Quality from The Cutting Edge of Fabrication

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1 Quality from The utting dge of abrication

2 TL O ONTNTS STNR SHPS NINRIN T STNR SHPS PROUT INORMTION TUR PROUTS Z-TOOLIN ½" STTION Z-TOOLIN ¼" STTION " STTION / 3½"STTION ½" STTION / INSRT PRTIN TOOL " LPH UI / 3½" LPH UI ½" LPH UI NT ½" STTION NT ¼" STTION STRON PUNH TOOL / SMLL IMTR TOOLIN RPLMNT PRTS OR NON-JUSTL UIS SSORIS NINRIN T RTNL O 80 0 "" "R" (4 PL) (OPTIONL) "" 70 "" 80 0 "" SINL- HXON φ "" "" 0 0 "" MTRIL MULTIPLIR HRT TOTL LN INHS (L) SHT MTL US - - STL STINLSS STL LUMINUM OPPR MTRIL.750" ia..758" ia. MULTIPLIR OL ROLL 5 HOT ROLL SPRIN STL, NNL 095 SPRIN STL, TMPR , NNL 55 30,303,304,36, 3,430, LL NNL 48 TONN LULTION TONN = XMPL: T T H3 7 NNL 6 HL HR HR 5.758" -.750" =.008" = Total learance SHP IMNSION L IMNSION ROMMN I LRN SHT MTL U =IMTR L = X = X.44 MTRIL THIKNSS 0 ga ga ga ga ga ga ga ga ga ga L = 4 X = ² + ² L = X ( + ) = LNTH L = +. 4 U PPROXIMT THIKNSS MTRIL THIKNSS x PRIMTR O UT x MTRIL MULTIPLIR ROMMN LRN MIL STL LUMINUM STINLSS STL NOT: or material of.5 or greater use 5% of material thickness for die clearance. U PPROXIMT THIKNSS " x " RTNL THROUH /8" HOT ROLL STL. TONN =.5 x 6 x 30 =.5 TONS SQUR OUL- QU- "R" (4 PL) (OPTIONL) R = ½ "" 80 φ "" φ "" 70 "" 80 0 φ "" R = ½ "" "" OTON LON- TRINL 70 0 TYP R=orner Radius, PL= Places - - TOOLIN ORR PHON: X: MIL: toolingdept@amada.com 80 "R" (3 PL) (OPTIONL) R = ½ "" "" 70 "" 0 35 (4 PL) 80 0 "" "" 70 0

INSTRUTIONS OR ORRIN TOOLIN T SPIL NLS PROUT INORMTION KY LOTION OR STNR SHPS (VIW IS TOP O I) ½" STTION ¼" STTION oating LL M TURRTS mada s premium coating incorporates high-grade materials and the

esigned specifically for use with M tool steel, mada has achieved a perfect combination of top quality steel and leading-edge coating technology to provide unparalleled punching performance.

PULL Suppression ie TURS LL M TURRTS mada s SPS dies suppress slug pull while allowing the slugs to fall free from the die with each hit.

$Innovative design allows suppression of slug pull without slug buildup in the die Maximum grind life while providing slug pull deterrence Protects your sheetmetal investment S: MP\TU'S TMP/KY LOTIONS$

3 INSTRUTIONS OR ORRIN TOOLIN T SPIL NLS PROUT INORMTION KY LOTION OR STNR SHPS (VIW IS TOP O I) ½" STTION ¼" STTION oating LL M TURRTS mada s premium coating incorporates high-grade materials and the latest application technology to increase abrasion endurance, restrain edge decomposition, and significantly multiply expected life. esigned specifically for use with M tool steel, mada has achieved a perfect combination of top quality steel and leading-edge coating technology to provide unparalleled punching performance. TURS vailable in Standard and ir low types vailable in NT and Z-style M tool steel exclusively /" STTION -/4" STTION " STTION 3-/" STTION 4-/" STTION " STTION 3½" STTION 4½" STTION KY NL POSITION SLU PULL Suppression ie TURS LL M TURRTS mada s SPS dies suppress slug pull while allowing the slugs to fall free from the die with each hit. Other designs retain the slug creating fused blocks of material which inhibit machine performance, increase tonnage, extend set-up times, and decrease punch tip life. SPS dies are designed to provide maximum grind life and are available in all station sizes and standard shapes. Innovative design allows suppression of slug pull without slug buildup in the die Maximum grind life while providing slug pull deterrence Protects your sheetmetal investment S: MP\TU'S TMP/KY LOTIONS OR STNR SHPS Power Vacuum ie M,, Key xample 60 Key xample vailable in ½" and ¼" stations, the patented Power Vacuum ie works in combination with mada s M model turret punch press to virtually eliminate slug pull. The M s forced-air system directs a continuous stream of air through the die to create directional airflow to the slug chute. In turn, this allows die penetration to be reduced to mm. Reduced die penetration equals reduced punching time and the faster part processing achievable with the M machine. 70 Turret Punch Press lamp Position This example shows a rectangle shape oriented at 30º and single shape at 60º. To ensure proper shape orientation, it is important that you follow these examples TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - 4 -

TUR PROUTS TUR PROUTS ONTOURIN TOOL M,,,VIPROS -IN TOOL M,, The ontour Tool is a specially designed nibbling tool that allows nibbling at pitches of

The -ine tool is designed to minimize nested skeleton by more than 50%.

It has a guided punch body for additional strength. 3 blade widths are available:.039" (mm),.078" (mm) and.7" (3mm).

LT POSITIONIN (/P) TOOL SLOTTIN TOOL LL M TURRTS mada s lat Positioning /P Tool was designed to eliminate the need for spot welding positioning jigs

The /P tool only forms on one side of your material eliminating the need to fill in the uneven surfaces.

¼" UP ORM /P PUNH SSY 0774K ¼" UP ORM /P I 07748K LL M TURRTS WITH IR LOW SYSTM This specially designed punch and die assembly allows continuous

The Slotting Tool provides outstanding edge quality for cosmetic-sensitive parts and the elimination of secondary edge processing.

In addition, the 4½" station design is of the Sheet Saver configuration with clamp relief on both sides of the punch and die assembly.

5" MXIMUM MTRIL THIKNSS MIL STL.063".090" STINLSS.059".

0" URRIN TOOL HIH-SP MRKIN TOOL ORM OWN WORK eburring tool ¼" STTION URRIN TOOL ST ¼" STTION URRIN TOOL PUNH SSMLY ¼" STTION URRIN TOOL I SSMLY Width

Utilizing a chamfered edge die, the burred edge of the punched part is pressed flat, making secondary deburring operations unnecessary.

, with this marking tool and mada s P00 programming software. dd value to punched parts without adding secondary operations.

4 TUR PROUTS TUR PROUTS ONTOURIN TOOL M,,,VIPROS -IN TOOL M,, The ontour Tool is a specially designed nibbling tool that allows nibbling at pitches of less than material thickness. The result is a fine contour that is not achievable with standard tools and the elimination of secondary operations. The -ine tool is designed to minimize nested skeleton by more than 50%. Utilizing power vacuum (PV) dies, the e-ine can run at speeds that justify using such a fine tool for short slot operations. It has a guided punch body for additional strength. 3 blade widths are available:.039" (mm),.078" (mm) and.7" (3mm). (MM IMTR) ½" STTION PUNH SSMLY ½" STTION I SSMLY 0850 RPLMNT PUNH HIP ¼" -IN PUNH SSY ( mm STNR) 0770 ¼" PV I ( mm STNR) 7940 O-RIN 905K LT POSITIONIN (/P) TOOL SLOTTIN TOOL LL M TURRTS mada s lat Positioning /P Tool was designed to eliminate the need for spot welding positioning jigs thus reducing the need for secondary operations. The /P tool only forms on one side of your material eliminating the need to fill in the uneven surfaces. It is available for up form or down form applications in.03 ~.063 mild steel and aluminum. ¼" UP ORM /P PUNH SSY 0774K ¼" UP ORM /P I 07748K LL M TURRTS WITH IR LOW SYSTM This specially designed punch and die assembly allows continuous material parting without the common overlap marks on the edge of the material. The Slotting Tool provides outstanding edge quality for cosmetic-sensitive parts and the elimination of secondary edge processing. This tool can be made for any mada turret punch press equipped with an ir low system. In addition, the 4½" station design is of the Sheet Saver configuration with clamp relief on both sides of the punch and die assembly. Machine model must be specified at time of order. " STTION 3½" STTION 4½" STTION TOOL SIZ WITH O PUNH.50" -.375" MX PITH.750".00".5" MXIMUM MTRIL THIKNSS MIL STL.063".090" STINLSS.059".079" LUMINUM.059".0" URRIN TOOL HIH-SP MRKIN TOOL ORM OWN WORK eburring tool ¼" STTION URRIN TOOL ST ¼" STTION URRIN TOOL PUNH SSMLY ¼" STTION URRIN TOOL I SSMLY Width needed at time of order. OR LL M TURRTS eburr parts quickly and without adding a second operation with this eburring Tool. Utilizing a chamfered edge die, the burred edge of the punched part is pressed flat, making secondary deburring operations unnecessary. The eburring Tool can be made to match any parting tool size. OR LL M TURRTS Mark part numbers, lot numbers, manufacturing dates, etc., with this marking tool and mada s P00 programming software. dd value to punched parts without adding secondary operations. haracters are created by punching.008" deep indentations on.00" centers. ½" STTION PUNH SSMLY ½ STTION I 800K STY INH N TOOL M,, SMLL PRTS RMOVL TOOL OR LL M TURRTS Short flanges can be formed safely where processing on the press brake may not be possible. Made for the " station, minimum flanges of 3 times material thickness to a maximum of.378" can be achieved with this tool. The Safety Inch end tool can form a maximum bend length of.8" in materials ranging from.00" to.063" in thickness (RS, L, SS). esigned to separate small parts (approx.969" x.969") from the work sheet and deposit them through the slug chute. This process can eliminate the need for micro-joints and manual part separation after punching. uide ssembly is priced separately. 3½" STTION 4½" STTION " STTION ST W/UI SSMLY 0640 " STTION RPLMNT PUNH HIP ST SSMLY W/O UI SS'Y PUNH HIP I INSRT TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - 6 -

-SLU PULL SUPPRSSION 4K 4K 4K POWR VUUM I - OR US IN M MHIN 690 690 790 PUNH OY () 44K 443K 40K PUNH OY W/ TLX OTIN (M) 464K 4643K 460K UI W/O-RIN - LOS N ONLY 54K 54K 54K Z-SPRIN PK 5900K 5900K

5 Z-TOOLIN ½" STTION Z-TOOLIN ¼" STTION SHP STNR SHP.060" ~.6".7" ~.500" WITHIN.500" PUNH SSMLY () 4K 43K 4K PUNH SSMLY W/ TLX OTIN (M) 64K 643K 64K STNR.50" ~..50".50 ~..50" PUNH SSMLY - LOS N UI () 44K 44K PUNH SSMLY - W/TLX OTIN - LOS N UI (M) 644K 644K PUNH SSMLY - OPN N UI () 54K 54K PUNH SSMLY - W/TLX OTIN - OPN N UI (M) 654K 654K PUNH SSMLY I 0K 0K 0K SPS I -SLU PULL SUPPRSSION 4K 4K 4K POWR VUUM I - OR US IN M MHIN PUNH OY () 44K 443K 40K PUNH OY W/ TLX OTIN (M) 464K 4643K 460K UI W/O-RIN - LOS N ONLY 54K 54K 54K Z-SPRIN PK 5900K 5900K 5900K O-RIN 90090K 90090K 90090K PUNH SSMLY I 0K 04K SPS I - SLU PULL SUPPRSSION 44K 44K POWR VUUM I - OR US IN M MHIN PUNH OY () 444K 404K PUNH OY W/ TLX OTIN (M) 4644K 4604K UI - LOS N 544K 544K UI - OPN N 554K 554K STRIPPR PLT - OR OPN UI 565K 565K I IR LOW SHP.060" ~.6".7" ~.500" WITHIN.500" PUNH SSMLY (M) PUNH SSMLY W/ TLX OTIN (M) I 0K 0K 0K SPS I -SLU PULL SUPPRSSION 4K 4K 4K POWR VUUM I - OR US IN M MHIN PUNH OY (M) PUNH OY W/ TLX OTIN (M) UI W/O-RIN - LOS N ONLY Z-SPRIN PK 5900K 5900K 5900K O-RIN 90090K 90090K 90090K Maximum material thickness: 9 gauge Mild Steel Standard Shaped Punch ssembly keying is 0 &, except Squares which are 0 & 45 dd $5.00 for each additional keyway SPS ies: Minimum diameter =.080" and minimum width =.060" (),(M) denotes tool steel See page for Standard Shapes I Z-SPRIN PK 59004K 59004K O-RIN 9009K 9009K SHP IR LOW.50" ~..50".50 ~..50" PUNH SSMLY - LOS N UI (M) PUNH SSMLY - W/TLX OTIN - LOS N UI (M) PUNH SSMLY - OPN N UI (M) PUNH SSMLY - W/TLX OTIN - OPN N UI (M) I 0K 04K SPS I - SLU PULL SUPPRSSION 44K 44K POWR VUUM I - OR US IN M MHIN PUNH OY (M) PUNH OY W/ TLX OTIN (M) UI - LOS N UI - OPN N STRIPPR PLT - OR OPN UI Z-SPRIN PK 59004K 59004K O-RIN 9009K 9009K losed nd uide: Standard Shaped Punch ssembly keying is 0 &, except Squares which are 0 & 45 dd $5.00 for each additional keyway Open nd uide: Standard Shaped Punch ssembly keying is 0, 45 & SPS ies: Minimum diameter =.080 and minimum width =.060" (),(M) denotes tool steel See page for Standard Shapes TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - 8 -

6 " STTION 4½" STTION PUNH OY STNR SHP.5" ~.000" WITHIN.000" PUNH OY () 406K 406K PUNH OY W/ TLX OTIN (M) 4606K 4606K STRIPPR PLT 506K 506K I 06K 06K 3 SPS I - SLU PULL SUPPRSSION 46K 46K PUNH OY STNR SHP 3.50" ~ 4.500" WITHIN 4.500" PUNH OY () 409K 409K PUNH OY W/ TLX OTIN (M) 4609K 4609K STRIPPR PLT 509K 509K LPH UI SOLI STRIPPR P 5709K 5709K OUL RLI LPH UI STRIPPR - 579K I 09K 09K 3 I Standard ie keying is 0 &, except Squares which are 0 & 45 Standard Punch keying is 0, except Squares which are 0 & 45 (),(M) denotes tool steel See page for Standard Shapes 3 IR LOW SHP.5" ~.850 WITHIN.850" PUNH OY (M) PUNH OY W/ TLX OTIN (M) STRIPPR PLT - OLT ON STRIPPR PLT - Z STYL I 06K 06K SPS I - SLU PULL SUPPRSSION 46K 46K 3 I Standard ie keying is 0 &, except Squares which are 0 & 45 Standard Punch keying is 0, except Squares which are 0 & 45 (),(M) denotes tool steel See page for Standard Shapes 3 SPS I - SLU PULL SUPPRSSION 49K 49K OUL RLI - I - 997K OUL RLI - SPS I - SLU PULL SUPPRSSION IR LOW - 957K SHP 3.37" ~ 4.350" WITHIN 4.350" PUNH OY (M) PUNH OY W/ TLX OTIN (M) STRIPPR PLT - OLT ON STRIPPR PLT - Z STYL LPH / UI SOLI STRIPPR P OUL RLI LPH UI STRIPPR I 09K 09K 3½" STTION 3 SPS I - SLU PULL SUPPRSSION 49K 49K OUL RLI - I - 997K OUL RLI - SPS I - SLU PULL SUPPRSSION - 957K STNR SHP.00" ~ 3.500" WITHIN 3.500" INSRT PRTIN TOOL PUNH OY 3 I Standard ie keying is 0 &, except Squares which are 0 & 45 Standard Punch keying is 0, except Squares which are 0 & 45 (),(M) denotes tool steel See page for Standard Shapes PUNH OY () 408K 408K PUNH OY W/ TLX OTIN (M) 4608K 4608K STRIPPR PLT 508K 508K LPH UI SOLI STRIPPR P 5708K 5708K OUL RLI LPH UI STRIPPR - 578K I 08K 08K SPS I - SLU PULL SUPPRSSION 48K 48K OUL RLI - I - 996K OUL RLI - SPS I - SLU PULL SUPPRSSION IR LOW - 956K SHP.85" ~ 3.370" WITHIN 3.370" PUNH OY (M) PUNH OY W/ TLX OTIN (M) STRIPPR PLT - OLT ON STRIPPR PLT - Z STYL LPH / UI SOLI STRIPPR P OUL RLI LPH UI STRIPPR I 08K 08K SPS I - SLU PULL SUPPRSSION 48K 48K OUL RLI - I - 996K OUL RLI - SPS I - SLU PULL SUPPRSSION - 956K Maximum material thickness: ¼" Mild Steel Maximum blade width:.33" Minimum blade length: " º rooftop shear standard on 4½" blade (), (M) denotes tool steel HOLR HOLR - IR LOW L () L (M) 3½" STTION L W/TLX OTIN (M) TOOLIN ORR PHON: X: MIL: toolingdept@amada.com 907K K 438K 4638K P SRW (3/8-6 X ) 90080K LOK WSHR 9008K HOLR HOLR - IR LOW L () L (M) 4½" STTION L W/TLX OTIN (M) 908K K 439K 4639K P SRW (3/8-6 X ) 90080K LOK WSHR 9008K - 0 -

" LPH UI 4½" LPH UI UI SSMLY UI OY SS Y I J raw bolt for Standard Punch ody H UI SSMLY 90743K UI OY SSMLY 907570 PUNH H ST 907460 P SRW (M8 X 5) 99946K SPRIN OVR 907480 ISK SPRIN 907490 PUNH RIVR ST

bolt for Standard Punch ody UI SSMLY 9070K UI OY SSMLY 90780 PUNH H ST 907630 P SRW (M8 X 0) 907640 SPRIN OVR 907650 ISK SPRIN 907660 PUNH RIVR ST 907800 RTINR OLLR ST 907680 / RW OLT (M4 X 80)

7 " LPH UI 4½" LPH UI UI SSMLY UI OY SS Y I J raw bolt for Standard Punch ody H UI SSMLY 90743K UI OY SSMLY PUNH H ST P SRW (M8 X 5) 99946K SPRIN OVR ISK SPRIN PUNH RIVR ST RTINR OLLR ST / RW OLT (M4 X 70) H P SRW ST (M X 75) I LOK UTTON ST J UI KY ST K STOPPR ST L STRIPPR PLT SPRIN PK UI SSMLY UI OY SS Y I J H raw bolt for Standard Punch ody UI SSMLY 9070K UI OY SSMLY PUNH H ST P SRW (M8 X 0) SPRIN OVR ISK SPRIN PUNH RIVR ST RTINR OLLR ST / RW OLT (M4 X 80) H STNR RW OLT ST(M X 85) I LOK UTTON ST J UI KY ST K STRIPPR PTR RIN ST L STRIPPR PLT SPRIN PK K L 3½" LPH UI K L H UI SSMLY 9079K UI OY SSMLY PUNH H ST P SRW (M8 X 0) UI SSMLY UI OY SS Y I J raw bolt for Standard Punch ody SPRIN OVR ISK SPRIN PUNH RIVR ST RTINR OLLR ST / RW OLT (M4 X 80) H STNR RW OLT ST (MX 85) I LOK UTTON ST J UI KY ST K STRIPPR PTR RIN ST L STRIPPR PLT SPRIN PK eatures: (", 3½" & 4½" Stations) ull adjustability on all large station guide assemblies; no shimming necessary No hand tools necessary to adjust length ccommodates both NT and ir low style punch bodies uide ssemblies have keyways at 0 and 90 with the ability to additionally locate the punch body at 45 and 35 K L - - TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - -

50K 50K SPRIN 9030K 9030K 9030K SPRIN OVR 960 9640 960 PUNH H ( P) 9040K 9040K 9040K PUNH H ( P) 93500K 93500K 93500K O-RIN 90090K 90090K 90090K RTINR 900K 900K 900K IR LOW SHP.060" ~.6".7" ~.

8 NT ½" STTION NT ¼" STTION PUNH SSMLY I STNR SHP.060" ~.6".7" ~.500" WITHIN.500" PUNH SSMLY () 0K 03K 0K PUNH SSMLY W/ TLX OTIN (M) 60K 603K 60K I 0K 0K 0K SPS I - SLU PULL SUPPRSSION 4K 4K 4K PUNH OY () 40K 403K 40K PUNH OY W/TLX OTIN (M) 460K 4603K 460K UI (WITH O-RIN) 50K 50K 50K SPRIN 9030K 9030K 9030K SPRIN OVR PUNH H ( P) 9040K 9040K 9040K PUNH H ( P) 93500K 93500K 93500K O-RIN 90090K 90090K 90090K RTINR 900K 900K 900K IR LOW SHP.060" ~.6".7" ~.500" WITHIN.500" PUNH SSMLY (M) PUNH SSMLY W/TLX OTIN (M) I 0K 0K 0K SPS I - SLU PULL SUPPRSSION 4K 4K 4K PUNH OY (M) PUNH OY W/TLX OTIN (M) UI (WITH O-RIN) SPRIN 9030K 9030K 9030K SPRIN OVR PUNH H (P) PUNH H (P) 93500K 93500K 93500K O-RIN 90090K 90090K 90090K RTINR 900K 900K 900K PUNH SSMLY I STNR SHP.50" ~.50" WITHIN.50" PUNH SSMLY () 04K 04K PUNH SSMLY W/ TLX OTIN (M) 604K 604K I 0K 04K SPS I - SLU PULL SUPPRSSION 44K 44K PUNH OY () 404K 404K PUNH OY W/TLX OTIN (M) 4604K 4604K UI (WITH O-RIN) 504K 504K SPRIN 903K 903K SPRIN OVR PUNH H ( P) 9043K 9043K PUNH H ( P) 9350K 9350K O-RIN 9008K 9008K RTINR 90K 90K IR LOW SHP.50" ~.8" WITHIN.8" PUNH SSMLY (M) PUNH SSMLY W/ TLX OTIN (M) I 0K 04K SPS I - SLU PULL SUPPRSSION 44K 44K PUNH OY (M) PUNH OY W/TLX OTIN (M) UI (WITH O-RIN) SPRIN 903K 903K SPRIN OVR PUNH H ( P) PUNH H ( P) 9350K 9350K O-RIN 9008K 9008K Punch ssembly is standard with piece Punch Head Maximum material thickness: 9 gauge mild steel for ½" station Standard Shaped Punch ssembly keying is 0 &, except Squares which are 0 & 45 dd $5.00 for each additional keyway SPS ies: Minimum diameter =.080" and minimum width =.060" (),(M) denotes tool steel See page for Standard Shapes RTINR 90K 90K Punch ssembly is standard with piece Punch Head for ¼" station Standard Shaped Punch ssembly keying is 0 &, except Squares which are 0 & 45 dd $5.00 for each additional keyway SPS ies: Minimum diameter =.080" and minimum width =.060" (),(M) denotes tool steel See page for Standard Shapes TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - 4 -

9 STRON PUNH TOOL RPLMNT PRTS OR NON-JUSTL UI M,, The mada Strong Punch Tool is designed to produce a hole size as small as 56% of material thickness. " STTION STNR IR LOW UI 9007K PUNH H 900K 9005 PUNH RIVR 90K 907 PUNH SSMLY ir low Stubby Style Punch ody TLX oated Power Vacuum ie w/relief (to reduce slug pull) xample) Material Thickness = x 56%=.34 Minimum Hole Size=.34 I P SRW (M8 X 5) 99946K 99946K RW OLT (M X 50) 99944K 9990 KY W/SRWS 904K 904K SPRIN 903K 903K H STRIPPR LIP 99869K - I TORX SRW (M4 X 5) 99870K - J IR LOW STRIPPR OLT PUNH SSMLY H POWR VUUM I W/RLI* UI PUNH OY J Z-SPRIN PK I O-RIN *Recommended ie clearance is 0% of material thickness 3½" STTION STNR IR LOW SMLL IMTR TOOLIN UI 90073K PUNH H 9003K 9006 PUNH RIVR 903K 908 P SRW (M5 X 0) 99949K 99949K P SRW(M8 X 5) 99946K 99946K LL M TURRTS H / RW OLT (M4 X 70) 99948K 9090 KY 90K 90K PUNH SSMLY.03" ~.059" PUNH SSMLY K I 0K PUNH H (P) PUNH H (P) 9040K 93500K SPRIN 9030K SPRIN OVR 960 SPRIN RTINR 900K J I H SPRIN 9033K 9033K I STRIPPR LIP 99869K - J TORX SRW (M4 X 5) 99870K - K IR LOW STRIPPR OLT ½" STTION STNR IR LOW UI 90074K PUNH H 9004K 9007 PUNH RIVR 904K 909 P SRW (M5 X 0) 99949K 99949K I H K I J O-RIN 90090K PUNH RIVR 90670K ST SRW (M0 x 0) 99950K H PRLLL PIN (8 x 0) 9995K I PUNH HIP (M) 40K J UI 5K K PUNH HOLR 9067K Punch ssembly is standard with piece punch head Maximum material thickness: 6 gauge mild steel (),(M) denotes tool steel K P SRW (M8 X 5) 99975K 99975K / RW OLT (M4 X 70) 99948K 9090 KY 90K 90K H SPRIN 9033K 9033K I STRIPPR LIP 99869K - J TORX SRW (M4 X 5) 99870K - K IR LOW STRIPPR OLT TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - 6 -

SSORIS SSORIS SLU JTORS STNR LINMNT TOOL # RN 000K # LU 000K #3 RK LU 0003K ½" STTION LINMNT TOOL 80006K ¼" STTION LINMNT TOOL 80008K ¼" UTO INX STTION LINMNT TOOL 8007K ¼" UTO INX STTION LINMNT

STTION LINMNT TOOL ST (", 3½", 4½") 9400K " STTION 3½" STTION 4½" STTION SIZ 0.06" 0005K 0006K 0007K 0.04" 0005K 0006K 0007K 0.03" 00053K 00063K 00073K 0.

079" 00057K 00067K 00077K PUNH PTR 600K I PTR * 9370K I PTR * 600K I SHIMS SIZ STTION SIZ ½" STTION ¼" STTION " STTION 3½" STTION 4½" STTION *. or use in Turret Punch Press **.

047" 00005K 0005K 0005K 00035K 00045K 0.063" 00006K 0006K 0006K 00036K 00046K 0.079" 00007K 0007K 0007K 00037K 00047K P-7 dapt one 4½" uto Index station to seven ½" station tools.

10 SSORIS SSORIS SLU JTORS STNR LINMNT TOOL # RN 000K # LU 000K #3 RK LU 0003K ½" STTION LINMNT TOOL 80006K ¼" STTION LINMNT TOOL 80008K ¼" UTO INX STTION LINMNT TOOL 8007K ¼" UTO INX STTION LINMNT T-TYP JI 8300K T-JI OR OV ( RQ') 8400K ½" STTION LINMNT TOOL, OTO 8005K " STTION LINMNT TOOL 900K 3½" STTION LINMNT TOOL 900K PRISION SHIMS PUNH SHIMS STTION SIZ 4½" STTION LINMNT TOOL 9300K LR STTION LINMNT TOOL ST (", 3½", 4½") 9400K " STTION 3½" STTION 4½" STTION SIZ 0.06" 0005K 0006K 0007K 0.04" 0005K 0006K 0007K 0.03" 00053K 00063K 00073K 0.039" 00054K 00064K 00074K PTR dapt ½" station tool to ¼" station " 00055K 00065K 00075K 0.063" 00056K 00066K 00076K 0.079" 00057K 00067K 00077K PUNH PTR 600K I PTR * 9370K I PTR * 600K I SHIMS SIZ STTION SIZ ½" STTION ¼" STTION " STTION 3½" STTION 4½" STTION *. or use in Turret Punch Press **. or use in Triple Track Holder 0.06" 0000K 000K 000K 0003K 0004K 0.04" 0000K 000K 000K 0003K 0004K 0.03" 00003K 0003K 0003K 00033K 00043K 0.039" 00004K 0004K 0004K 00034K 00044K 0.047" 00005K 0005K 0005K 00035K 00045K 0.063" 00006K 0006K 0006K 00036K 00046K 0.079" 00007K 0007K 0007K 00037K 00047K P-7 dapt one 4½" uto Index station to seven ½" station tools. Increases turret capacity and minimizes run time by reducing turret rotation. LPH UI SSMLY TOOLS Maximum of seven ½" station tools The center ½" station tool is 00% indexable The outside ½" die stations are keyed at 0º - 90º - 80º - 70º Use standard or air blow ½" station punch assemblies No special tools to buy or assemble UI T-HNL WRNH (0MM) 000K PUNH PTR 6000K STRIPPR PLT TORX WRNH (T0) 000K I PTR 6000K -7 - UI T-HNL WRNH STRIPPR PLT TORX WRNH TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - 8 -

SSORIS SSORIS OUNTRSINK TOOL KIT 8-egree 00-egree orm irection: orm own Station Size: ½" ll-in-one kit designed to form countersinks for a variety of standard screw head

The quick-adjust design allows quick set-up time on a variety of material types and thicknesses. SRW SIZ IMNSION #3 0.99" #4 0.5" #6 0.79" #8 0.33" #0 0.385" # 0.

This cabinet provides a standard secure locking system and an optional fork-lift base or mobile base for ease of movement. ach drawer is configured for mada tooling.

TOU III RININ WHL TOOLIN SIZ ¼"STTION ORM IRTION ORM UP PPLIL TP SIZS MRIN STNR #4-40, #6-3, #8-3, #0-3, ¼-0 PPLIL MTRIL RS LU MTRIL THIKNSS.030" -.075".040" -.

Kit contains tools to form extruded flanges for tap sizes shown in the chart to the right. The quick-adjust punch head allows for rapid set-up and adjustment.

99505 RTROIT IR LOW KIT ffectively prolongs tool life, eliminates punching problems and increases productivity by lubricating the tool and turret bore.

TOU III OOLNT ir low functions are computer controlled ir low On-time and Off-time can be automatically set bility to set oil flow rate in 5% increments (from 0-00%)

your local tooling sales representative High precision, automated grinding designed specifically for turret punch press tooling.

11 SSORIS SSORIS OUNTRSINK TOOL KIT 8-egree 00-egree orm irection: orm own Station Size: ½" ll-in-one kit designed to form countersinks for a variety of standard screw head sizes. Kit available in 8º and 00º styles for the most common sheet metal fasteners. The quick-adjust design allows quick set-up time on a variety of material types and thicknesses. SRW SIZ IMNSION #3 0.99" #4 0.5" #6 0.79" #8 0.33" # " # 0.438" ¼" 0.507" MTRIL THIKNSS RN OR 8 OR 00 8 TO 8 KIT 95000K 00 KIT 9500K TOOLIN INT Ideal for storing large quantities of punch tooling in a compact floor space. This cabinet provides a standard secure locking system and an optional fork-lift base or mobile base for ease of movement. ach drawer is configured for mada tooling. NT INT OLOR W/MOIL S NT INT OLOR W/ORKLIT S MPL TOP INST O RTINR TOP NT INT W/SPIL RWR ONIURTION XTRU LN TOOL KIT TOU III UTOMTI TOOL RINR TOU III RININ WHL TOOLIN SIZ ¼"STTION ORM IRTION ORM UP PPLIL TP SIZS MRIN STNR #4-40, #6-3, #8-3, #0-3, ¼-0 PPLIL MTRIL RS LU MTRIL THIKNSS.030" -.075".040" -.075" 3000K Replacement grinding wheel for Togu III Tool rinder. ll-in-one kit designed to form a wide range of extruded flanges in various material thicknesses. Kit contains tools to form extruded flanges for tap sizes shown in the chart to the right. The quick-adjust punch head allows for rapid set-up and adjustment. or use on mild steel and aluminum RTROIT IR LOW KIT ffectively prolongs tool life, eliminates punching problems and increases productivity by lubricating the tool and turret bore. omputer controlled system can be retrofitted to your existing Pega, Vela or oma turret punch presses. TOU III OOLNT ir low functions are computer controlled ir low On-time and Off-time can be automatically set bility to set oil flow rate in 5% increments (from 0-00%) utomatic Tool identification eliminates the need to modify existing programs Retrofittable to Pega, oma & Vela machines or machine specific price quote, please contact your local tooling sales representative High precision, automated grinding designed specifically for turret punch press tooling. Servo-controlled, wet rotary grinding provides unsurpassed surface finish, significantly increasing tool life. O NUMR MHIN P. VL II, 30 TON (production until ec.993) P. 30 TON (production Jan. 994-Sep. 994) PLIO IIIV 30 TON OM 50 TON P 0 TON PLIO II, PLIO IIV 30 TON PLIO IIV 0 TON RIS ML or specifications and price quote, please contact your local tooling sales representative. Replacement grinding oil for Togu III Tool rinder TOOLIN ORR PHON: X: MIL: toolingdept@amada.com - 0 -

12 NOTS TOOLIN ORR X ORM mada merica, Inc. 705 IRSTON LV. UN PRK, 906 TOOLIN PRTMNT: PHON: (800) X: (800) MIL: toolingdept@amada.com T: OUNT NUMR: PURHS ORR NUMR: MHIN TYP: OMPNY: OMPNY ONTT: SHIP TO RSS: ITY: STT: ZIP: PHON: X: SHIP VI: (PLS HK ON) UPS UPS R UPS LU X P X STNR OTHR PUNH TOOLIN STYL: Z-STYL STNR Z-STYL IR LOW NT STNR NT IR LOW THIN SSORIS SPIL INSTRUTIONS: QTY SHP SIZ SIZ TR. PRI

13 TRMS N ONITIONS RIT/PYMNT ll purchases are O unless credit approved. If account is past due, mada merica, Inc. reserves the right to hold shipment or require O terms. redit/payment terms are Net 30 days from date of invoice. Past due accounts are subject to interest charges. No early payment or cash discounts are allowed. ORRS Minimum of $5.00. Please write your mada merica, Inc. customer account number on all purchase orders to speed processing. lso, please specify machine model, turret type, material type and thickness..o. ll orders are.o.. shipping point. SPIL ORRS ll special orders are non-cancelable, non-returnable, and non-refundable. RTURN MTRIL ccepted only with prior approval of mada merica, Inc. s Tooling epartment Manager. There will be a 5% re-stocking fee on all standard items. ll items must be returned unused and freight prepaid. No returns will be allowed beyond 30 days of original shipment. LIVRY elivery on special items will be established at time of order. PURHS ORR NUMR Purchase order number must accompany all telephone orders. Verbal orders will be not processed without a purchase order number. M OR SHORT LIMS ll claims must be made within ten calendar days of receipt of tooling. PRIIN ll prices in this catalog are subject to change without notice. ll prices provided by mada merica, Inc. in the form of a written quotation are valid for 30 days following the date of the quote. mada merica, Inc. 705 irestone oulevard uena Park, 906 Tooling Order (800) X (800) toolingdept@amada.com 009 M o., Ltd. M

Thick Turret Tooling. Terms and Conditions. Amada America, Inc. Quality From the Cutting Edge of Fabrication

Thick Turret Tooling. Terms and Conditions. Amada America, Inc. Quality From the Cutting Edge of Fabrication Terms and onditions RT/PYMNT ll purchases are.o.. unless credit approved. f account is past due, mada merica, nc. reserves the right to hold shipment or require.o.. terms. redit/payment terms are Net 0