Challenges to automation

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1 MOTIONLINE

2 Challenges to automation Worldwide, there are well over a million industrial robots in operation, with over 100,000 new robots installed every year, representing some $19 billion annually, if software, peripherals and systems engineering are included. The automotive industry once led the drive to robotize. However, today, food and beverage producers; the electrical/electronics industry; chemical, rubber and plastics; and the metal products and machinery industries are continuing to robotize operations. What drives this growth? Prices for robots have plummeted, and quality has increased. Robots now cost half of what they did in Meanwhile, automation systems and process control have radically changed. Today s machines are electricallydriven, and control systems have much improved through Programmable Logic Controllers (PLCs), Distributed Control Systems (for heavy process, large-scale applications), and new PC-based Control Systems. What robotic and machine tool manufacturers expect of a cable supplier: High performance for efficient integration and distributed control. Quality, reliability and durability to avoid costly stoppages. Availability and fast delivery for production line flexibility. Resistance to harsh environments and imperviousness to EMI. Safety for personnel, e.g. leadand cadmium-free, and easy recycling. Conformity to international standards, and cross-industry compatibility. Excellent service, from testing to support and maintenance Assembly lines require a complete range of high performance robotic cables for production efficiency and process control. 2

3 MOTIONLINE s basic line advanced line premium line SFK x d 18 x d x d 7 x d 2 m/s 10 m/s 50 m/s 2 m/s 2 10 m/s 2 50 m/s 2 l max. 5 m 10 m 50 m Cycles 1 Mio. 5 Mio. 5 Mio C C C Cl Br Fl yes yes yes yes yes yes no requirement resistant highly resistant 3

4 Explanation of pictograms SFK Chain Capabilitiy Class (SchleppFähigkeitsKlasse) x d Drag chain bending radius Drag chain speed Drag chain acceleration l max. Drag chain length Cycles Drag chain cycles Operating temperature EMI xxxx xxxxx Mechanical resistance Cl Br Fl Halogen free Oil resistance Flame retardant 4

5 require MOTIONLINE reliable and flexible cables One weak link can interrupt the production chain and delay the delivery of a product resulting in financial loss. To prevent this, Nexans manufactures a full range of MOTIONLINE reliable, dynamic cables to assure the interconnection, control and process efficiency of robots and flowlines. Nexans offers a wide scope of cable products for automation under its MOTIONLINE brand that conform to all major international safety standards, such as German (VDE), Canadian (CSA), American (ANSI) Chinese (CCC) and UL worldwide. We also frequently design and engineer a special cable to deliver the vital com bination of high-performance, reliability and long life. This is especially true for custom-made miniaturized installations. We supply everything from miniaturized control cables to state-of-the-art industrial Profinet cables to bring the office and the production floor closer together. Efficiency begins with an up-front requirement analysis. Then, our Nexans research centers test the cables currently used, and strive to surpass them in terms of performance, durability, chemical and oil-resistance. This move from benchmarking to theory and then back to practical implementation results in customized designs, modularity and appropriate materials that can fit neatly into the entire production process. Thus, together with the world s leading robot and industrial equipment manufac turers, we are creating standards to streamline automation worldwide. A full range of products for power and control functions. Interconnectivity to merge both the analog and digital worlds. Optimized conductor and insulation materials (no shrinkage and low hydrolysis). Special designs to maintain electrical parameters throughout the life cycle. Easy strippability and connectivity for installation and replacement ease. Fire- and heat-resistance for safety and performance. Imperviousness to oils, fats and other chemical agents. Technical support tailored to customer needs. MOTIONLINE for robotics and industrial assembly 5

6 Your local partner worldwide Nexans has an extensive global network of plants, facilities and offices that help forge effective local partnerships to support the activities of our international customers. This partnership approach enables us to develop close, cooperative relationships with customers anywhere in the world to deliver added-value automation cable solutions adapted to meet their specific market requirements. Our in-depth understanding of local cultures, manufacturing practices and supply chains ensures a fast and efficient response to support local production. For customers gearing up for major global expansion, we provide a fast-track response by transferring our sophisticated manufacturing technology to the appropriate local Nexans plant. 6

7 Contents Cables for Trailing Chain Applications Power Cables for Servo Motors (screened/unscreened) 9 Single Core Power Cables (screened/unscreened) 33 Encoder Cables 37 Data Cables DC 47 Hybrid Cables 51 Torsion Cables 55 Sensor Cables 59 Home Run Cables for Sensor Application 64 Bus-Cables 71 Profinet & Industrial Ethernet 74 Profibus DP & Profibus PA 77 Interbus 81 CAN bus 83 DeviceNet 85 USB 87 AS-Interface 89 Hybrid BUS Cables (Profinet, CAN, Profibus, Interbus) 91 Motion Application Centre 95 Installation Instructions 98 DESINA 99 7

8 8 MOTIONLINE

9 MOTIONLINE BASIC Power Cables for Servo Motors (screened) 9

10 MOTIONLINE BASIC PVC Power Cable for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for fixed or low dynamic twodimensional movements from 1.5 to 50 mm² cross section. Design Power core Stranded bare copper wires class 5 acc. IEC insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 5 acc. IEC insulation: TPM Core identification: white black 2 cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: power cores: acc. IEC class 5 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly with fillers Plastic tape Tinned copper braid PVC jacket Colour orange (RAL 2003) 10

11 MOTIONLINE BASIC PVC Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard 6FX5008 PSLCY-J SN SN (with control pair) VDE-Reg. No style page (insulation) style page 2570 (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight Similar to nominal 6FX5008 (4x1.5)C BB11 (4x2.5)C BB21 (4x4)C BB31 (4x6)C BB41 (4x10)C BB51 (4x16)C BB61 (4x1.5 +1P1.5/C)C BA11 (4x2.5 +1P1.5/C)C BA21 (4x4+1P1.5/C)C BA31 (4x6 +1P1.5/C)C BA41 (4x10 +1P1.5/C)C BA51 (4x16 +1P1.5/C)C BA61 (4x25 +1P1.5/C)C BA25 (4x35 +1P1.5/C)C BA35 (4x50 +1P1.5/C)C BA50 11

12 MOTIONLINE BASIC PVC Power Cable for Servo Motors 0.6/1 kv similar to Lenze standard PSLCY-J dedicated data sheet VDE-Reg. No style page (insulation) style page 2570 (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (4x P0.5)C (4x P0.5/D)C (4x P0.5/D)C (4x P0.75/D)C (4x P0.75/D)C , PVC Power Cable for Servo Motors 0.6/1 kv similar to INDRAMAT standard PSLCY-J dedicated data sheet style page (insulation) style page 2570 (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (4x1.5+2x(2x0.75)D) (4x2.5+2x(2x0.75)D)C (4x4.0+2x(2x1.0)D)C (4x x(2x1.0)StC)C (4x10.0+2x(2x1.0)D)C (4x16.0+2x(2x1.5)D)C

13 MOTIONLINE ADVANCED Power Cables for Servo Motors (screened) 13

14 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for medium dynamic twodimensional movements from 1.5 to 50 mm². Depending upon specific types, cables contain one or two pairs to connect servo breaks and thermal sensors. Design Power core Stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: 1 pair solution white black 2 pair solution (numerical code) pair 1: pair 2: cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC class 6 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour orange RAL 2003 (screened) 14

15 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard 6FX8008 PSLC11Y-J SN SN (with control pair) VDE-Reg. No style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight Similar to nominal 6FX8008- (4x1.5)C BB11 (4x2.5)C BB21 (4x4)C BB31 (4x6)C BB41 (4x10)C BB51 (4x16)C BB61 (4x1.5 +1P1.5/C)C BA11 (4x2.5 +1P1.5/C)C BA21 (4x4+1P1.5/C)C BA31 (4x6 +1P1.5/C)C BA41 (4x10 +1P1.5/C)C , BA51 (4x16 +1P1.5/C)C , BA61 (4x25 +1P1.5/C)C , BA25 (4x35 +1P1.5/C)C , BA35 (4x50 +1P1.5/C)C , BA50 15

16 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv similar to Lenze standard PSLC11Y-J dedicated data sheet VDE-Reg. No style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (4x P0.5)C (4x P0.5/C)C (4x P0.5/C)C (4x P0.75/C)C (4x P0.75/C)C

17 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv similar INDRAMAT standard PSLC11Y-J SN 35150/IN (control pair 0,75 mm²) SN 35151/IN (control pair 1,0 mm²) SN 35152/IN (control pair 1,5 mm²) style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight INDRAMAT nominal ID (4x x(2x0.75)StC)C IN 653 (4x x(2x0.75)StC)C IN 650 (4x x(2x0.75)StC)C IN 602 (4x x(2x1.0)StC)C (4x x(2x1.0)StC)C (4x4.0 + (2x1.5)StC+(2x1.0)StC)C IN 603 (4x x(2x1.5)StC)C (4x x(2x1.0)StC)C (4x6.0 + (2x1.5)StC+(2x1.0)StC)C IN 604 (4x x(2x1.5)StC)C (4x10 + 2x(2x1.0)StC)C (4x10 + (2x1.5)StC+(2x1.0)StC)C IN 605 (4x10 + 2x(2x1.5)StC)C (4x16 + 2x(2x1.5)StC)C IN 606 (4x25 + 2x(2x1.5)StC)C IN 607 (4x35 + 2x(2x1.5)StC)C IN 667 (4x50 + 4x2.5 StC)C IN 668 (4x0.75+(2x0.5) StC)C IN

18 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors 0.6/1 kv Nexans standard ML 800 Application These screened cables provide power to servos and motors for medium dynamic two-dimensional movements from 1.5 to 50 mm². Depending upon specific types, cables contain one or two pairs to connect servo breaks and thermal sensors. Design Power core Stranded bare copper wires class 5 and class 6 acc. IEC insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: 1 pair solution white black 2 cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC class 6 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen mutual capacitance: power cores core/core: app. 100 pf/m signal cores core/core: app. 150 pf/m Cable assembly with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour orange RAL

19 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors (screened) 0.6/1 kv Nexans standard ML 800 ratio PSLC11Y-J SN VDE-Reg. No style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (4x1.5)C (4x2.5)C (4x4)C (4x6)C (4x10)C (4x16)C (4x25)C (4x35)C (4x50)C (4x P1.5/C)C (4x P1.5/C)C (4x4 + 1P1.5/C)C (4x6 + 1P1.5/C)C (4x10 + 1P1.5/C)C (4x16 + 1P1.5/C)C (4x25 + 1P1.5/C)C (4x35 + 1P1.5/C)C (4x50 + 1P1.5/C)C

20 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors (screened; pair with spiral screen) 0.6/1 kv Nexans standard ML 800 PSLC11Y-J SN SN (with control pair) VDE-Reg. No style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (4x1.5)C (4x2.5)C (4x4)C (4x6)C (4x10)C (4x P1.5/D)C (4x P1.5/D)C (4x4 + 1P1.5/D)C (4x6 + 1P1.5/D)C (4x10 + 1P1.5/D)C (4x16 + 1P1.5/D)C

21 MOTIONLINE ADVANCED Power Cable for Servo Motors (unscreened) 21

22 MOTIONLINE ADVANCED PUR Power Cable unscreened 0.6/1 kv Application These unscreened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Design Power core Stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Technical data at +20 C DC conductor resistance: acc. IEC class 6 Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core Cable assembly with powder PUR jacket Jacket colour black RAL

23 MOTIONLINE ADVANCED PUR Power Cable for Servo Motors (unscreened) 0.6/1 kv PSL11Y-J dedicated data sheet VDE-Reg. No style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal 4x , x , x , x , x , x , x , x , x ,

24 24 MOTIONLINE

25 MOTIONLINE PREMIUM Power Cables for Servo Motors (screened) 25

26 MOTIONLINE PREMIUM PUR Power Cable for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Depending upon specific types, cables contain one pair to connect servo breaks or one quad. Remark The insulation material TPM (thermo plast modified), which has been developed by Nexans, enables the design engineer to meet low capacitance requirements. Design Power core Stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal pair stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: 1 pair design white black 2 cores stranded together with filler plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC class 6 signal cores: 13.7 Ω/km Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour orange RAL 2003 (screened) Marking cross section, approval, date of production 26

27 MOTIONLINE PREMIUM PUR Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard MC 800+ PSLC11Y-J SN VDE-Reg. No style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight Similar to nominal 6FX8008+ (4x1.5)C BB11 (4x2.5)C BB21 (4x4)C BB31 (4x6)C BB41 (4x10)C BB51 (4x16)C BB61 (4x25)C BB25 (4x35)C BB35 (4x50)C BB50 (4x P1.5/C)C BA11 (4x P1.5/C)C BA21 (4x4 + 1P1.5/C)C BA31 (4x6 + 1P1.5/C)C BA41 (4x10 + 1P1.5/C)C BA51 (4x16 + 1P1.5/C)C BA61 (4x25 + 1P1.5/C)C BA25 (4x35 + 1P1.5/C)C BA35 (4x50 + 1P1.5/C)C BA50 27

28 MOTIONLINE PREMIUM PUR Power Cable for Servo Motors 0.6/1 kv similar to SIEMENS standard MC 800+ PSLC11Y-J SN VDE-Reg. No style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal 4x1.5+1V0.5 16AWG/ 4c + 20AWG/1quad x2.5+1V0.5 14AWG/ 4c + 20AWG/1quad x4.0+1V0.5 12AWG/ 4c + 20AWG/1quad x6.0+1V0.5 10AWG/ 4c + 20AWG/1quad x10.0 1V0.5 8AWG/ 4c + 20AWG/1quad x16.0 1V0.5 6AWG/ 4c + 20AWG/1quad ,

29 MOTIONLINE 29

30 MOTIONLINE PREMIUM PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv Application These screened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Depending upon specific types, cables contain one pair, two pairs, one triple or one quad to connect servo breaks and thermal sensors. Design Power core Stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: U/L1/C/L+ V/L2 W/L3/D/L green/yellow Signal cores stranded bare copper wires class 6 acc. IEC insulation: TPM Core identification: 1 pair design white black 2 pair design (numerical code) pair 1: pair 2: quad design black, white, red, yellow 2 or 4 cores stranded together (filler optional) plastic tape tinned copper braid plastic tape Technical data at +20 C DC conductor resistance: acc. IEC class 6 Insulation resistance: 500 MΩ x km Voltage test: power cores: 4 kv (AC) 5 min. core/core core/screen signal cores: 4 kv (AC) 1 min. core/core core/screen Cable assembly without fillers Inner jacket Platic tape (optional) Tinned copper braid PUR jacket Jacket colour orange RAL 2003 (screened) 30

31 MOTIONLINE PREMIUM PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv PSL18YC11Y-J SN SN (with pair 1,5 mm²) SN VDE-Reg. No CSA C22.2 No UL or Construction Article No. Diameter Cu Total weight nominal Servo Motor (4x1.5)C (4x2.5)C (4x4)C (4x6)C (4x10)C (4x16)C (4x25)C (4x P1.5/C)C (4x P1.5/C)C (4x4 + 1P1.5/C)C (4x6 + 1P1.5/C)C (4x10 + 1P1.5/C)C (4x16 + 1P1.5/C)C (4x25 + 1P1.5/C)C Linear Motor (4x Q0.5/C)C (4x Q0.5/C)C (4x4 + 1Q0.5/C)C (4x6 + 1Q0.5/C)C (4x10 + 1Q0.5/C)C (4x16 + 1Q0.5/C)C

32 MOTIONLINE PREMIUM PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv similar SEW Eurodrive standard PSL18YC11Y-J SN SN (with tripple) style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (4x1.5)C (4x2.5)C (4x4)C (4x6)C (4x10)C (4x x1.0/C)C (4x x1.0/C)C (4x4 + 3x1.0/C)C (4x6 + 3x1.5/C)C (4x10 + 3x1.5/C)C PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kv similar to INDRAMAT standard PSL18YC11Y-J SN style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (4x1 + 2x(2x0,75)StC)C (4x1,5 + 2x(2x0,75)StC)C (4x2,5 + 2x(2x0,75)StC)C (4x4 + (2x1,5)StC+(2x1)StC)C

33 MOTIONLINE PREMIUM Single Core Power Cables for Servo Motors (screened/unscreened) 33

34 MOTIONLINE PREMIUM PUR Single Core Power Cables 0.6/1 kv Application These screened or unscreened single core power cables provide power to motors for medium dynamic two-dimensional movements from 6 to 240 mm². Design Core Stranded bare copper wires class 6 acc. IEC insulation: TPM Insulation colour: nature Tinned copper braid (screened version) PUR jacket Jacket colour orange RAL 2003 (screened cable) black RAL 9005 (unscreened cable) yellow/green (ground conductor) Technical data at +20 C DC conductor resistance: acc. IEC class 6 Insulation resistance: 500 MΩ x km Voltage test: 4 kv (AC) 5 min. core/screen 34

35 MOTIONLINE PREMIUM PUR single core power cable 0.6/1 kv PSL9Y11Y (unscreened) PSL9YC11Y (screened) dedicated data sheet style page (insulation) style page or (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal PSL9Y11Y 1x x x x x x x x x x x x PSL9YC11Y (1x6)C (1x10)C (1x16)C (1x25)C (1x35)C (1x50)C (1x70)C (1x95)C (1x120)C (1x150)C (1x185)C (1x240)C PSL9Y11Y-J 1x x x x x x

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37 MOTIONLINE Encoder Cables for Servo Motors 37

38 MOTIONLINE BASIC PVC Encoder Cables Application A control cable for low dynamic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. Those cables connect the central processing unit (PLC) to the motor. Design Stranded bare copper wires acc. DIN EN insulation: PP Cable assembled with fillers Plastic tape Tinned copper braid PVC jacket Jacket colour green (RAL 6018) Note: for detail description of the design and colour code see dedicated data sheet Technical data at +20 C max. working voltage: 30 V/300 V DC conductor resistance: acc. IEC class 6 or reference the dedicated data sheet Insulation resistance: 1 GΩ x km Voltage test: 1000 V (AC) 1 min. core/core core/screen 38

39 SSLCY dedicated data sheet MOTIONLINE BASIC PVC Encoder Cables similar SIEMENS standard 6FX5008 style page 1589 (insulation) style page 2502 (jacket) CSA C22.2 No Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX5008- (4x2x0.34+4x0.5)C BD21 (3x(2x0.14)D+2x0.5+4x0.14)C BD41 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C BD51 SSLY or SSLCY dedicated data sheet PVC Encoder Cables similar LENZE standard style page (insulation) style page 2464 (jacket) CSA C22.2 No Construction Number of Article No. Diameter Cu Total weight conductors nominal (3x(2x0.14)D+(2x0.5)D)C x(2x0.14)D+(1P1.0)D (3x(2x0.14)D+(4x0.14)+(2x0.5))C SSLCY-J dedicated data sheet PVC Encoder Cables similar INDRAMAT standard style page (insulation) style page 1464 (jacket) CSA C22.2 No Construction Number of Article No. Diameter Cu Total weight conductors nominal (4x2x0.14+4x1.0+(4x0.14)D)C (4x2x0.25+2x1.0)C (4x2x0.25+2x0.5)C

40 MOTIONLINE ADVANCED PUR Encoder Cables Application A control cable for high dynamic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. They link the central processing unit (PLC) to the motor. Design Stranded tinned copper wires acc. DIN EN insulation: PP Cable assembled with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour green (RAL 6018) Note: for detail description of the design and colour code see dedicated data sheet Technical data at +20 C max. working voltage: 30 V/300 V DC conductor resistance: acc. IEC class 6 or reference the dedicated data sheet Insulation resistance: 1 GΩ x km Voltage test: 1000 V (AC) 1 min. core/core core/screen 40

41 MOTIONLINE ADVANCED PUR Encoder Cables similar SIEMENS standard 6FX8008 SSLC11Y dedicated data sheet style page 1589 (insulation) style page (jacket) CSA C22.2 No Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX8008- (8P0.18)C BD11 (4x2x0.34+4x0.5)C BD21 (3x(2x0.14)D+2A0.5D)C BD31 (3x(2x0.14)D+2x0.5+4x0.14)C BD41 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C BD51 (4P0.18)C BD61 (2P0.18)C BD71 (12x0.22)C BD81 PUR encoder cable similar LENZE standard SSL11Y or SSLC11Y dedicated data sheet style page (insulation) style page (jacket) CSA C22.2 No Construction Number of Article No. Diameter Cu Total weight conductors nominal (3x(2x0.14)D+(2A0.5)D)C x(2x0.14)D+(2x1)D (3x(2x0.14)D+(4x0.14)+(2x0.5))C ,

42 MOTIONLINE ADVANCED PUR Encoder Cables similar INDRAMAT standard SSLC11Y dedicated data sheet style page 1589 (insulation) style page (jacket) CSA C22.2 No Construction Number of Article No. Diameter Cu Total weight INDRAMAT conductors nominal ID (4x2x0.25+2x1.0)C IN 209 (4x2x0.25+2x0.5)C IN 448 (34x0.25+2x0.5)C IN 271 (4x2x0.14+4x1.0+(4x0.14)D)C IN 532 (3x0.25+3x(2x0.25)+2x1.0)C IN 280 (2x2x0.25+2x0.5)C IN 750 (9x0.5)C IN

43 MOTIONLINE PREMIUM Encoder Cables for Servo Motors 43

44 MOTIONLINE PREMIUM PUR Encoder Cables Application A control cable for high dynamic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. They link the central processing unit (PLC) to the motor. Design Stranded tinned copper wires acc. DIN EN insulation: PP Cable assembled with fillers Plastic tape Tinned copper braid PUR jacket Jacket colour green (RAL 6018) Note: for detail description of the design and colour code see dedicated data sheet Technical data at +20 C max. working voltage: 30 V or 300 V DC conductor resistance: acc. IEC class 6 or reference the dedicated data sheet Insulation resistance: 1 GΩ x km Voltage test: 1000 V (AC) 1 min. core/core core/screen 44

45 MOTIONLINE PREMIUM PUR Encoder Cables SSLC11Y PUR Encoder Cables without Inner Jacket 30 V dedicated data sheet similar Siemens MC 800+ style page 1589 (insulation) style page (jacket) CSA C22.2 No Construction Number of Article No. Data sheet Diameter Cu Total weight conductors nominal (3x(2x0.14)D+2A0.5+4A0.14+4A0.22)C DB-N x(2x0.14)D+2A0.5+4A0.14)C DB-N SSL18YC11Y dedicated data sheet PUR Encoder Cable with Inner Jacket 30 V similar Nexans standard style page 1589 (insulation) style page (jacket) CSA C22.2 No (4x2x0.34+1V0.5)C DB-N (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C DB-N SSLC11Y PUR Encoder Cables without Inner Jacket 300 V similar SEW Eurodrive standard dedicated data sheet style page (insulation) style page (jacket) CSA C22.2 No Construction Number of Article No. Diameter Cu Total weight conductors nominal (6x2x0.25)C (5x2x0.25)C SSL18YC11Y dedicated data sheet PUR Encoder Cables with Inner Jacket 300 V similar SEW Eurodrive standard style page (insulation) style page (jacket) CSA C22.2 No (6x2x0.25)C DB-N (5x2x0.25)C DB-N

46 46 MOTIONLINE

47 MOTIONLINE Data Cables DC 47

48 MOTIONLINE Data Cables DC similar to Siemens DRIVE CLiQ standard Application The new generation of digital feedback cables will be the future and replace more and more encoder cables. Design Data cables with and without power supply Core Stranded bare or tinned copper wires acc. DIN EN insulation: solid PE or PP, foamed insulation Cable assembled with filler Plastic tape (optional) Screening foil Tinned copper braid (where required) PVC or PUR jacket Technical data at +20 C max. working voltage: 30 V DC conductor resistance: acc. data sheet Insulation resistance: 1 GΩ x km Voltage test: 500 V (AC) 1 min. core/core core/screen Jacket colour grey RAL 7032 green RAL 6018 as per DESINA definition Note: for detail description of the design and colour code see dedicated data sheet 48

49 MOTIONLINE Data Cables DC see table see table style page 1589 (insulation) style page (PUR jacket) style page 2502 (PVC jacket) CSA C22.2 No Construction Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL MOTIONLINE BASIC DC 200 (2x2x0.22)StC ** PVC DB-N ,2 71 (1x4x0.25)StC ** PVC DB-N MOTIONLINE BASIC DC 500 (2x2x x2x0.34)StC* PVC DB-N (2x2x x2x0.34)StC** PVC DB-N (1x4x x2x0.34)StC** PVC DB-N MOTIONLINE ADVANCED DC 500 (2x2x x2x0.34)StC* PUR DB-N (1x4x x2x0.34)StC** PUR DB-N MOTIONLINE PREMIUM DC 800 (2x2x x2x0.34)C* PUR DB-N (1x4x x2x0.34)C* PUR DB-N (1x4x x2x0.34)C* enhanced EMV PUR DB-N * max. distance 50 m ** max. distance 100 m nn = not nominated 49

50 50 MOTIONLINE

51 MOTIONLINE PREMIUM Tailormade Hybrid Cables 51

52 MOTIONLINE PREMIUM Tailormade Hybrid Cables A key trend in the automation industry is towards hybrid cables that combine power, control and data cores within a single cable. These tailor-made cables deliver unsurpassed energy and control capability, meeting the need of decentralized control systems. Nexans developed these special cables with leading German connector producers and harness makers to meet specific connector and environmental factors for all applications. These cables are part of our Motionline solutions designed by Nexans to respond to the very demanding expectations of the automation market. 52

53 MOTIONLINE PREMIUM Tailormade Hybrid Cables see table dedicated data sheet Construction Article No. Diameter Cu Total weight nominal P/DLY-J 13A komb. + 4x2xAWG26 CAT , P/DSL11Y-J 3x4,0+2x2,5+4xAWG22/C , P/DSLC11Y-J 5xAWG12+2x3xAWG18+4xAWG22/C , SLC11Y (3x1,5)/C+12x0, , D/PSLC11Y-J 5x4,0+6x0,75+(4x0,24)/C , P/DSLC11Y (4xUTP26)C18Y+(3P0,14)C+2A1, , P/DSLC11Y-J 5x2,5+4xAWG22/C , P/DLY-J 13A komb. + 4x2xAWG26 CAT ,

54 54 MOTIONLINE

55 MOTIONLINE PREMIUM Cable for Torsion Application 55

56 56 MOTIONLINE

57 MOTIONLINE PREMIUM TL11Y-J PUR Power Cable 0.6/1 kv CSA C22.2 No Construction Article No. Data sheet Diameter Cu Total weight nominal 1x DB-N x DB-N x SN x SN (4x2.5+1P1.0)D DB-N (4x1.0+2x(P0.75)StC)D DB-N PUR Control Cable 300 V CSA C22.2 No Construction Article No. Data sheet Diameter Cu Total weight nominal 23x1.0+1P1.0/D DB-N (4P0.25+2A0.5)StD DB-N PUR Bus cable 30 V acc. UL758 and CSA C22.2 No Construction Article No. Data sheet Diameter Cu Total weight nominal Multibus Profibus (1x2xAWG22)C DB-N DeviceNet (1x4xAWG22)C Interbus 2x(2xAWG24)D Power (1x4x1.0)D Gound cond. 1x1.0 Profibus (1x2x0.3)StD DB-N Ethernet (2x2x0.18)StD DB-N Ethernet (4x2x0.18)StD DB-N

58 58

59 MOTIONLINE Sensor Cables 59

60 MOTIONLINE ADVANCED PUR Sensor Cables Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids. Design Stranded tinned copper wires acc. DIN EN insulation: TPM colour code: 3 cores: brown/black/blue 4 cores: brown/black/blue/white 5 cores: brown/black/blue/white/grey Cable assembly with optional center fillers Plastic tape (only for screened version) Tinned copper braid PUR jacket Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,25 mm² 79 Ω/km 0,34 mm² 60 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core core/screen Jacket colour yellow RAL 1021 (unscreened) black RAL 9005 (unscreened) grey RAL 7040 (unscreened) green RAL 6018 (screened) 60

61 MOTIONLINE ADVANCED PUR Sensor Cables Li9YH-11YH (unscreened) SN style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal 3x xx x xx x xx x xx x xx xx = depending on colours Li9YH(C)11YH (screened) SN style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (3x0.25)C xx (4x0.25)C xx (3x0.34)C xx (4x0.34)C xx (5x0.34)C xx xx = depending on colours 61

62 MOTIONLINE PREMIUM PUR Sensor Cables Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids. The behaviour with respect to flame propagation is improved compared to MOTIONLINE ADVANCED version. The behaviour with respect to flame propagation is improved compared to MOTIONLINE ADVANCED version. Design Stranded tinned copper wires acc. DIN EN insulation: TPM colour code: 3 cores: brown/black/blue 4 cores: brown/black/blue/white 5 cores: brown/black/blue/white/grey Cable assembly with optional center fillers Plastic tape (only for screened version) Tinned copper braid PUR jacket Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,25 mm² 79 Ω/km 0,34 mm² 60 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core core/screen Jacket colour yellow RAL 1021 (unscreened) black RAL 9005 (unscreened) grey RAL 7040 (unscreened) green RAL 6018 (screened) 62

63 MOTIONLINE PREMIUM PUR Sensor Cables Li9YH-11YH (unscreened) SN style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal 3x xx x xx x xx x xx x xx ,9 38 xx = depending on colours Li9YH(C)11YH (screened) SN style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Diameter Cu Total weight nominal (3x0.25)C xx (4x0.25)C xx (3x0.34)C xx (4x0.34)C xx (5x0.34)C xx xx = depending on colours 63

64 MOTIONLINE BASIC PVC Home Run Cables for Sensor Applications Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment and contact to oil and cooling fluids. Design Core Stranded tinned copper wires acc. IEC insulation: TPM Cable assembly center: filler 1st layer: 1mm² brown 0,5mm² yellowbrown 0,5mm² browngreen 0,5mm² white 0,5mm² yellow 0,5mm² pink 0,5mm² greybrown 2nd layer: 1mm² yellowgreen 0,5mm² violett 0,5mm² red 0,5mm² grey 0,5mm² redblue 0,5mm² green 1mm² blue 0,5mm² greypink 0,5mm² whitegreen 0,5mm² whiteyellow 0,5mm² whitegrey 0,5mm² black Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,34 mm² 60 Ω/km 0,5 mm² 39 Ω/km 1 mm² 20 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core core/screen PVC jacket Jacket colour black RAL

65 MOTIONLINE BASIC PVC Home Run Cables for Sensor Applications Li9YY dedicated data sheet style page (insulation) style page 2464 (jacket) CSA C22.2 No Construction Article no. Diameter Cu Total weight nominal 8x x x x x x x x

66 MOTIONLINE ADVANCED PUR Home Run Cables for Sensor Applications Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids. Design Core Stranded tinned copper wires acc. IEC insulation: TPM Cable assembly center: filler 1st layer: 1mm² brown 0,5mm² yellowbrown 0,5mm² browngreen 0,5mm² white 0,5mm² yellow 0,5mm² pink 0,5mm² greybrown 2nd layer: 1mm² yellowgreen 0,5mm² violett 0,5mm² red 0,5mm² grey 0,5mm² redblue 0,5mm² green 1mm² blue 0,5mm² greypink 0,5mm² whitegreen 0,5mm² whiteyellow 0,5mm² whitegrey 0,5mm² black Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,34 mm² 60 Ω/km 0,5 mm² 39 Ω/km 1 mm² 20 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core PUR jacket Jacket colour black RAL

67 MOTIONLINE ADVANCED PUR Home Run Cables for Sensor Applications Li9Y-11Y dedicated data sheet style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Data sheet Diameter Cu Total weight nominal 8x x DB-N x x DB-N x x DB-N x x DB-N

68 MOTIONLINE PREMIUM PUR Home Run Cables for Sensor Applications Application Used to connect all types of sensors. Adapter cables are used for machine tool and production equipment. Used in harsh environment, under high mechanical stress and contact to oil and cooling fluids. Design Core Stranded tinned copper wires acc. IEC insulation: TPM Cable assembly center: filler PUR jacket Jacket colour black RAL 9005 Technical data at +20 C max. working voltage: 300 V DC conductor resistance: 0,34 mm² 60 Ω/km 0,5 mm² 39 Ω/km 1 mm² 20 Ω/km Insulation resistance: 1 GΩ x km Voltage test: 2 kv (AC) 1 min. core/core 68

69 MOTIONLINE PREMIUM PUR Home Run Cables for Sensor Applications Li9YH-11YH style page (insulation) style page (jacket) CSA C22.2 No Construction Article No. Data sheet Diameter Cu Total weight nominal 8x0,34 + 3x1, DB-N x0,34 + 3x1, DB-N x0,34 + 3x1, DB-N x0,5 + 3x1, DB-N

70 70 MOTIONLINE

71 MOTIONLINE Bus & Data Cables 71

72 MOTIONLINE Bus & Data Cables Why Bus Systems? ince the beginning of the 80s fieldbus systems are well known through the EDP (electronic data processing). Furthermore the networking of systems gains an increase of interest, especially the decentral distributed intelligence in the Industry- Building- Environment or Traffic- Automation. Here bus systems are used as an communication medium for sectored actors, sensors and steering in the automation technic and all overthere where electronic modules has to be connected without a big effort of cabling. Only one cable connects all components. The summarized advantages of Bus Systems are as follows: Less wiring/cabling Small space in switchboards More transparency Faster diagnose Better availability Higher safety All these pros leads to relevant cost advantages. The different requirements to the bus system, the variety of technical solutions but also corporate policy leads to a variety of bus systems without a single standard. Fieldbus Fieldbus is the generic name for all bus systems which are used for the metrology, steering and controlling engineering. These are: CAN DeviceNet Profibus Profinet Interbus CC-Link ASI Bus According to the DIN (German institute for standardisation) standard a field bus in general should transmit a small volume of data in fast time series on a digital compare between sensors/actuators and steering. As the requirements to the bus system depends on the level of automation, there is no field bus which can solve all tasks optimal together. Following table should show a short overview of the most important features of the three first called bus systems: Highest BPS Dimension Max. number of participants Standardisation Profinet/Industrial Ethernet 100 Mbit/s 100 m unlimited IEC ISO/IEC Profibus 12 Mbit/s to 100 m 1200 m at 93 Kbit/s 256 IEC Interbus 500 Kbit/s to 40 m 12,8 km at 400 m Segments 256 IEC CAN Bus 1 Mbit/s to 40 m 1 km at 50 Kbit/s 64 (128) ISO

73 MOTIONLINE Bus & Data Cables Description of field bus systems Industrial Ethernet is the name given to the use of the Ethernet network protocol in an industrial environment, for automation and process control. A number of techniques are used to adapt the Ethernet protocol for the needs of industrial processes (e.g. PROFI- NET), which must provide real time behaviour. By using non-proprietary protocols, automation systems from different manufacturers can be interconnected throughout a process plant. Industrial Ethernet takes advantage of the relatively larger marketplace for computer interconnections to reduce cost and improve performance of communications between industrial controllers. PROFIBUS DP (Decentralized Peripherals) is used to operate sensors and actuators via a centralized controller in production (factory) automation applications. The many standard diagnostic options, in particular, are focused on here. PROFIBUS PA (Process Automation) is used to monitor measuring equipment via a process control system in process automation applications. Controller-area network (CAN or CAN-bus) is a vehicle bus standard designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CAN is a message based protocol, designed specifically for automotive applications but now also used in other areas such as industrial automation and medical equipment. DeviceNet is a communication protocol used in the automation industry to interconnect control devices for data exchange. It uses Controller Area Network as the backbone technology and defines an application layer to cover a range of device profiles. Typical applications include information exchange, safety devices, and large I/O control networks. INTERBUS is a serial bus system, which transmits data between control systems (e.g., PCs, PLCs, VMEbus computers, robot controllers etc.) and spatially distributed I/O modules that are connected to sensors and actuators (e.g., temperature sensors, position switches). AS-Interface (Actuator Sensor Interface, AS-i) is an industrial networking solution (physical layer, data access method and protocol) used in PLC, DCS and PC-based automation systems. It is designed for connecting simple field I/O devices (e.g. binary ON/OFF devices such as actuators, sensors, rotary encoders, analog inputs and outputs, push buttons, and valve position sensors) in discrete manufacturing and process applications using a single 2-conductor cable. 73

74 MOTIONLINE Profinet / Industrial Ethernet Application Bus cables ensure a reliable data transmission within an industrial environment. Various types of bus cables are available in order to connect machine parts with the PLC at the field level or to connect PLC to the management level of a factory. The bus cables are designed for 2- or 3-dimensional flexible applications. Design Core Stranded bare or tinned copper wires acc. IEC insulation: solid PE or PP, foamed insulations Cable assembled with filler Plastic tape (optional) Tinned copper braid (screening foil where required) PVC or PUR jacket and others Jacket colour green RAL 6018 violet RAL 4001 black RAL 9005 yellow RAL 1021 Technical data at +20 C max. working voltage: 30 V DC conductor resistance: acc. data sheet Insulation resistance: 1 GΩ x km Voltage test: 500 V (AC) 1 min. core/core cpre/screen Note: for detail description of the design and colour code see dedicated data sheet 74

75 MOTIONLINE Profinet Cables for fixed installation BUS: 2YH(ST)CY (PVC jacket) BUS: 2YH(ST)CH (HFFR jacket) BUS: 2YH(ST)C11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page 2502 (PVC jacket) style page (PUR jacket) CSA C22.2 No (only when is applied) Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/1)StC A PVC DB-N (1x4xAWG22/1)StC A PUR DB-N (1x4xAWG22/1)StC A HFFR DB-N MOTIONLINE BASIC Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/7) B PVC DB-N (1x4xAWG22/7) B PUR DB-N (1x4xAWG22/7) B HFFR DB-N MOTIONLINE ADVANCED Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/7) C PUR DB-N MOTIONLINE PREMIUM Construction Profinet culus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal (1x4xAWG22/19) C PUR DB-N

76 MOTIONLINE Industrial Ethernet Cables BUS: 2Y(ST)C11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page (PUR jacket) CSA C22.2 No MOTIONLINE ADVANCED Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal mm (1x4x0.14)StC AWG26/ DB-N (4x2x0.14)StC AWG26/ DB-N MOTIONLINE PREMIUM Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal mm (1x4x0.29)StC AWG23/ SN (4x2x0.24)StC AWG24/ DB-N

77 MOTIONLINE Profibus 77

78 MOTIONLINE Profibus DP Cables for fixed installation BUS: 02YH(ST)C11Y (PUR jacket) BUS: 02YH(ST)CY (PVC jacket) BUS: 02YH(ST)CH (HFFR jacket BUS: 02YH(ST)C2Y (PE jacket) BUS: 02YH(ST)CY2Y (PVC/PE jacket) dedicated data sheet style page 1589 (insulation) style page 2560 (PVC jacket) style page (PUR jacket) CSA C22.2 No (only when is applied) Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL (1x2xAWG22/1) standard PVC (1x2xAWG22/1) standard PVC (1x2xAWG22/1) standard PVC (1x2xAWG22/1) robust PUR (1x2xAWG22/1) robust PUR (1x2xAWG22/1) FRNC HFFR (1x2xAWG22/1) FRNC HFFR (1x2xAWG22/1) direct burial PVC/PE (1x2xAWG22/1) food/ outdoor PE MOTIONLINE BASIC Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL (1x2xAWG24/7) flexible PVC MOTIONLINE ADVANCED Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal RAL (1x2xAWG24/19) trailing PUR (1x2xAWG24/19) trailing PUR (1x2xAWG24/19) trailing PUR (1x2xAWG24/19) trailing PUR FC = Fast Connect compatible 78

79 MOTIONLINE Profibus PA Cables for fixed installation BUS: 2Y(ST)CY (PVC jacket) dedicated data sheet CSA C22.2 No (only when is applied) Construction Fast culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight connect (AWM) colour nominal (1x2xAWG18/1) PVC DB-N (1x2xAWG18/1) PVC DB-N (1x2xAWG18/7) PVC DB-N , (1x2xAWG18/7) PVC DB-N , FC = Fast Connect compatible 79

80 80 MOTIONLINE

81 MOTIONLINE Interbus 81

82 MOTIONLINE Interbus BUS: 2YCY (PVC jacket) BUS: 2YC11Y (PUR jacket) dedicated data sheet CSA C22.2 No (on request) MOTIONLINE BASIC Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (3x2xAWG24/19)C PVC DB-N (3x2xAWG24/19+3x1.0)C PVC DB-N MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (3x2xAWG24/19)C PUR DB-N (3x2xAWG24/19+3x1.0)C PUR DB-N

83 MOTIONLINE CAN Bus 83

84 MOTIONLINE CAN Bus Cables BUS: 2YCY (PVC jacket) BUS: 2YC11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page 2502 (PVC jacket) style page (PUR jacket) CSA C22.2 No (only when is applied) MOTIONLINE BASIC Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x2xAWG24/7)C PVC DB-N (1x4xAWG24/7)C PVC DB-N (1x2xAWG22/7)C PVC DB-N , (1x4xAWG22/7)C PVC DB-N , (1x2x0.5)C PVC DB-N , (1x4x0.5)C PVC DB-N (1x2x0.75)C PVC DB-N (1x4x0.75)C PVC DB-N MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x2xAWG24/19)C PUR DB-N (1x4xAWG24/19)C PUR DB-N (2x2xAWG24/19)C PUR DB-N (1x2xAWG22/19)C PUR DB-N (1x4xAWG22/19)C PUR DB-N (1x2x0.5)C PUR DB-N (1x4x0.5)C PUR DB-N (1x2x0.75)C PUR DB-N (1x4x0.75)C PUR DB-N

85 MOTIONLINE DeviceNet 85

86 MOTIONLINE DeviceNet Cables BUS: 02Y(ST)C11Y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page (PUR jacket) CSA C22.2 No (only when is applied) MOTIONLINE BASIC Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal ((1x2x0.34)St+(1x2x0.22)St)C PUR DB-N ((1x2x1.5)St+(1x2x0.75)St)C PUR DB-N MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (2xAWG22/19+ PUR DB-N (1x2xAWG24/19)St)StC (2xAWG15/19+ PUR DB-N (1x2xAWG18/37)St)StC 86

87 MOTIONLINE USB 87

88 MOTIONLINE PREMIUM USB Cables BUS: (design)/(st)c11y (PUR jacket) dedicated data sheet style page 1589 (insulation) style page (PUR jacket) CSA C22.2 No Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1P28/19 + 2A20/19)STC* PUR DB-N (1P24/19 + 2A20/19)STC** PUR DB-N * 5 m max. transmission distance ** 10 m max. transmission distance (depends active equipment) 88

89 MOTIONLINE AS-INTERFACE 89

90 MOTIONLINE AS-INTERFACE Cables for fixed installation 3G3G-FL (EPDM jacket) 9Y11Y-FL (PUR jacket) special flat cable for AS-I Modules, dedicated data sheet style page (insulation) style page (PUR jacket) CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour kg/km kg/km 2x1.5 3G3G rubber yellow SN x1.5 3G3G rubber black SN MOTIONLINE ADVANCED Construction culus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour kg/km kg/km 2x1.5 9Y11Y PUR yellow SN x1.5 9Y11Y PUR black SN

91 MOTIONLINE Hybrid Cables 91

92 MOTIONLINE Hybrid Cables for fixed installation BUS:2YH(ST)C + 4x1.5 dedicated data sheet Profinet + Power Cores CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/7)ST C+4x1.5 HFFR DB-N CAN + Power Cores BUS:2YC + 3 x 1.5 dedicated data sheet CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal ((1x4xAWG24/7)C+3x1,5)STC PE DB-N

93 MOTIONLINE BASIC Hybrid Cables BUS:2YH(ST)C + 4x1.5 dedicated data sheet Profinet + Power Cores CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/7)STC+4x1.5 PVC DB-N CAN + Power Cores BUS:2YC + 3x1.5 dedicated data sheet CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal ((1x4xAWG24/7)C+3x1,5)STC PVC DB-N

94 MOTIONLINE ADVANCED Hybrid Cables Profinet + Power Cores BUS:2YH(ST)C + 4x1.5 dedicated data sheet CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/7)STC+4x1.5 PUR DB-N Profibus DP + Power Cores BUS:02Y(ST)C + 4x1.5 BUS:02Y(ST)C + 3x0.75 dedicated data sheet CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x2xAWG24/19)STC+4x1.5 PUR DB-N (1x2x0.3)STC+3x0.75 PUR DB-N (1x2x0.3)STC+3x0.75 PUR DB-N MOTIONLINE PREMIUM Hybrid Cables Profinet + Power Cores BUS:2YH(ST)C + 4x1.5 dedicated data sheet CSA C22.2 No (only when is applied) Construction culus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal (1x4xAWG22/19)STC+4x1.5 PUR DB-N

95 MOTION APPLICATION CENTER MAC Safe and reliable Cables and Solutions TESTED 95

CABLES FOR MOTION CONTINUOUS-BENDING HI-FLEX ELECTRICAL CABLES TOTALTRAX TURN-KEY SYSTEMS PRE-ASSEMBLED CABLES STRAIN RELIEF DEVICES

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