Metal Band Saw Blade Catalogue

Transcription

1 Metal Band Saw Blade Catalogue Saw Blades for All Sawing Tasks Highest Performance Fast Delivery Best Price HIGH PERFORMANCE BAND SAW MACHINES FOR PROFESSIONALS AND BLADES

2 MEBA Bimetal MEBA Bimetal "S" MEBA Bimetal saw blades are manufactured by prefabricated band steel. The carrier band is connected solidly with the flanks of tooth by an electron beam welding process. The column support is improved with addition of Chrome in the backing material. High proportion of Cobalt from 8% to 10%, makes it wear resistant teeth cutter. Reduced amount of Tungsten and Carbon gives a special quality to flanks of teeth for cutting vibration generating materials such as pipes, profiles and bundle. MEBA Bimetal Best Performance bandsaw blade with wear resistant M42 HSS suitable for vibrationreduced cutting of thin or medium materials. General purpose band saw blades for all type of sawing. MEBA Bimetal "S" Best Performance bandsaw blade with wear resistant M42 HSS positive rake angle which ensures high performance and long service life with high cutting accuracy of thin or medium materials. Advantages: Advantages: Ü Increased cutting accuracy and wearability by Ü High cutting accuracy alloyed high cutting steel with 8% cobalt and Ü High wearability by alloyed high cutting steel 10% molybdenum with 8% cobalt Ü Increased edge life comparable for Bimetal saw Ü High working life by oscillating sawing cuttings blade Range of application: Range of application: Ü For all workshop cuts Ü For steel up to 45 HRC Ü For profiles and bundle cuts Ü For all workpiece dimensions Ü For small and often changing workpiece Ü For serial cuts im automatic operation dimensions Ü For bundle cuts of large workpiece dimensions Ü For often changing solid material to approx. and solid material 150mm width of cutting length Ü For non ferrous metals and fine steel profiles

3 MEBA Profiles and Bundles "PB" MEBA High performance saw blades H1 and H2 MEBA special Bandsaw blades with the quality "PB", H1" and "H2" are used for extreme cutting tasks. With the help of higher alloying constituents we have reached the heatresisting quality and the wear resistance is considerably improved. With the optimized tooth geometry MEBA band saws ensures high performance cutting with an extremely high tool life and the best cutting quality. So the cutting of highalloyed and special alloyed materials with the special Bandsaw blades "PB", H1" and "H2" is much more economical. MEBA "PB" MEBA H1 MEBA H2 Extremely innovative teeth design, High performance wear resistant M42 Best performance, high wear resistant suitable to cut tubes and structural in HSS teeth with high positive rake M51 HSS teeth increase blade service singular or bundles. The new PB angle makes it suitable for cutting life significantly for all cross sections design is very resistant to teeth difficult to cut materials in medium to as well as difficult to cut materials. strippage. large dimensions. Advantages "PB": Advantages "H1": Advantages "H2": Ü Optimized aggressive tooth profile Ü Specially developed positive tooth profile Ü specially constructed precision tooth Ü More resistant to tooth strippage for sawing more easily with reduced feed geometry for highest performance. Ü Little tooth and blade wear forces. Ü Positive rake angle. Ü Wide cutting channel for more free space Ü New tooth profile for better chip disposal Ü Teeth with high speed cutting steel M51 avoiding nipping of the saw blade in the at serial cuts and production cuts of Ü Very high fatigue limit, nonwearability and material carbon steel and alloys low thermal stress. Ü For higher cutting temperatures and so for Ü Reduced cutting forces and higher cutting a higher wearability precision, so a higher tool life with higher Ü High tool life at cutting of hollow sections cutting speeds. and bad supported Ibeams Range of application: Range of application: Range of application: Ÿ Suitable for all machining on medium to Ÿ For bundle cuts with big workpiece Ÿ Serial cuts high toughness metal cutting materials dimensions Ÿ Suitable for all machining on medium to Ÿ For solid material and thick walled tubes Ÿ For both cutting of big profiles and full high toughness metal cutting materials like tool steel and stainless steel material Ÿ For solid material and thick walled tubes Ÿ For alloyed steel and hardened materials Ÿ For all kinds of profiles and bundle cuts like tool steel and stainless steel Ÿ For alloys used in the aero space Ÿ For poorly supported Ibeams Ÿ For alloyed steels, rustfree steels and technology like Ti6AL4V, 174PH, Monel Ÿ For steels with a low or middle grindability carbon steel and Inconel and stainless steel profiles

4 MEBA CARBIDE BAND SAW BLADES Band Saw blades Stocking Models and TPI Saw Blade dimensions MEBA BiMETAL BAND SAW BLADE GRADES BiMETAL BiMETALS BiMETALPB BiMETALH1 BiMETALH2 13x0.9mm 3, 4, 6 20x0.9mm 5/8, 6/10, 8/12 3, 4, 4/6, 5/8 6/10, 8/12 5/8, 6/10, 8/12 10/14 27x0.9mm 34x1.1mm 41x1.3mm 3/4, 4/6, 5/8, 6/10, 8/12 3/4, 4/6, 5/8 3/4, 4/6, 5/8, 5/8, 3, , 2, 3, 2/3, 3/4, 4/6 1.25, 2, 1.4/2 3/4, 4/6, 5/8, 6/10, 8/12, 10/14 5/8, 6/10, 8/12, 10/14 3/4 2/3, 3/4 1.4/2, 2/3, 3/4 1.4/2, 2/3, 3/4, 4/6 54x1.6mm 0.75/1.25, 1.1/1.4, 1.25, 1.4/2, 2/3, 3/4 2/3, 3/4 1.4/2, 2/3 0.75/ /2, 2/3, 3/4 67x1.6mm 0.75/1.25, 1.1/1.4, 1.25, 1.4/2, 2/3 2/3, 3/4 1.4/2 0.75/1.25, 1.4/2 2/3 80x1.6mm 0.75/1.25, 1.1/1.4, 1.4/2 2/3, 3/4 0.75/1.25, 1.4/2 Saw Blade dimensions MEBA CARBIDE BAND SAW BLADE GRADES CARBIDEHP CARBIDEST CARBIDEFD CARBIDECH CARBIDEGC 13x0.9mm 3 4 GCCF, GCGF 20x0.9mm 2/3, 3, 3/4 3 3 GCCM, GCGM 27x0.9mm 2/3, 3, 3/4 3, 4 3 2/3, 3/4 GCCM, GCGM 34x1.1mm 41x1.3mm 54x1.6mm 67x1.6mm 80x1.6mm 1.9/2.1, 2/3, 3/4 3 2/3, 3/4 1.1/1.4, 1.4/2, 2/3, 3/4, 0.75, 0.9/1.1, 1.4/2, 1.9/2.1, 2/3 2, 3 2/3, 3/4 2 2/3, 1.4/2 GCCM, GCGM GCCC, GCGC 0.9/1.1, 1.4/ /1.1 NOTE : GCCF : Carbide Grit, Continuous Fine, GCGF : Carbide Grit, Gulleted Fine, GCCM : Carbide Grit, Continuous Medium GCGM : Carbide Grit, Gulleted Medium, GCCC : Carbide Grit, Continuous Coarse, GCGC : Carbide Grit, Gulleted Coarse

5 Chosen teeth per inch Teeth per inch for solid material The criteria for the choice of tooth pitch is the cutting width of the material. In the below list you can choose the needed tooth pitch for solid material width. Cutting in (mm) Teeth per inch for tubes and profiles Teeth per inch (tpi) D (mm) Teeth per inch (tpi) S (mm) /10 5 /8 2 /3 2 /3 When you clamp 2 or more tubes placed side by side, use above list with the double wall thickness (S) /3

6 MEBA High Productivity Machine Models Automatic bandsaw with NCcontrol and electric material infeed MEBAswing The smart choice for allpurpose bandsawing. 260 GA max. mm 300 x DG max. mm 300 x G max. mm 500 x G max. mm 300 x DG max. mm 300 x DG max. mm 500 x DG max. mm 620 x 400 MEBApro 260 AP Space saving hightec. max. mm 300 x 260 2column linear guided machine ACdrive Saw feed by spindle technique Incl. 2m stock roller track G = mitre; DG = double mitre; A = automatic; P = portal Sawingdrillingmeasuringcentre MEBA 260 GP with creadrill and automatic measuring device MEBA MLA MEBApro 260 AP Space saving hightec. MEBAeco 335 Readymade individuality. MEBAeco 410 Readymade individuality. MEBAeco 510 Readymade individuality. 510 / 510 DG / 510 A DGA max. mm 700 x 500 MEBAxtreme Pure Power max. mm 800x max. mm 1140x max. mm 1250x max. mm 800x max mm 1140x max mm 1250x max. mm 1250x x1000 max. mm 1000x max. mm 1250x A max. mm 800x A max. mm 800x A2000 max.mm. 800x600 max. mm 300 x 260 2column linear guided machine ACdrive; Numeric control (NC) Saw feed by spindle drive with automatic cutting pressure regulation Capacity : / 335 A / 335 G / 335 GA 335 DG / 335 DGA600 / DGA max. mm 500 x 335 MEBAecut 400, 500 MEBA Ecut 400A, 500A Precision, Productivity, Performance 400, 400A max. mm 500 x , 500A max. mm 500 x 500 Suitable for sawing highstrength materials Automatic bandsaw, without any hydraulic MEBAsteel The clever solution for structural steel DG max. mm 1100 x DGA3300 max. Mm 1100 x DG max. mm 1250 x 520 Mitre cutting of materials with big dimensions MEBAmat 434 Power. Persistance. Precision. 434 max. mm 430x 430 Solid and powerful machine for serial cuttings For highest productivity and hard to cut materials 410 / 410 DG / 410 A DGA max. mm 700 x 400 MEBAtop The revolution in structural steel DGP max. mm 1020 x 500 swiveling 30 on both sides 1270 DGP max. mm 1270 x 500 Flexible solution for powersawing e.g. in structural steel engineering MEBA measuring devices MEBA stock roller tracks Various types available Various types available 1) Manual tape measure scala 1) Different load capacities (0,57,6 kn/roller) MLD manual MLD automatic 2) Fully automatic variants with data entry and integration in sawing plants 2) Manual or driven 3) Range also available with cross loading system M1 manual M3 automatic MEBA MetallBandsägemaschinen GmbH Lindenstraße 68 D72589 Westerheim Tel: (+49) Fax:(+49) Web.: info@mebasaw.de MEBA India Private Ltd. Plot No 177, PhaseIV, HSIIDC Kundli, DistrictSonepat, Pin Code Haryana (India) Tel: Fax: Web.: info@mebasaw.in Authorised Dealer