Reaming. MAPAL FixReam Solid carbide High Performance Reamers
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1 Reaming MAPAL FixReam Solid carbide High Performance Reamers
2 MAPAL multi-blade reamers competenc Characteristics for maximum output For more than 60 years MAPAL has been using precision tools for fine machining of bores to meet the highest quality standards of machining with geometrically defined cutting edges. The MAPAL tool portfolio offers a unique range of reaming and fine boring tools for this purpose with various cutting systems. In addition to designs with guide pads, an entire series of fixed multi-bladed reamers is also available. Fixed reamers are used in fine machining of bores especially when short machining times and high productivity are important. For example, moderate cutting speeds due to the material can be compensated for in mass production of steel and cast parts by high feed rates. Depending on the diameter, MAPAL FixReam reamers have between four and eight cutting edges, which allows them to reach the required high feed rates. Another advantage of fixed multi-bladed reamers is that they are very easy to handle when used. Bore qualities in the range of IT 7 can be achieved with no adjustments and with process reliability. This is in partly due to the high manufacturing quality of FixReam reamers. These reamer, produced in ultra-modern production facilities to meet high quality standards, have been used for demanding machining tasks for many years with excellent results.
3 Competence Reaming FixReam Characteristics for maximum output Bisher meist übliche DIN- und DIN-ähnliche Werkzeuge werden den heutigen Forderungen nach hoher Produktivität, zum Beispiel beim Einsatz auf Bearbeitungszentren, nicht mehr gerecht. Insbesondere die Baureihen der FixReam Reibahlen mit innerer Kühlmittelzufuhr erfüllen diese Anforderungen und zeichnen sich durch die folgenden besonderen Kennzeichen für den wirtschaftlichen Einsatz in einem breiten Werkstoff- und Bauteilspektrum aus: Internal coolant supply Cutting edges are supplied with cooling lubricant even in deep bores by a sintered central coolant hole. The result is longer tool life and good chip removal. Solid carbide body This type of tool is based on sturdy blanks made of premium, wear-resistant, finest grade carbide. This basic material features good flexural strength and high hardness. Radial run-out accuracy Radial run-out is an important factor in determining quality and tool life. The solid carbide body ensures optimum rigidity in the manufacturing process. This is essential for uniform circularity of the tool extending over the cutting edge, arc land chamfer and shank. Even on reground tools there should be no reduction in quality. Reduced number of shank dimensions A very small number of shank dimensions ensures the utilisation of the entire diameter range in just a few connections and without any reducing sleeves. The shanks have no clamping surfaces and are practically free of imbalance. Optimised cutting geometry The geometry of the reamers has been fine-tuned for highperformance reaming. Together with the tool body material, this suppresses the tendency to chatter, even at increased cutting speeds. Tools with modified geometry and coatings are available on short notice for machining difficult materials. Coating for high performance Coated tools are a useful option for further extending tool life and preventing build-up on cutting edges. Various modern coatings are available depending on the material being machined to ensure better utilisation of the tool. 3
4 The FixReam programme The FixReam reamer series cover a wide range of applications. By using different cutting materials and coatings in this manner, it is possible to machine almost any material with these reamers. Many special designs are also available for this purpose, for example highperformance reamers for stainless steel or CFRP machining. The diameter range of 3-20 mm extends to all types. Of course for special cases outside this range or for complete machining, MAPAL FixReam reamers are available as custom tools. FixReam for higher performance Solid carbide reamers Special cutting geometries and coatings for all materials Miniature reamers made of solid carbide, PCD or PcBN Diameter range ø 3-20mm Extra short design for automated lathes FixReam is available for universal applications for high-speed machining for stainless steels for hard machining for aluminium for CFRP and GFRP Made of solid Cermet for steel and castings The high-performance reamers with internal cooling Reamers made of solid carbide or solid Cermet. These series feature different coatings and internal coolant supply. The standard programme for universal application and high-speed machining of steel and castings is available from stock in numerous diameters. The programme includes reamers stepped in increments of 0.01 mm in coated or uncoated design. Special variants are also available on short notice.
5 Reaming competence The FixReam standard programme FixReam Short - The short design for automated lathes Specially designed for use on automated lathes, it is very helpful when united space is available to have an extra short reamer on hand. The FixReam Short is designed for machines with a very small working area. The series are available both with and without internal coolant supply. FixReam - Custom tools in all variants And naturally MAPAL, the major specialist for complete machining solutions, also offers FixReam tools as special designs. The combination of stages, chamfer and plane surface machining makes these tools very economical. Productive and non-productive times are shortened and productivity is significantly increased
6 Inspired by practical applications, designed for practical applications FixReam for stainless steel Workpiece: Automotive Common rail / connection bore Stainless steel 4-stage bore with chamfer and base contour ø 6-22 mm It9 FixReam for steel Material: Hydraulics industry Shut-off valve 11SMnPb30 3-stage bore ø 8-13,5 mm It7 FixReam step reamer, solid carbide with int. cooling 6-bladed, face cutting with transition chamfers Cutting material: Special geometry and coating for stainless steel 55 m/min 0,72 mm Cutting Material: FixReam step reamer, solid carbide with internal cooling 4-bladed with transition chamfers Special geometry and coating for steel 64 m/min 0,22 mm FixReam for steel Workpiece: Material: Automotive Mixing valve for injection pump C45 2-stage bore ø / mm FixReam for steel Workpiece: Material: Automotive Mixing valve for injection pump C45 ø 5,575 IT7 / Rz max = 4 μm FixReam step reamer, solid carbide with internal cooling FixReam solid Cermet reamer with internal cooling Cutting material: Special geometry and coating for steel 80 m/min 0,8 mm Cutting material: Solid Cermet without coating 80 m/min 0,6 mm FixReam for aluminium Workpiece: Material: Automotive Impeller (cold side of turbocharger) Cast aluminium ø 4 IT7 / Rz = 1 μm / circularity max. 1,5 μm max FixReam for hard machining Electric tools Workpiece: Gear wheel Material: 16MnCr5 case hardened to HRC ø 8 H7 Solid carbide FixReam with coating Cutting material: Special geometry and coating for aluminium 50 m/min 0,25 mm Cutting material: Solid carbide FixReam with coating Standard design Special geometry and coating for hard machining 25 m/min 0,2 mm
7 MAPAL always close to the customer, everywhere. Quality, close customer contact, early information on developments and market requirements are the core objectives of MAPAL. Every day more than 3,800 employees in the MAPAL Group prepare new, appropriate solutions for the machining tasks of our customers. With continuous training and further training of employees and the constant interchange of experience, MAPAL safeguards its high technological standards and guarantees that proverbial MAPAL quality. The sites of the MAPAL Group Subsidiaries Representatives Germany Australia Valcor Australia Sales Pty. Ltd. Korea MAPAL HTT Co. Ltd. in Kyunggi-Do MAPAL Dr. Kress KG in Aalen in Ballarat, Victoria Malaysia MAPAL Malaysia Sdn. Bhd. MAPAL WWS GmbH in Pforzheim MAPAL ISOTOOL GmbH in Sinsheim MILLER GmbH in Altenstadt Rudolf Strom GmbH in Vaihingen/Enz August Beck GmbH & Co. KG in Winterlingen WTE Präzisionstechnik GmbH in Kempten Brasil MAPAL do Brasil China France Ferramentas de preçis ão Ltda. in Belo Horizonte MAPAL China Production und Trading Ltd. in Shanghai MAPAL France S.A.S. in Le Chambon Feugerolles MAPAL France Bureau Villepinte in Paris Großbritannien MAPAL Ltd. in Rugby Indien MAPAL INDIA Private Ltd. in Bangalore Mexico Poland Singapore in Selangor Darul Ehsan MAPAL FRHENOSA S.A. de C.V. in Monterrey MAPAL Narzedzia Precyzyjne Spólka z o.o. in Posen MAPAL Sales Office South East Asia South Africa MAPAL SPECTRA Carbide Tooling Taiwan Thailand Technology in Port Elizabeth MAPAL Precision Tool System Co. Ltd. in Tainan MAPAL THAILAND Co. Ltd. in Bangkok Italien MAPAL Italia S.R.L. in Gessate/MI Tchech Rep. MAPAL CZ s.r.o. in Dlouhá Lhota Japan MAPAL KK in Tokyo USA MAPAL Inc. in Port Huron MI 2
8 MAPAL the major specialist Reaming and Fine Boring Gun Boring Drilling Milling Turning Actuating Clamping Setting and measuring Services V1.0.0 MAPAL Präzisionswerkzeuge Dr. Kress KG P.O. Box 1520 D Aalen Phone +49 (0) Fax +49 (0) FIX-e MAPAL Printed in Germany. Right of technical modification reserved.
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