taegutec.com.tr td@taegutec.com.ua Ukraine United Arab Ukraine Emirates 40-b A.F.Husain Pushkin prospect Dnepropetrovsk Ukraine, Al Ghurair W/H Shed No. 60 Al Quoz Industrial Area P.O. Box: td@taegutec.com.ua 4007 Dubai, UAE United info@afh-tools.com Arab Emirates A.F.Husain Al United Ghurair Kingdom W/H Shed No. 60 Al Quoz Industrial UK Ltd. Area P.O. Waterside, Box: 4007 Grange Dubai, Park, UAEWetherby, Leeds, LS22 5NB, United Kingdom info@afh-tools.com info@taegutec.co.uk United Kingdom U.S.A. UK Ltd. Waterside, Ingersoll Grange Cutting Park, Tools Wetherby, Leeds, 845 S Lyford LS22 5NB, Road United Rockford, Kingdom IL , U.S.A info@taegutec.co.uk info@ingersoll-imc.com U.S.A. Ingersoll Vietnam Cutting Tools 845 DMC S Lyford Technology Road Rockford, Co., Ltd. IL No , 109, Cong Hoa U.S.A. Street, Ward 12, Tan Binh District, Ho Chi Minh City, Vietnam. info@ingersoll-imc.com Vietnam info@dmctech.com.vn DMC Technology Company Limited 109 Cong Hoa Street, W.12, Tan Binh Distric, HCMC, Vietnam ndphan@dmctech.com.vn 28 Total Machining Solutions for the Mold & Die Industry
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