Torque Measuring Flange

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Torque Torque Measuring Flange Dual-Range Sensor, Assembly with Clamping Set Torque measuring flanges Type 4510 measure torque by strain gages.

1 Torque Torque Measuring Flange Dual-Range Sensor, Assembly with Clamping Set Torque measuring flanges Type 4510 measure torque by strain gages. The digital measuring values are transmitted contactless from rotor to stator. There are analog and digital output signals available for evaluation. Rated torque: N m Ratio for second range: 1:10 or 1:5 of rated torque Speed ranges up to /min Accuracy class in standard measuring range: 0,2 In the extended measuring range: 0,4 Integral speed sensor with 60 pulses/revolution Maintanance-free, bearingless Flange and hub solution Digital non-contact signal transmission lectrical control signal Active temperature compensation Calibrated RS-232C output Options Two separately calibrated measuring ranges 1:5 and 1:10 Frequency output Description Due to the design with clamp set the measuring flange may be mounted directly on the shaft of the infeed drive. The clamping set is in the scope of delivery. Adaption on the measuring side is done by means of a flange. Measuring flanges Type 4510 are very robust and extensively unsensitive to bending moment and transverse forces. The optional dual range version is predestinated for applications with high peak torque and medium average operating torque. A single range torque sensor should be selected for withstanding the peak torque. For measuring the average operating torque it would therefore be oversized. Application Gear box test rigs Wheel load simulation ngine test rigs General lectrical Specifications Output signal option 1 VDC ± at Mnom (rated value) VDC 10 Output signal option 2 khz 100±40 at Mnom (rated value) khz 140 (40) Load resistance kω >10 Limit frequency 3 d khz % control input VDC "On" 3,5... "Off" Control signal % FSO 100± 0,1 Supply voltage VDC Power consumption W <5 lectrical Measuring Data Zero point stability (for 24 h) % FSO 0,03 Reference temperature C 22 ±2 Operating temperature range C (Rated temperature range) Service temperature range C Storage temperature range C Page 1/6

2 Technical Data Mechanical asic Data K2 1K3 2K 4K 1 0 K 2 0 K Rated torque Mnom N m Measuring range N m Max. load clamping set N m Limiting torque Mop N m Rupture torque Mrupt N m >400 >800 >2 000 >4 000 >4 000 >8 000 > > > Alternating torque Mdyn N m Nominal speed nnom 1/min Torsional rigidity CT kn m/rad Rotation angle at Mnom ϕ 0,046 0,04 0,069 0,044 0,036 0,044 0,043 0,027 0,042 Max. bending torque M N m Longitudinal force FA kn Max. radial force FQ kn Rotor weight mrotor kg 4,4 4,4 7,7 7, ,8 Stator weight mstator kg 3,6 3,6 4,4 4,4 4,4 4,4 4,4 2,3 2,8 Moment of inertia (rotor) jrotor kg m ,4 11, ,2 39,3 39,4 55, Partial mass of the rotor mrotor-m kg 2,2 2,2 2,9 2,9 3,7 3,7 3,8 7,4 7,4 (measurement side) Partial moment of inertia jrotor-m kg m ,2 8,2 20,1 20,2 21,8 21,8 21,9 90,8 90,8 of the rotor (measurement side) alancing class Q 6,3 Housing material Hard anodized aluminum Protection class IP54 lectrical Measuring Data Standard Measuring Range 1:1 Rated torque N m Accuracy class 0,2 0,2 Linearity error including hysteresis %FSO <±0,1 <±0,2 Temp. influence on the zero point %FSO/10 C <±0,2 <±0,2 Temp. influence on the nominal value %FSO/10 C <±0,2 <±0,2 lectrical Measuring Data xtended Measuring Range 1:5, 1:10 (Option A1, A2) Rated torque N m Accuracy class 0,4 Linearity error including hysteresis %FSO <±0,2 Temp. influence on the zero point %FSO/10 C <±0,4 Temp. influence on the nominal value %FSO/10 C <±0,4 lectrical Measuring Data Speed Pulses/revolution 1x60 Output signal V 5 (TTL) Page 2/6

3 Dimensions x45 G (8x45 ) 8x45 5 G (8x45 ) H1 H1 3 TK D D5 D1 ØD2 D3 D4 TK D D6 T T H H H7 4 9 (2x) M6 (4x) H7 4 9 (2x) M6 (4x) Fig. 1: size 1 and 3 Fig. 2: size 2 M = Measuring end Dimensions in mm Size Measuring range ød ød1 H7 ød2 ød3 ød4 ød5 G5 ød T TKø G H H1 N m ,5 M , ,5 M , ,5 85, M , ,5 85, M , , M , , M , , M ,7 8x45 (8x) + 0, , G-G ( 1 G 174, x M6 D ØD6 D5 5 D1 D2 ØD3 D4 (H) ØTK Fig. 3: size T 1 Size Measuring range N m ød ød1 H7 ød2 ød3 ød4 ød5 G5 ød TKø G (H) , M16 148, M16 148, Page 3/6

4 lectrical Connections Pin Allocation of the 12-Pin uilt-in Standard Connector A Function PIN Description Supply F +U VDC, power consumption <5 W A GND Ground relating to +U Shield M In sensor connected to housing Torque output C Voltage output 1 Frequency 2 UA ±10 VDC bei ±MNom at >2 kω FA+ frequency signal 10 VDC at control signal activation 5V (TTL) Ri,C = 10 Ω, output short circuit D AGND Ground relating to UA AGND Ground relating frequency signal Speed pulses H Track A Active, TTL-level G Not connected J Not connected 100 % K Control Off: VDC Control input On: 3,5... VDC Ri,K = 10 kω RS-232C interface to the TXD Digital send path to the CoMo Torque CoMo Torque L RXD Digital receive path Digital ground DGND Ground relating to speed pulses, calibration/control input, RS-232C interface Pin Allocation of the 7-Pin uilt-in Standard Connector Function PIN Description 1 Gain Normal (1:1) with VDC Measuring range selection xtended (1:5 / 1:10) with 3,5... VDC 2 For company internal functions, don't use! Digital mass potential 3 DGND Ground relating to RS-232C interface 100% control input 4 Control Off: VDC On: 3,5... VDC RS-232C interface 5 TXD Serial send path of the torque sensor 6 RXD Serial receive path of the torque sensor 7 OGND Ground relating for control Measuring Flange Supply and evaluation unit +U Ground for +U F A supply 11 VDC +U = ~ ± 10 V AGND (0 V) C D torque output DVM + 5 V (A) + 5 V () DGND (0 V) H G speed output Counter 3,5... V Shield K M control signal input +U Control button* Connector A Connector 3,5... V OGND (0 V) TXD RXD DGND (0 V) shielded measuring cable control signal input RS-232C interface Control button* not connected RX D TXD GND PC +U shielded measuring cable *Control functionality at Pin K or galvanically separated at connector (Pin 4) Fig. 4: Pin allocation of the built-in connector A and (standard) Page 4/6

5 Mounting Connection of Rotor, Fastening olts Nominal torque Mnom N m K K Size G 1 G 2 G 3 G 4 Thread M8 M8 M12 M12 M12 M12 M12 M16 M16 Quality class * 8.8* Min.mounting depth mm Max. mounting depth mm Fastening torque MAnz Flange N m Fastening torque clamping set N m alancing class Q 6,3 Counterflange flatness mm 0,01 Counterflange concentricity mm 0,02 Max. offset rotor to stator: Axial mm ±1 Radial mm ±1 Important: Retraction depth has to be strictly observed (Dimension 4)! Measuring Flange Stator * Fit bolt DIN 610 Clamping set Rotor Shaft 4 please see table dimensions, page 3 Fig. 5: Schematic diagram of the retraction depth Application xamples ngine Drive shaft Measuring Torque Flange Loading machine Lever arm Coupling Measuring Loading earing support Torque Flange machine Fig. 6: Combustion engine front machine test stand Fig. 7: Calibration facility Mechanical Mounting Loading machine Shaft Clamping set Rotor Stator Fig. 8: xample for mounting Page 5/6

6 Included Accessories None Ordering Key Type 4510 Optional Accessories Type/Art. No. Connection cable, length 5 m KSM Connection cable, length 5 m, 12 pin open ends KSM Connection cable, length 5 m, 7 pin open ends KSM Connection cable, length 2,5 m, 12 pin CoMo Torque KSM ,5 Female connector 7 pin (plug C) KSM Female connector 8 pin (plug D) KSM ControlMonitor CoMo Torque 4700A... valuation instrument for torque sensors Adapter flanges (on request) Couplings (on request) SensorTool 4706A... Our torque calibration service lab DKD-K offers traceable recalibration of any brands. For further information of cable and connector see data sheet Measuring Ranges in N m 100 Size Size Size Size 2 1K Size 3 1K Size 3 2K Size 3 4K (1) Size 4 10K (1) Size 4 20K Range Selection Without A0 Dual range sensor, rated torque 1:10 A1 (Measuring range selection) Dual range sensor, rated torque 1:5 A2 (Measuring range selection) Output Signal Analog output ±10 VDC 1 Frequency output 100 ±40 khz 2 Order example: Type A010 Measuring torque flange: Rated torque 100 N m, without range selection: A0, Analog output ±10 VDC: 1, without increased accuracy: 0 Increased Accuracy Without 0 (1) no range selection A1 and A2 possible Page 6/6

Torque SUNSTAR 传感与控制 TEL: FAX: Torque Measuring Flange Type 4510B... Dual-Ra

Torque SUNSTAR 传感与控制 TEL: FAX: Torque Measuring Flange Type 4510B... Dual-Ra Torque SUNSTAR 传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 E-MAIL: Torque Measuring Flange Dual-Range Sensor, Assembly with Clamping Set Torque measuring flanges Type 4510 measure torque by strain