NC Joining Module NCFB

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Eugenia Cross
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NC Joining System NC Joining Module NCF with Cost Optimized Standard Design The joining module Type 210A (in two size available) with integral piezoelectric force sensor and measuring ranges of 5.

1 NC Joining System NC Joining Module NCF with Cost Optimized Standard Design The joining module Type 210A (in two size available) with integral piezoelectric force sensor and measuring ranges of kn is for force-displacement assembly and joining processes. This extremely economically priced NC joining module NCF allows the user to simulate standard joining processes cost-effectively using electromechanical joining modules. Force control Direction of measurement: compression Integral charge amplifier High measuring accuracy in two ranges High rigidity High level of sensor overload protection Description The NC joining module consists of a robust case with integral piezoelectric force sensor. Its motor has an absolute encoder for exact positioning. The compression forces acting on the sensor's piezoelectric measuring element generate a proportional electric charge converted by the integral charge amplifier into an analog voltage signal. The motor of the NC joining module is an electronically commutated AC servo type controlled by a servo electronics to ensure constant rotational and therefore translational speed. Standard functions such as block pressing, position pressing and force feedback controlled pressing as well as intermediate positioning are supported. The NC joining module NCF can be operated with the IndraDrive servo controller in combination with the DMF-P A300 NCF Type 4734A..., DMF-P A310 Universal Type 4740A... or with the NC Compact Type 2159A and Type 2158A. Monitoring of the work area of the screw drive is assumed the electronics in the servo controller. The functional principle of the individual systems is described on the following pages. A field bus slave interface is used to connect the system to the system control, the Ethernet connection, including output of QA data. Application The NC joining module NCF is ideal for use in automated production systems. Assembly is possible vertically and horizontally. The module can be flanged onto the frame of the production unit. Threaded bores of sufficient strength to hold tools are provided in the ram of the threaded spindle drive (Figure 1 and 2). Page 1/7

2 Technical Data Dimensions mm Fig. 1 and 2 Assembly options flange assembly Weight Type 210A15... kg 35 Type 210A50... kg 145 Max. tool weight Type 210A15... without holding brake* kg 10 with holding brake* kg 50 Max. tool weight Type 210A50... without holding brake* kg 15 with holding brake* kg 100 Holding brake V/A 24/0,7 Direction of measurement compression Measuring range Type 210A15... kn 5, 15 Type 210A50... kn 25, 50 Length of stroke Type 210A15... mm 200 Type 210A50... mm 400 Practical repeatability mm 0,01 Tool holder mm Fig. 1 and 2 Max. movement speed Type 210A15... mm/s 250 Type 210A50... mm/s 150 Displacement sensor system absolute encoder Resolution mm 0,001 Force sensor piezoelectric Temperature range C Protection class IP54 Linearity in all ranges %FSO 1 Service life of spindle (acc. to defined drive profile) cycles approx. 5 million Short stroke Type 210A15... mm 70 Type 210A50... mm 120 Lubrication connection standard- (internal) lubrication nipple osch-rexroth Type IndraDrive Standard Interface** Control voltage VDC/W 24 (19, ,8) /24 Power connection V 400 ( ) ±10 % Hz 50/0 ±2 % phase 3 Evaluation Unit Type 4734A... or Type 4740A... Standard Interface Power supply VDC 24 ±10 % Evaluation Unit NC Compact Firmware Type 2159A Operating Panel Type 2158A * Possible radial forces must be considered independent of the mounting. Tool weight must be reduced using with manual loading. ** Dependent of system. Page 2/7

3 ,1 NC Joining Module NCF With Cost Optimized Standard Design, Dimensions NC Joining Module NCF x M8x1,25 12 tief/deep 4x90 D 100 TK 0, TK 0, h7 (- 0,03) 45 x Mx1 20 tief/deep ØH7 10 tief/deep x0 Ø4H7 10 tief/deep Ø Ø8H7 10 tief/deep Detail D g - 0,01 (- 0,029 ) Fig. 1: Dimensions 5 NC joining module 4 NCF Type 210A15... measuring 3 range1: 15 kn and 2 measuring range 2: 5 kn1 F 8-7 F E C 20 E Tk D C x M8x1,25 1 tief/deep 4x M1x2 20 tief/deep Detail C 4x90 TK 175 0,1 TK 0 0, h7 110 g D 8H H 1 tief/deep Fig. 2: Dimensions NC joining module NCF Type 210A50... measuring range 1: 50 kn and measuring range 2: 25 kn x 0 0,1 8H Assembly may require an external guidance for the ram. Radial forces such as tool weight must be considered. In case of horizontal mounting a bending of the ram in dependance of the tool weight has to be considered. A 8 C 7 Art.Nr: Ohne unsere Genehmigung darf diese Zeichnung weder kopiert noch dritten Personen oder Konkurrenzfirmen zugängig gemacht werden! Oberflächen DIN ISO 1302 Zust. Änderungen Datum from the use 5of Kistler products is excluded. 4 3 Name Kanten Maße ohne Maßstab Gewicht ISO : Toleranzangaben Werkstoff Innen +0,1 DIN ISO 278 Aussen -0,2 mk Oberfl. Datum Name Erstellt CMolitor NCF 50/25_400_150 Freig. Page 3/7 Norm Fügemodul NCF Typ 210A... A Dr Staiger... Mohilo 2013, Kistler Group, Eulachstrasse 22, latt 8408 Winterthur, Switzerland 4 A Kistler Group Company Maierhofstrasse von D Tel. Lorch +41 Tel: , Fax , info@kistler.com, 4 Dateiname Vorgänger: Kistler is a registered 2 trademark of Kistler 1Holding AG.

Functional Principle with NC Compact Absolute Encoder NC Joining Module NCF Type 210A.

Operating Panel Type 2158A Threaded Spindle Drive Range Changeover Customer PLC NC Compact Firmware Type 2159A Fig.

for NCF 15 kn IndraDrive 12 A P S2 MPH07 Servo controller for NCF 50 kn IndraDrive 28 A P S2 MPH07 NC Compact Firmware NC Compact Operating Panel KSM03852 KSM035371 2159A 2158A

4 Functional Principle with NC Compact Absolute Encoder NC Joining Module NCF Type 210A.. AC Servo Motor Piezoelectric Force Sensor IndraDrive RS-232C Parametrization Visualization KSM Not needed for operation. Operating Panel Type 2158A Threaded Spindle Drive Range Changeover Customer PLC NC Compact Firmware Type 2159A Fig. 5: Functional principle of NC joining system with NC joining module NCF and NC Compact Type 2158A and Type 2159A Included Accessories None Optional Accessories Servo controller for NCF 15 kn IndraDrive 12 A P S2 MPH07 Servo controller for NCF 50 kn IndraDrive 28 A P S2 MPH07 NC Compact Firmware NC Compact Operating Panel KSM03852 KSM A 2158A Cable NCF 15 motor cable, length 5 m RKL4302 NCF 50 motor cable, length 5 m RKL430 NCF MSK feedback cable, length 5 m RKG4200 Data cable IndraDrive, length 5 m NCF cable force transmitter, length 5 m (NC Compact) Other length on request. KSM KSM KSM KSM KSM Note: Other Fieldbus Interfaces e.g. EtherNet/IP, Profinet, etc. on request. Page 4/7

5 Functional Principle with DMF-P A310 Universal Type 4740A... NC Joining Module NCF Type 210A.. Machine Interface SPS Absolute Encoder AC Servo Motor IndraDrive Nominal Value/Actual Value Commands OK/NOK Fieldbus Piezoelectric Force Sensor Range Changeover EtherNet/IP Threaded Spindle Drive Configuration, Programming Evaluation and Visualization DMF-P A310 Universal Type 4740A... Monitoring and Evaluation System Printer PC Ethernet Interface CSV, I-P.M. Protocol Q-DAS Fig. 4: Functional principle of NC joining system with NC joining module NCF and DMF-P A310 Universal Type 4740A... Included Accessories None Optional Accessories Servo controller IndraDrive 12 A EI S2 MPC07, NCF 15 kn KSM Servo controller IndraDrive 28 A EI S2 MPC07, NCF 50 kn KSM0343 Evaluation unit DMF-P A310 Universal 4740A... Wall housing evaluation unit 4740AWY2... Desktop housing evaluation unit 4740ATY2... Panel housing evaluation unit 4740AEY2... Cable NCF 15 motor cable, length 5 m RKL4302 NCF 50 motor cable, length 5 m RKL430 NCF MSK cable, length 5 m RKG4200 NCF cable force transmitter, length 5 m length 5 m length 10 m length 20 m length 30 m Other length on request. KSM KSM KSM KSM KSM KSM KSM KSM Page 5/7

6 Functional Principle with DMF-P A300 NCF Type 4734A... NC Joining Module NCF Type 210A.. Absolute Encoder AC Servo Motor IndraDrive Range Changeover Machine Interface SPS Nominal Value/Actual Value Commands OK/NOK Piezoelectric Force Sensor Fast Stop Threaded Spindle Drive SSI Displacement Information RS-232C Programming Configuration, Programming Evaluation and Visualization DMF-P A300 NCF Type 4734A... Monitoring and Evaluation System Printer PC Ethernet Interface CSV, I-P.M. Protocol Q-DAS Fig. 3: Functional principle of NC joining system with NC joining module NCF and DMF-P A300 NCF Type 4734A... Included Accessories None Optional Accessories Servo controller for NCF 15 kn IndraDrive 12 A P S2 MPH07 Servo controller for NCF 50 kn IndraDrive 28 A P S2 MPH07 Evaluation unit DMF-P A300 NCF Wall housing evaluation unit Desktop housing evaluation unit Panel housing evaluation unit KSM03852 KSM A AWDY2X ATDY2X AEDY2X4... Cable NCF 15 motor cable, length 5 m RKL4302 NCF 50 motor cable, length 5 m RKL430 NCF MSK cable, length 5 m RKG4200 NCF cable SSI displacement IndraDrive, length 5 m Data cable IndraDrive, length 5 m NCF cable force transmitter, length 5 m NCF cable analog force signal, length 5 m NCF cable XTE, YTE IndraDrive, length 5 m Other length on request. Typ/Art. Nr. KSM KSM KSM KSM KSM KSM KSM KSM Page /7

7 Ordering Key Type 210A Mating Force [kn] Measuring range 1 15 Measuring range 2 5 Measuring range 1 50 Measuring range Stroke [mm] 200 (only 15 kn) (only 50 kn) 400 Holding rake Without 1) With holding brake 2) N H Note: 1) Without holding brake 10 kg bei 15 kn 15 kg bei 50 kn 2) With holding brake 50 kg bei 15 kn 100 kg bei 50 kn Ordering Example Type 210A50400N NC joining module NCF, measuring range 1: 50 kn, stroke: 400 mm, without holding brake: N. Page 7/7

Technical Data Dimensions mm Fig. 1 and 2 Assembly options flange assembly Weight Type 2160A15... kg 35 Type 2160A50... kg 145 Max. tool weigh

Technical Data Dimensions mm Fig. 1 and 2 Assembly options flange assembly Weight Type 2160A15... kg 35 Type 2160A50... kg 145 Max. tool weigh NC Joining System SUNSTAR 传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 E-MAIL: NC Joining Module NCFB with Cost Optimized Standard Design The joining module Type 2160A (in two size available) with