TABLE OF CONTENTS SHAPED EMBOSSING TOOL FORM UP
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2 TABLE OF CONTENTS ODEING INATION AND PICING FO SPECIAL ING TOOLS OUND EXTUDED FLANGE TOOL OUND EXTUDED FLANGE TOOL (for sheet metal screws) SHAPED EXTUDED FLANGE TOOL OUND EMBOSSING TOOL SHAPED EMBOSSING TOOL OUND HALF SHEA LOUVE TOOL LANCE TOOL SINGLE BIDGE LANCE TOOL DOUBLE BIDGE LANCE TOOL OUND KNOCKOUT TOOL OUND KNOCKOUT TOOL DOWN SHAPED KNOCKOUT TOOL & DOWN COUNTESINK COINING TOOL & DOWN COUNTESINK EMBOSSING TOOL & DOWN CAD GUIDE TOOL IBBING TOOL CHIP TYPE MAKING TOOL & DOWN CENTE PUNCH & DOWN ING TOOLS DESIGNED FO THE EM MACHINE (Inch Tool & Part mark Tool) TEMS AND CONDITIONS
3 OUND EXTUDED FLANGE TOOL P1 A D H SIZE 1-1/4" 2" 3-1/2" 4-1/2" PICE $355 $580 $1,050 $1,350 THICKNESS φd MAXIMUM.830" 1.417" 2.912" 3.700" H MAXIMUM.197" P1 MINIMUM*.197" + φ D + 2x material thickness Amada will use the smallest radius that meets conditions. * This dimension MUST be specified when placing an order. 1) H > = thickness x 2 2) H < = φ D x 0.4 CONDITIONS The conditions below must be met in order to use the tooling specification chart. TOOLING ODE PHONE : FAX: PAGE 2
4 OUND EXTUDED FLANGE TOOL FO SHEET METAL SCEWS P1 A H SIZE PICE 1-1/4" $343 THICKNESS D φ D MAXIMUM H MAXIMUM.250".197" P1 MINIMUM* (D/2) Amada will use the smallest radius that meets conditions. * This dimension MUST be specified when placing an order. SCEW SIZE # # # THICKNESS # # # Maximum diameter:.250" A=Pre-hole Size B=Swaged through-hole *AMADA does not recommend punching a pre-hole smaller than material thickness. B Approx φ A pre hole # # # # # #1/ PAGE 3
5 SHAPED EXTUDED FLANGE TOOL P2 A F B P1 C H SIZE 1-1/4" 2" 3-1/2" 4-1/2" PICE $610 $920 $1,550 $2,000 THICKNESS.031" -.091" F MAXIMUM 1.000" 1.417" 2.912" 3.700" H MAXIMUM.197" P1 MINIMUM* P2 MINIMUM*.197" + thickness + A.197" + thickness + B Amada will use the smallest radius that meets conditions. * This dimension MUST be specified when placing order. 1) H > = thickness x 2 2) H < = A X 0.4 3) H < = C CONDITIONS The conditions below must be met in order to use the tooling specification chart. The term "SHAPED " for this forming tool refers to a square, rectangle, obround only. All other shapes are considered special and will require a quotation. TOOLING ODE PHONE : FAX: PAGE 4
6 OUND EMBOSSING TOOL P H SIZE 1-1/4" 2" 3-1/2" 4-1/2" PICE $355 $515 $935 $1,205 θ THICKNESS " φd φd MAXIMUM 1.000" 1.526" 3.020" 3.897" H (30º < = φ = 45º).157" MAX H (45º < θ).256" MAX P MINIMUM*.197" + φ D Amada will use the smallest radius that meets conditions. * This dimension MUST be specified when placing an order. CONDITIONS The conditions below must be met in order to use the tooling specification chart. 1) H < = thickness x 4 2) H < = φ D x 0.3 3) θ > = 30º PAGE 5
7 SHAPED EMBOSSING TOOL P2 A P1 SIZE 1-1/4" 2" 3-1/2" 4-1/2" 2 φ B H 1 PICE THICKNESS F MAXIMUM $580 $870 $1,520 $1, " -.125" 1.000" 1.526" 2.912" 3.897" H (30º < = φ < = 45º).157" maximum H (45º < = φ).256" maximum P1 MINIMUM*.197" + thickness + A P2 MINIMUM*.197" + thickness + A Amada will use the smallest radius that meets conditions. * This dimension MUST be specified when placing an order. The conditions below must be met in order to use the tooling specification chart. 1) H < = thickness x 3 2) H < = A x 0.3 3) H < = 2 4) φ > = 30º CONDITIONS The term "SHAPED" for this forming tool refers to a square, rectangle, obround or double D only. All other shapes are considered special and will require a quotation. TOOLING ODE PHONE : FAX: PAGE 6
8 OUND HALF SHEA φ A h STATION 1/2" 1-1/4" P t PICE- SOLID TYPE PICE- CHIP TYPE - $355 $265 $355 MAX THICKNESS " " φ A MAX - SOLID " φ A MAX - CHIP " " H Max. P Min* H < = thickness x " + φ A * This dimension MUST be specified when placing an order. PAGE 7
9 LOUVE TOOL P1 P2 B A SIZE PICE 1-1/4" $630 2" $1, /2" $1, /2" $2,000 H THICKNESS A MAXIMUM B MAXIMUM H MAXIMUM P1 MINIMUM* P2 MINIMUM* ".315" 1.079" 1.181" 1.181".984" 1.769" 3.375" 4.200".236".256".197".315" * This dimension MUST be specified when placing an order. 1) H < = A X 0.6 2) H > = Thickness x 3 3) > = H CONDITIONS The conditions below must be met in order to use the tooling specification chart. All diagrams and pricing and for illustrating and estimating purposes only. TOOLING ODE PHONE : FAX: PAGE 8
10 LANCE TOOL θ2 P2 θ1 P1 STATION 1-1/4" 2" 3-1/2" 4-1/2" A PICE $680 $1,160 $1,890 $2,100 B C H THICKNESS " A MAXIMUM.315" 1.079" 1.181" 1.181" B MAXIMUM.984" 1.769" 3.346" 4.134" H MINIMUM*.315".394" P1 MINIMUM*.000" C MINIMUM*.197" * This dimension MUST be specified when placing an order. The conditions below must be met in order to use the tooling specification chart. 1) θ2 > = 3º 2) If P1 = 0, then θ2 > 15º CONDITIONS Guide is keyed 0º, 90º, 180º,270º. PAGE 9
11 SINGLE BIDGE LANCE TOOL P1 P2 H θ C A F STATION 1-1/4" 2" 3-1/2" 4-1/2" PICE $560 $890 $1,550 $2,000 THICKNESS " F MAXIMUM 1.000" 1.830" 3.020" 3.890" H MAXIMUM.256" A MINIMUM* Material thickness θ MINIMUM* 30º Amada will use the smallest radius that meets conditions. TOOLING ODE PHONE : FAX: PAGE 10
12 DOUBLE BIDGE LANCE TOOL P1 F C P2 B A B SIZE 1-1/4" 2" 3-1/2" 4-1/2" PICE $675 $1,100 $1,900 $2,400 θ H THICKNESS " F MAXIMUM 1.000" 1.830" 3.020" 3.890" H MAXIMUM.256" A &B MINIMUM* Material thickness θ MINIMUM* 30º Amada will use the smallest radius that meets conditions. PAGE 11
13 OUND KNOCKOUT TOOL P φa STATION 1-1/4" 2" 3-1/2" 4-1/2" PICE $380 $630 $1,100 $1,400 C THICKNESS φa MAXIMUM " 1.750" 3.020" 3.897" P MINIMUM*.197" + φ D * This dimension MUST be specified when placing an order. CONDITIONS The conditions below must be met in order to use the tooling specification chart. 1) equired tonnage < = machine tonnage x 0.7 2) Width of tab (C) = thickness x 2* * Please specify number of tabs. TOOLING ODE PHONE : FAX: PAGE 12
14 OUND KNOCKOUT TOOL DOWN C P φa STATION PICE THICKNESS φa MAXIMUM P MINIMUM* 1-1/4" 2" 3-1/2" 4-1/2" $350 $520** $725** $1,040** ".187"-1.250" 2.000" 3.250" 4.400".197" + φa * This dimension MUST be specified when placing an order. ** Price does not include standard Guide Assembly. equires guide assembly to be used. CONDITIONS The conditions below must be met in order to use the tooling specification chart. 1) equired tonnage < = machine tonnage x 0.7 2) Width of tab (C) = thickness x 2*** *** Please specify number of tabs.. PAGE 13
15 SHAPED KNOCKOUT TOOL /DOWN P2 F O M A B F P1 STATION PICE THICKNESS F MAXIMUM P1 MINIMUM* P2 MINIMUM* 1-1/4" 2" 3-1/2" 4-1/2" $610 $920 $1,550 $2, " 1.000" 1.810" 2.912" 3.897".197" + A.197" + B F O M DOWN STATION PICE THICKNESS F MAXIMUM P1 MINIMUM* P2 MINIMUM* 1-1/4" 2" 3-1/2" 4-1/2" $350 $520** $725** $1,040** " 1.063" 2.000" 3.250" 4.400".197" + A.197" + B * This dimension MUST be specified when placing an order. **Price does not include guide assembly. Must use standard guide assembly. The conditions below must be met in order to use the tooling specification chart. 1) equired tonnage < = machine tonnage x 0.7 2) Width of tab thickness = thickness x 2 Please specify number of tabs. CONDITIONS The term "SHAPED " for this forming tool refers to a square, rectangle, obround or double D only. All other shapes are considered special and will require a quotation. TOOLING ODE PHONE : FAX: PAGE 14
16 COUNTESINK COINING TOOL /DOWN F O M DOWN F O M DOWN STATION PICE- SOLID TYPE* PICE-CHIP TYPE* 1-1/4" 2" $233 $188 ** $273-82º φ D THICKNESS.047 min B C φ D MAX - SOLID**.787" 1.526" φ D C MAX Thickness x 0.8 * ADD $15 for Pilot Tip. ** Does not include guide assembly. F O M STATION PICE- SOLID TYPE* 1-1/4" $335 2" $480 Chip-type shown MAX THICKNESS φ D MAX - SOLID**.047 min.787" 1.526" C MAX Thickness x 0.8 * ADD $15 for Pilot Tip F O M CONDITIONS φ D The conditions blow must be met in order to use the tooling specification chart. B φ D 82º C 1) Max φd for Chip type=.531 2) Max Thickness for Chip Type = 150" PAGE 15
17 COUNTESINK EMBOSSING TOOL /DOWN H φd θ F O M STATION 1-1/4" 2" PICE $355 $515 THICKNESS " φ D MAXIMUM 1.000" 1.526" H MAXIMUM.197" F O M DOWN STATION 1-1/4" 2" PICE $309 $482 THICKNESS " φd MAXIMUM 1.063" 2.000" H MAXIMUM.197" CONDITIONS The conditions below must be met in order to use the tooling specification chart. 1) Material thickness < = φd - (H x 2.8) 2) Material thickness < = H x 1.4 TOOLING ODE PHONE : FAX: PAGE 16
18 CAD GUIDE TOOL P1 P2 STATION 2" 3-1/2" 4-1/2" B D PICE $970 $1,695 $2,080 C A H B MAXIMUM H MAXIMUM 1.760" 3.200" 4.200".197" A MINIMUM Material thickness PAGE 17
19 IBBING TOOL Free STATION 1-1/4" 2" 3-1/2" 4-1/2" P PICE $560 $840 $1,470 $1,875 A H S THICKNESS " A MAXIMUM.480" 1.102" 1.181" 2.559" H MAXIMUM.236".256" P MINIMUM*.400" + A Amada will use the smallest radius that meets conditions. * This dimension MUST be specified when placing an order. The conditions below must be met in order to use the tooling specification chart. 1) H < = A x 0.4 2) H < = Thickness x 3 3) S > = H CONDITIONS TOOLING ODE PHONE : FAX: PAGE 18
20 CHIP TYPE MAKING TOOL /DOWN 60º.02 F O M DOWN.01 STATION ONE OW OF 1-1/4" 2" 3-1/2" 10 = $ = $ = $1,225 1/8" TWO OWS OF 10 = $ = $ = $1,325 1/4" B 3/16" THEE OWS OF = $1,425 Standard chip and character size. F O M STATION 1-1/4" 2" 3-1/2" ONE OW OF 10 = $ = $ = $1,125 TWO OWS OF 10 = $ = $ = $1,225 THEE OWS OF = $1,325 ange of material thickness to be marked must be specified when placing an order. Actual tool design may vary causing the price and/or lead time to change PAGE 19
21 CENTE PUNCH TOOL /DOWN CENTE PUNCH TOOL 1/2" STATION F O M DOWN DESCIPTION PUNCH ASSEMBLY DIE SET SCEW (M5X6) PUNCH BODY PUNCH GUIDE PUNCH TIP CODE NO. PICE 18110K $ K $10.00 N/A $ K $ K $ K $41.00 Material thickness range: Form down : 20 gauge - 7 gauge. CENTE PUNCH TOOL 1/2" STATION F O M DESCIPTION PUNCH ASSEMBLY DIE PUNCH BODY PUNCH GUIDE DIE TIP EJECTO PLATE UETHANE SPING SET SCEW (M4X4) DIE BLOCK CODE NO. PICE 18111K $ K $ K $ K $ K $ K $ K $4.00 N/A $ K $30.00 Material thickness range: Form up : 20 gauge - 10 gauge. TOOLING ODE PHONE : FAX: PAGE 20
22 ING TOOLS DESIGNED FO THE EM MACHINE INCH BEND TOOL PATS WITH SHOT FLANGES (.079" ") IN THE EM MACHINE WITH THE INCH BEND TOOL STATION CODE NUMBE PICE 2" STATION PUNCH ASSEMBLY $1, " STATION DIE $ PATS SPECIFICATION Min. 0.79" or sheet thickness x 3. Max " Max " bend For further application assistance, please contact your local tooling product specialist. PAT MAK TOOL USE IN CONJUNCTION WITH THE PAT MAKING CAPABILITIES OF THE AMADA EM MACHINE AND CEATE VITUALLY ANY PAT MAKINGS. STATION CODE NUMBE PICE CENTE PUNCH 1/2" STATION PUNCH ASSEMBLY 1/2" STATION CENTE PUNCH DIE 18110K $ K $10.00 Please see page 20 for DOWN CENTE PUNCH components. PAGE 21
23 TEMS AND CONDITIONS CEDIT/PAYMENT All purchases are COD unless credit approved. If account is past due, Amada America, Inc. reserves the right to hold shipment or require COD terms. Credit/Payment terms are Net 30 days from date of invoice. Past due accounts are subject to interest charges. No early payment or cash discounts are allowed. ODES Minimum of $ Please write your Amada America, Inc. customer account number on all purchase orders to speed processing. Also, please specify machine model, material type and thickness. F.O.B. All orders are F.O.B. shipping point. SPECIAL ODES All special orders are non-cancelable, non-returnable, and non-refundable. ETUNED Accepted only with prior approval of Amada America, Inc. s Tooling Department Manager. There will be a 25% re-stocking fee on all standard items. All items must be returned unused and freight prepaid. No returns will be allowed beyond 30 days of original shipment. DELIVEY Delivery on special items will be established at time of order. PUCHASE ODE NUMBE Purchase order number must accompany all telephone orders. Verbal orders will not be processed without a purchase order number. DAMAGE O SHOTAGE CLAIMS All claims must be made within ten calendar days of receipt of tooling. PICING All prices in this catalog are subject to change without notice. All prices provided by Amada America, Inc. in the form of a written quotation are valid for thirty days following the date of the quote. PAGE 22
24 7025 FIESTONE BLVD BUENA PAK, CALIFONIA (714) FAX (714) M
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