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1 w w w. s ulcorte. com.br
2 HEADQUARTER CAXIAS DO SUL With more than 20 years tradition in the metalworking industry, Sul Corte is the leader company in the manufacturing and marketing of Circular Saw Blades, Band Saw Blades and industrial cutting machines. Sul Corte has modern industrial facilities structure placed in more than 7.000m² in the city of Caxias do Sul - RS - Brazil and two subsidiaries: Joinville - SC - Brazil and Valinhos - SP - Brazil. The company has a wide representative network working throughout all Brazilian territory. Sul Corte s circular saw blades are being sold in more than 30 countries among South America, Europe, Asia and Oceania. With state-of- the-art technology Sul Corte offers high quality products and services, providing outstand service focused in our customers total satisfaction. Allied to all, Sul Corte holds for more than 10 years the ISO 9001 certification. ISO
3 PRESENT IN MORE THAN 30 COUNTRIES MAIN PRODUCTS: - High Speed Steel Circular Saw Blade - HSS - Cermet and Tungsten Carbide Tipped Circular Saw Blade - Band Saw Blade - Sawing Machines SERVICES: - Technical assistance for all your products; - Saw blades grinding and recovery center with the highest technology to extend useful life with efficiency and performance of your products. mission vision values - Keep Sul Corte as market leader in the national market, consolidating the company in the international market as a solution for the material cutting. - Offer solutions to the materials cutting with quality, agility and technical expertise, satisfying customer, suppliers, employees, shareholders and community. - Excellence in our customers relations; - Product and service quality; - Innovative management and technology; - Professional development; - Ethical posture; - Sustainable profitability as business perpetuation. GRINDING CENTER
4 PRODUCT QUALITY Sul Corte s tipped circular saw blades have in each tip years of experience and studies developed for each solution found. The technology used by Sul Corte offers a superior quality to the product ensuring the blade has higher productivity and durability. Our quality control is totally aligned with the production where all blades produced are rigorously analyzed to ensure the higher quality control. In addition, Sul Corte holds ISO 9001 certification, offering total quality to its products. PIONEER IN BRAZIL IN CERMET AND TUNGSTEN TIPPED CIRCULAR SAW BLADE PRODUCTION PRECISE PROJECTS INDUCTION WELDING CUTTING EDGE TECHNOLOGY
5 PRECISE PROJECTS INDUCTION WELDING CUTTING EDGE TECHNOLOGY In each process until the product delivery, the saw blades are under rigorous testing to ensure the highest quality standards. Each tip geometry is carefully designed by our engineering team, additionally, the induction welding process guarantee the best resistance in the tip fixation to the blade body. DURABILITY AND PRECISION Sul Corte s circular saw blades are grinding in the most modern grinding centers in the Market, providing top-quality finishing in the tips surface and cutting edge. Besides, we count with robotic system that ensure higher productivity and efficiency on our machines. Our grinding centers also allow regrinding, securing a longer tool life. ISO
6 PVD COATING The Physical Vapor Deposition PVD is a technology used to deposit thin metallic layers on several types of substrate. The process is carried out under vacuum where the metals that will be deposited (zirconium, titanium, chrome) are evaporated. The PVD is indicated to innovative products and that need to meet high tribological standards (surface hardness and abrasion, scratch and corrosion resistance). Technology applied with PVD coating, Sul Corte offers: HIGHER TOOL DURABILITY; INCREASED TOOL PERFORMANCE; CUTTING TIME REDUCTION; BETTER CUT PIECE QUALITY. Each coating produced by Sul Corte has unique features to attend specific demands for each cutting need. With the PVD coating the blades will offer an excellent wear and temperature resistance, being able to offer a considerable hardness increase. It will result in a better tool performance. In order to achieve this, it is necessary the ideal coating proportion according to the blade diameter. PVD COATING RESISTANCE THOUGHNESS EFFICIENCY TENACITY D1 (mm) F (mm) Max. Cutting Outside Diameter Coating Section mm whole blade body
7 BLACKCOATED This treatment increases the tool cutting edges stability. The increased hardness achieve through the coating provides excellent protection against abrasive wear and erosion. It is suitable for cutting materials with high tensile strength and stainless steel. It was specially developed to meet the high cutting demands, thanks to the low friction coefficient. CHROME COATED The coated saw blades with Chrome coating offer excellent wear and thermal shock resistance in addition to a superior hardness that offers a higher tool performance. The excellent results show that the performance of this coating offers more productivity gains. FEATURES BLACK COATED CHROME COATED DURABILITY SUPERFICIAL HARDNESS HV HV NORMAL OXIDATION TEMPERATURE 900º C 1.º C BLACK COATED FRICTION COEFICIENT 0,25 0,35 CHROME COATED Sul Corte s PVD coating quality significantly contributes to exceed all expectations. With a work method directed to reach maximum excellence on all manufacturing process stages. In each coating type used by us it is possible to spot the result of years of experience aimed to solving all cutting processes, we search the highest quality indexes available in the market. ISO
8 SOLID MATERIALS CUTTING Due to technological developments and machines modernization, it was possible to develop cutting tips with both ceramic and metallic materials in its composition, known as cermet tips. The cermet tip provides greater tool precision, finish and durability for solid cutting sections. Main sizes Designed for cutting solid steel sections with low, medium and high carbon, Cermet line has the best cermet tips on the market, ensuring durability and performance of the blade under extreme cutting conditions, without loosing the surface finish quality. The tip geometry provides high impact resistance, reducing edge chipping, thereby increasing tool life THICKNESS 2,0/1,70 2,0/1,75 2,0/1, ,0/1,75 TEETH THICKNESS 2,5/2,25 2,6/2,25 2,7/2,25 /50 40/ ,7/2,25 TEETH MATERIAL PVD MACHINE APPLICATION CERMET NO AUTOMATIC/STATIONARY EFFICIENCY HSS +PVD CERMET
9 TUBE AND PROFILLE CUTTING In opposition to the solid sections cutting which use cermet tips, the cut of interrupted sections use carbide tips. These tips prevent that the high impact characteristic of this section break the cutting edges. This is due to the high tenacity of the carbide material. This line was specially designed for cutting profiles and steel tubes in stationary machines (manual, semi-automatic and automatic). Pegasus line covers the entire range of machines in the market. Main sizes THICKNESS 2,0/1,70 2,0/1,75 2,0/1, ,0/1,75 TEETH THICKNESS 2,5/2,25 2,6/2,25 2,7/2,25 /50 40/ ,7/2,25 TEETH MATERIAL PVD MACHINE APPLICATION YES AUTOMATIC/STATIONARY EFFICIENCY HSS +PVD ISO
10 TUBE FORMING Hercules line was specially developed to meet the cutting need in the tube forming machines. The tips have a special geometry that favors the chip formation in tubular sections. The Scorpius line was designed for cutting steel pipes in pipe forming machines, where the welding removal is performed internally and is released inside the tube. For this line we develop a hum on the back of the teeth to avoid the tool breakage risk. Main sizes THICKNESS 2,9/2,50 2,9/2,50 3,8/3,30 TEETH THICKNESS 40/50/ ,8/3,30 3,8/3,30 3,8/3,30 /90/ /90/ /90/ TEETH MATERIAL PVD MACHINE APPLICATION EFFICIENCY HSS +PVD YES TUBE FORMING * For other dimensions please contact us.
11 TUBE FORMING ORBITAL CUTTING Designed for cutting steel pipe in orbital machines, the Phoenix line ensures blades with high body rigidity against cutting vibration and better chip relief, providing high surface quality finishing and a higher number of cuts. The Phoenix circular saw blade was specially designed for cutting welded pipes in orbitals machines. Due to the timing (as you can see in the illustration) required for this type of machines, a high tool performance is demanded. In addition to the great performance, the Phoenix line has a long service life because it allows re-sharpening. MAIN COMPATIBLE EQUIPMENTS: Oto Mills MTM Olimpia Addafer Nakata Kusakabe SMS Plantool Linsinger Main sizes THICKNESS 3,5/2,5 2,9/2, ,8/3, ,8/3,30 50 TEETH THICKNESS ,8/3,30 /90/ 5 3,8/3,30 /90/ 0 3,8/3,30 /90/ * For other dimensions please contact us. TEETH MATERIAL PVD MACHINE APPLICATION YES TUBE FORMING WITH ORBITAL CUTTING EFFICIENCY HSS +PVD ISO
12 STAINLESS STEEL CUTTING Designed for cutting stainless steel materials, this line features a special teeth geometry design and the newest insert technology in the market, providing a longer blade life. Main sizes THICKNESS 2,0/1,70 2,0/1,75 2,0/1, ,0/1,75 TEETH THICKNESS *For other dimensions please contact us ,5/2,25 2,6/2,25 2,7/2,25 /50 40/ ,7/2,25 TEETH MATERIAL PVD MACHINE APPLICATION YES AUTOMATICS/STATIONARY EFFICIENCY HSS +PVD
13 SPECIAL APPLICATIONS The Lupus line has carbide tips and can be applied in both tube and solid sections. In some cases, depending on the application, the teeth geometry can be especially designed by our engineering center. It is possible to apply PVD coating in this line. MATERIAL PVD YES MACHINE APPLICATION AUTOMATICS/STATIONARY EFFICIENCY HSS +PVD ISO
14 OTHER MATERIALS To cut non-ferrous materials such as aluminum, copper, bronze, brass, plastic, wood, rubber, etc., it is necessary a special blade design, this design is defined by many factors such as thickness, cutting section, desired finishing, type of machine used, among others. A suitable saw blade is developed for each customer need, with the speed and quality that you and your business require. MATERIAL PVD NO MACHINE VARIOUS EFFICIENCY HSS APPLICATION
15 MACHINE TABLE MACHINE MODEL THICKNESS DRIVING HOLES ISO
16 ISO CAXIAS DO SUL - RS RSC 453, km nº32843 Tel.: +55 () Fax: +55 () export@sulcorte.com.br JOINVILLE - SC Rua Graciosa, 1250 Tel.: +55 (47) Fax: +55 (47) VALINHOS - SP Rua João Lourençon, 146 Tel.: +55 (19) Fax: +55 (19)
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