NC Joining Module NCFB

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Naomi Lindsey
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N Joining System N Joining Module NF with ost Optimized Standard esign The joining module Type 210A (in two size available) with integral piezoelectric force sensor and measuring ranges of 5.

1 N Joining System N Joining Module NF with ost Optimized Standard esign The joining module Type 210A (in two size available) with integral piezoelectric force sensor and measuring ranges of kn is for force-displacement assembly and joining processes. This extremely economically priced N joining module NF allows the user to implement standard joining processes cost-effectively using electromechanical joining modules. Force feedback control irection of measurement: compression Integral charge amplifier High measuring accuracy in two ranges High rigidity High level of sensor overload protection escription The N joining module consists of a robust case with integral piezoelectric force sensor. Its motor has an absolute encoder for exact positioning. The compression forces acting on the sensor's piezoelectric measuring element generate a proportional electric charge converted by the integral charge amplifier into an analog voltage signal. The motor of the N joining module is an electronically commutated A servo type controlled by a servo electronics to ensure constant rotational and therefore translational speed. Standard functions such as block pressing, position pressing and force feedback controlled pressing as well as intermediate positioning are supported. The N joining module NF can be operated with the Indrarive servo amplifier in combination with maxymos N type 587A... The communication between Indrarive and maxymos N takes place in real-time via SEROS III. Several field bus slave interfaces are available onboard for customer controlling. PROFIUS, PROFINET, EtherNet/IP or even EtherAT can be used with the maxymos N can be used at the customer's choosing. Quality data can be transmitted via the Ethernet interface through different protocols and a visualization via VN or a data backup can be performed. Application The N joining module NF is ideal for use in automated production systems. Assembly is possible vertically and horizontally. The module can be flanged onto the frame of the production unit. Threaded bores of sufficient strength to hold tools are provided in the ram of the threaded spindle drive (Figure 1 and. Page 1/5

2 N Joining Module NF With ost Optimized Standard esign, Technical ata imensions mm Fig. 1 and 2 Assembly options flange assembly Weight Type 210A15... kg 35 Type 210A50... kg 15 Max. tool weight Type 210A15... without holding brake 1) kg 10 with holding brake 1) kg 50 Max. tool weight Type 210A50... without holding brake 1) kg 15 with holding brake 1) kg 100 Holding brake V/A 2/0,7 irection of measurement compression Measuring range Type 210A15... kn 5, 15 Type 210A50... kn 25, 50 Length of stroke Type 210A15... mm 200 Type 210A50... mm 0 Practical repeatability mm 0,01 Tool holder mm Fig. 1 and 2 Max. movement speed Type 210A15... mm/s 250 Type 210A50... mm/s 150 isplacement sensor system absolute encoder Resolution mm 0,001 Force sensor piezoelectric Temperature range Protection class IP5 Linearity in all ranges %FSO 1 Accuracy class force sensor % 0,5 Service life of spindle (acc. to defined drive profile) cycles approx. 5 million Short stroke Type 210A15... mm 70 Type 210A50... mm 120 Lubrication connection standard- (internal) lubrication nipple Servo amplifier osch-rexroth Type 2180A... Standard interface SEROS III (internal bus) Evaluation unit 3) maxymos N Type 587A... Standard interface PROFIUS, PROFINET, EtherNet/IP, EtherAT Power supply V 2 ±5 % 1) Attention has to be paid to possible radial forces independent of the installation position. Permissible tool weight may have to be reduced for manual feed. Servo amplifier see accessories data sheet Type 2180A... 3) Evaluation unit maxymos N Type 587A... see data sheet A bending of the plunger depending on the tool weight must be considered for a horizontal installation. Page 2/5

3 N Joining Module NF With ost Optimized Standard esign, imensions N Joining Module NF 78 x M8x1,25 12 tief/deep x TK 0,1 TK 0,1 x Mx1 20 tief/deep ØH h7 (- 0,03) ØH7 x Ø ØH g - 0,01 2 (- 0,029 ) F 1 - Fig. 1: imensions N joining module NF Type 210A15... measuring range 1: 15 kn and measuring range 2: 5 kn F E Tk x M8x1,25 1 tief/deep x M1x2 20 tief/deep 5 30 E etail x90 TK 175 0,1 TK 0 0, h7 110 g H 1 tief/deep 8H 0,1 Fig. 2: imensions N joining module NF Type 210A50... measuring range 1: 50 kn and measuring range 2: 25 kn x 0 0 0,1 8H The radial forces (for example due to the weight of the tool) must be considered for the installation. An external guide may have to be provided for the plunger. A 8 7 Art.Nr: Zust. Änderungen the right to make 5 technical changes. Liability for consequential damage resulting 3 Kanten Maße ohne Maßstab Gewicht ISO : Ohne unsere Genehmigung darf diese Zeichnung weder Toleranzangaben Werkstoff Innen +0,1 kopiert noch dritten Personen oder Konkurrenzfirmen zugängig gemacht werden! IN ISO 278 Aussen -0,2 mk Oberfl. Oberflächen atum Name IN ISO 1302 Erstellt Molitor Freig. atum Name NF 50/25_0_150 Norm Fügemodul NF Typ 210A... A Page 3/5 r. Staiger Mohilo latt A Kistler Group ompany Maierhofstrasse von , Kistler Group, Eulachstrasse 22, Lorch Tel: Winterthur, Switzerland ateiname Vorgänger: Tel , Fax , 1 info@kistler.com,

N Joining Module NF With ost Optimized Standard esign, Functional Principle with maxymos N Type 587A... N Joining N-Fügemodul Module NF NF Type Typ 210A.

Machine Interface SPS PL Measurement Messbereichsumschaltung range switch KSM1802888-5 Nominal Sollwerte/Istwerte Value/Actual Value Kommandos ommands OK OK / NOK / NOK Safety Sicherheitszonenmodul

.. P Ethernet Interface interface SV, Q-AS, PF, XML, Visualisierung Visualization über via VN Fig. 3: Functional principle of N joining system with N joining module NF and maxymos N Type 587A.

4 N Joining Module NF With ost Optimized Standard esign, Functional Principle with maxymos N Type 587A... N Joining N-Fügemodul Module NF NF Type Typ 210A... Absoulte Absolutwertgeber encoder A-Servomotor servo Piezoelectric piezoelektrischer force Kraftsensor PROFIUS PROFINET EtherNet/IP Analog analoges force Kraftsignal EtherAT Maschineninterface Machine Interface SPS PL Measurement Messbereichsumschaltung range switch KSM Nominal Sollwerte/Istwerte Value/Actual Value Kommandos ommands OK OK / NOK / NOK Safety Sicherheitszonenmodul box zone Servoverstärker Indrarive Servo Indrarive amplifier MEM IM Threaded Gewindetrieb spindle drive able Kabel Sicherheitszonenbox safety KSM SEROS III KSM Kabel able 1200A11A... (able (Kabellänge length max. 5 5 m) m) Motoransteuerung ontrol Feedback onfiguration, Konfiguration, parameterization, Parametrierung ewertung evaluation und and Visualisierung visualization maxymos N Type 587A... P Ethernet Interface interface SV, Q-AS, PF, XML, Visualisierung Visualization über via VN Fig. 3: Functional principle of N joining system with N joining module NF and maxymos N Type 587A... Included Accessories None Optional Accessories Type/Art. No. Evaluation unit maxymos N ) (MEM) 587A... earing rail adapter for 35 mm ap rail including 2 fastening screws M3x A31 isplay module (IM) with pedestal 5877AZ000 onnection cable maxymos MEM on IM, length 5 m 1200A11A5 Servo amplifier 2180A... Servo amplifier Type 2180A... see accessory data sheet ) Evaluation unit maxymos N Type 587A... see data sheet able Type/Art. No. NF 15 motor cable, length 5 m RKL302 KSM NF 50 motor cable, length 5 m RKL30 KSM NF MSK Feedback cable, length 5 m RKG200 KSM maxymos Force transmitter cable, length 5 m KSM SEROS III connection cable, length 5 m KSM Safety zone box cable, 2 cables required), length 1 m KSM Ordering Key Servo Amplifier for NF Power section for N joining module NF 210A NF0015 NF 210A NF0050 Type 2180A Other length on request. Safety technology with safety zone box S Page /5

5 N Joining Module NF With ost Optimized Standard esign, Ordering Key Type 210A Mating Force [kn] Measuring range 1 15 Measuring range 2 5 Measuring range 1 50 Measuring range Stroke [mm] 200 (only 15 kn) (only 50 kn) 0 Holding rake Without holding brake 1) With holding brake N H Note: 1) Without holding brake 10 kg at 15 kn 15 kg at 50 kn With holding brake 50 kg at 15 kn 100 kg at 50 kn Ordering Example Type 210A500N N joining module NF, measuring range 1: 50 kn, stroke: 0 mm, without holding brake: N. Page 5/5

NC Joining Module NCFB

NC Joining System NC Joining Module NCFB with Cost Optimized Standard Design The joining module Type 2160A (in two size available) with integral piezoelectric force sensor and measuring ranges of 5...