How to order. Payment options. Delivery options. Online acatalog. By phone + (44) By fax + (44)

Transcription

1 S P E C I A L I S T C A B L E S U P P L I E R S

2 How to order Online / acatalog By phone + (44) By fax + (44) By info@csecables.com Our hours Monday to Friday, 8am-5.30pm Payment options Payments can be made using a wide selection of debit or credit cards, or you can apply for a credit account. Please ask your CSE representative for an account application form. You can also pay by pro forma which can be paid by cheque, card, CHAPS or BACS payment. Delivery options CSE Cables aim to get your order to you as quickly as we can and offer a range of delivery options to suit your requirements, including: Next working day delivery Same day delivery Special delivery Free local deliveries and orders of over 250 are carriage paid to UK mainland CSE have a service to suit you!

3 Export Sales Our export sales specialists have been with CSE for several years and built up extensive knowledge and expertise of a wide range of cables for the export market. We understand the needs of our customers and achieve this by working closely with out freight forwarders so we can deliver your cables in perfect condition, on time and to budget. You can contact our export team directly by: By phone + (44) By Skype cse_export By export@csecables.com Contents Flexible Rubber Cables Flexible Control Cables Data/Telephone Cables Power Cables Fire Alarm Cables High Temperature Cables Robotics and Crane Cables Entertainment Cables Technical Cables Index

4 About CSE Cables Ltd CSE Cables was established in 2007 as an offshoot of Control Systems and Equipment Ltd and has been trading independently since that time. After a company re-structure, CSE Cables Ltd coenced trading from April as a group company having acquired relevant assets from the holding company. Specialising in all types of Industrial cable and with a customer base extending to Europe and beyond, CSE Cables Ltd s service offering includes the ability to deliver specialist cable on short lead times and at extremely competitive prices. Corrina Butler (Managing Director) and John Le Grys (Financial Director) are continuing to build a team of sales professionals offering a technical, friendly, competent service to clients in all types of industry. The current sales team boast over 50 years experience in the cable industry between them. Customers requiring Low Voltage Electrical Equipment and electrical accessories can be conveniently supplied by our sister company CSE Industrial Electrical Distributors Ltd. Credit facilities with one company may extend to the other facilitating a one-stop solution to many customer types. You can contact them directly by: By phone + (44) By info@cse-distributors.co.uk Website 4

5 Bespoke Cables CSE Cables can offer any cable to your specification with low minimum order requirements and short delivery times. We can also supply specialist composite cables combining data, power cable and control cable. Simply contact our sales team: By phone + (44) By Skype csecables By fax + (44) By info@csecables.com CSE Cables supplies only genuine cable and recognises the Industry led Approved Cables Initiative. The organisation aims to investigate and address the issues of unsafe, nonapproved and counterfeit cables in the UK marketplace. 5

6 0361TQ Welding Cable FLEXIBLE RUBBER CABLES Application Welding cable suitable for the transmission of high currents from the welding apparatus to the welding tool. Suitable for flexible use under adverse conditions such as automobile manufacturing, conveyors and assembly lines. Also for use in machine tool and ship manufacturing. Technical Information Conductor: Class 6 - extra flexible plain copper conductors to BS EN 60228: 2005 (previously BS6360) flexible class 5 for and above Seperator: PETP (Polyethylene Terephthalate) Insulation: EPR (Ethylene Propylene Rubber) Sheath: CSP (Chlorosulphonated Polyethylene) - BS638 Sheath Colour: Orange, yellow or black Voltage Rating: 100V (450V for non-welding applications if protected from mechanical damage) Operating Temperature: Maximum: 85 C Minimum Flexing: -20 C Minimum Bending Radius: 6 x Ø Current Ratings Typical guidance values for different welding processes are as follows: Fully automatic Welding: 100% Semi-automatic Welding: 65% - 85% Manual Welding: 30% - 60% Very infrequent or Occasional Welding: 20% Correction Factors Cable operating temperature also varies according to the prevailing ambient temperature. These cables are designed to give optimum performance up to an operating temperature of 85 C at an ambient temperature of 25 C. The reduction factors for increased ambient temperature are: Ambient Temperature: 30 C 35 C 40 C 45 C 50 C 55 C Correction Factor: Flexible aluminium conductors are available upon request. Size 2 Nominal overall diameter Weight TQ Welding Cable , , , , ,534 6

7 318TQ Cable Application Flexible chords suitable for domestic use. Technical Information Conductor: Insulation: Outer Sheath: Sheath Colour: HOFR: Voltage Rating: Operating Temperature: Minimum Bending Radius: Standards: Class 5 - flexible tinned annealed copper conductors EPR (Ethylene Propylene Rubber) CSP (Chlorosulphonated Polyethylene) Black or white Heat and oil resistant Flame retardant 300/500V grade to BS6500 (where applicable) Maximum: 85 C Minimum Flexing: -20 C 6 x Ø for cables not exceeding 25 8 x Ø for cables exceeding 25 BS 6500: flexible electric cables for use with appliances and equipment intended for domestic, office and similar environments BS 7919: flexible electric cables for use with appliances and equipment intended for industrial and similar environments. FLEXIBLE RUBBER CABLES Conductor Identification Single Core: Two Core: Three Core: Four Core: Five Core: Six Core and Above: Black Brown and blue Brown, blue and green/yellow Brown, grey, black and green/yellow Brown, blue, black, grey and green/yellow White insulation with black numerals Size 2 Nominal overall diameter Weight Single Core 3181TQ Core 3182TQ Core 3183TQ TQ Cable 7

8 318TQ Cable FLEXIBLE RUBBER CABLES Size 2 Nominal overall diameter Weight 3 Core 3183TQ Core 3184TQ Core 3185TQ Core 3186TQ Core 3187TQ Core 3188TQ Core 3189TQ Core 31810TQ For current ratings refer to IEE Regulations tables 4F1 and 4F2 to 4F3 on pages 122 to

9 638TQ Cable Application Very heavy duty flexible trailing cable ideal for onsite applications where frequent flexing, trailing and heavy duty handling is required for portable or mobile equipment. Technical Information Conductor: Insulation: Sheath: Sheath Colour: HOFR: Voltage Rating: Operating Temperature: Minimum Bending Radius: Class 5 - flexible tinned annealed copper EPR (Ethylene Propylene Rubber) CSP (Chlorosulphonated Polyethylene) Black Heat and oil resistant Flame retardant 450/750V grade to BS6007 (where applicable) Maximum: 85 C Minimum flexing: -20 C 6 x Ø for cables not exceeding 25 8 x Ø for cables exceeding 25 FLEXIBLE RUBBER CABLES Conductor Identification 6381TQ - Single Core: Black 6382TQ - Two Core: Brown and blue 6383TQ - Three Core: Brown, blue and green/yellow 6384TQ - Four Core: Brown, blue, black and green/yellow 6385TQ - Five Core: Brown, blue, 2 black and green/yellow 6386TQ - Six Core and Above: White insulation with black numerals Size 2 Diameter over conductor RT of insulation Diameter over core Nominal overall diameter Weight Single Core 6381TQ , , , , , , , , ,460 9

10 638TQ Cable FLEXIBLE RUBBER CABLES Size 2 Two Core 6382TQ Nominal diameter over laid up cores Nominal overall diameter Weight Three Core 6383TQ , , , , , , , , , , ,910 Four Core 6384TQ , , , , , , , , , , , ,030 Five Core 6385TQ Size 2 Five Core 6385TQ Nominal diameter over laid up cores Nominal overall diameter Weight Six Core 6386TQ , , , , ,337 Seven Core 6387TQ , , , , , ,436 Eight Core 6388TQ Ten Core 63810TQ ,073 Twelve Core 63812TQ ,183 Sixteen Core 63816TQ ,505 Eighteen Core 63818TQ ,687 Twenty Core 63820TQ ,902 For current ratings refer to IEE Regulations tables 4F1 and 4F2 to 4F3 on pages 122 to

11 657TQ Ship Wiring Application This unarmoured cable can be used for fixed wiring in ships and on offshore units. Technical Information Conductor: Class 2 - stranded tinned annealed copper conductors Insulation: EPR (Ethylene Propylene Rubber) Sheath: CSP (Chlorosulphonated Polyethylene) Sheath Colour: Black (2MAL SW4) HOFR: Heat and Oil resistant Flame retardant Oxygen Index: 32%, HCL 5% Voltage Rating: 600/1000V grade to BS6883 Type B (where applicable) Operating Temperature: -40 C to +85 C Conductor Identification White cores with black numerals. For individual conductor dimensions refer to Single core 6571TQ. BS6883, and subsequent amendments, are approved by Lloyd s Register of shipping. FLEXIBLE RUBBER CABLES Size 2 Maximum diameter over conductor Nominal overall diameter Weight Single Core 6571TQ , , , , , , , , , , ,210 Size Nominal diameter over laid up cores Nominal overall diameter Weight Two Core 6572TQ , , , , , , , , , TQ Ship Wiring Cable 11

12 657TQ Ship Wiring FLEXIBLE RUBBER CABLES Size 2 Nominal diameter over laid up cores Three Core 6573TQ Nominal overall diameter Weight , , , , , , , , , ,170 Four Core 6574TQ , , , , , , , , ,960 Size 2 Nominal diameter over laid up cores Five Core 6575TQ Nominal overall diameter Weight , , Six Core 6576TQ Eight Core 6578TQ Ten Core 65710TQ Twelve Core 65712TQ Sixteen Core 65716TQ Twenty Core 65720TQ Twenty Four Core 65724TQ ,046 Thirty Core 65730TQ ,270 12

13 658TQ Cable Application Designed for use in offshore environments where mechanical protection is required eg. for fixed wing in ships, drilling rigs and oil platforms. Technical Information Conductor Stranding: Class 2 - stranded tinned annealed copper IEC 60228/BS 6360 Insulation: EPR (Ethylene Propylene Rubber) Armour: GSWB (Galvanized steel wire braid) Sheath/Jacket: Low Smoke Halogen Free (LSHF) Type: SW4 Sheath Colour: Black Ref: 658TQ Standard: BS 6883 Voltage: 600/1000V Operating Temperature: Maximum: 85 C Minimum Bending: -25 C Conductor Identification White cores with black numbers FLEXIBLE RUBBER CABLES Size 2 Nominal diameter over laid up cores Nominal diameter over bedding Diameter of braid wire Nominal overall diameter Weight 6582TQ Galvanised Steel Wire Braid - Two Core , , , , , , , , , , TQ Galvanised Steel Wire Braid - Three Core TQ Cable 13

14 658TQ Cable FLEXIBLE RUBBER CABLES Size 2 Nominal diameter over laid up cores 6583TQ Galvanised Steel Wire Braid - Three Core Nominal diameter over bedding Diameter of braid wire Nominal overall diameter Weight , , , , , , , , , , , TQ Galvanised Steel Wire Braid - Four Core , , , , , , , , , , , , TQ Galvanised Steel Wire Braid - Five Core TQ Galvanised Steel Wire Braid - Six Core

15 Size 2 Nominal diameter over laid up cores 6588TQ Galvanised Steel Wire Braid - Eight Core Nominal diameter over bedding Diameter of braid wire Nominal overall diameter Weight , /12TQ Galvanised Steel Wire Braid - Twelve Core , /16TQ Galvanised Steel Wire Braid - Sixteen Core /20TQ Galvanised Steel Wire Braid - Nineteen Core , /21TQ Galvanised Steel Wire Braid - Twenty One Core /24TQ Galvanised Steel Wire Braid - Twenty Four Core , , /27TQ Galvanised Steel Wire Braid - Twenty Seven Core , ,760 FLEXIBLE RUBBER CABLES 15

16 H01N2-D and H01N2-E Welding Cable FLEXIBLE RUBBER CABLES Cable Application Welding cable suitable for connecting cable between the hand electrode and the welding apparatus. Suitable for flexible use under adverse conditions such as automobile and ship manufacturing conveyors welding robots assembly lines etc. This cable maintains its high flexibility even when exposed to inert gas, ozone, light, oil etc. Suitable for use in dry and moist rooms as well as for outdoor installation. Technical Information Conductor: Plain copper conductors Seperator: Polyester foil or tape Outer Sheath: Neoprene black Stranding H01N2-D: According to VDE 0295 class 5 Voltage: Working: 100V Test: 1000V Temperature Range: Flexing:-25 C to + 80 C Static: -40 C to +80 C Bending Radius: H01N2-D: 12 x Ø H01N2-E: 10 x Ø H01N2-E Crane and Welding Cable Number of cores and cross section 2 H01N2-D Outer diameter ca. Max O.D. Copper weight kg/100m Weight kg/100m H01N2-E with extreme high flexibility

17 H05RR-F Cable Cable Application For connection of electrical appliances when exposed to low to medium mechanical stress in households and offices and for light utilities. Anywhere where there is minimal physical damage expected. Technical Information Conductor: Class 5 - fine copper wire strands manufactured to IEC (previously BS6360) Insulation: Rubber Cores: Coloured cores according to VDE 0293 More than 2 cores with one green/yellow earth conductor Outer Sheath: Rubber black Stranding: Fine copper wires plain or tinned Voltage: Working: 300/500V to BS7919 and BS6500 Test: 2000V Temperature Range: Flexing: -25 C to +60 C Static: -40 C to +60 C Bending Radius: Flexing: 15 x Ø Static: 6 x Ø FLEXIBLE RUBBER CABLES Conductor Identification Two Core: Three Core: Four Core: Five Core: Brown and blue Brown, blue and green/yellow Brown, grey, black and green/yellow Brown, blue, grey, black and green/yellow Size 2 Number of cores Nominal overall diameter Weight For current ratings refer to IEE Regulations tables 4F1 A and B on pages 122 to 123. H05RR-F Cable 17

18 H07RN-F Cable (BS7919:2001) FLEXIBLE RUBBER CABLES The H07RN-F is designed primarily as a trailing cable for use in the supply of energy for portable or mobile equipment. Heavy duty Harmonized cables are not only robust but also extremely flexible. PCP neoprene is also oil and flame retardant. Typical applications of the H07RN-F cable include transformers, pumps, welders, grinders, temporary lighting cable and feed cables to heavy mobile equipment. Technical Information Stranding: Insulation: Sheath: Temperature Range: Ambient Temperature: Voltage: Class 5 - fine copper wire strands manufactured to IEC (previously BS6360) EPR (Ethylene Propylene Rubber) Black neoprene (PCP) outer sheath to BS7919: C to +85 C 30 C Working: 450/750V Test: 3000V Operating Temperature: 60 C Minimum Bending Radius: 6 x Ø for cables not exceeding 25 Static: 8 x Ø for cables exceeding 25 flexing 15 x Ø Conductor Identification Single Core: Two Core: Three Core: Four Core: Five Core: Black Brown and blue Brown, blue and green/yellow Brown, black, grey and green/yellow Brown, blue, black, grey and green/yellow HO7RN-F Cable Core and size 2 Nominal O/Dia Weight 1 x x x x x x ,202 1 x ,489 1 x ,824 1 x ,202 1 x ,847 1 x ,495 2 x x x x x x x ,110 2 x ,474 Core and size 2 Nominal O/Dia Weight 3 x x x x x x x ,394 3 x ,850 4 x x x x x x ,225 4 x ,792 4 x ,380 4 x ,635 4 x ,830 4 x ,320 18

19 Core and Size 2 Nominal O/Dia Weight kg/ km 5 x x x x x ,100 5 x ,528 5 x ,200 5 x ,925 7 x x Core and Size 2 Nominal O/Dia Weight kg/ km 12 x x x x x x , x , x , x , x ,900 For current ratings refer to IEE Regulations tables 4F1 A and B on pages 122 to 123. FLEXIBLE RUBBER CABLES 19

20 Round Neoprene Cable with Strainer FLEXIBLE RUBBER CABLES Cable Application For installation exposed to rough environmental conditions e.g. conveyor and hoisting equipment and building machinery. Application where weather proof cables in big lengths are used. Technical Information Conductor: Strainer: Insulation: Outer Sheath: HOFR: Core Marking: Voltage: Stranded bare copper Supporting core to relieve stress EPR (Ethylene Propylene Rubber) Black neoprene Flame retardant 1 to 5 cores: according to VDE 0293 (colour coded) 6 cores: number coded (JZ) Working: 500V Test: 3000V Temperature Range: Flexing:-25 C to + 80 C Static:-40 C to + 80 C Bending Radius: 12,5 x Ø Cores Cross section 2 Outer diameter Weight kg/100m Cores Cross section 2 Outer diameter Weight kg/100m

21 Coil End Lead Cable BS6195 Cable Application Primarily designed for use as power leads for connection to coil winding motors. Coil end lead cable can also be used as panel wiring, especially in areas where resistance to heat and oil is required. The HOFR sheath is oil and varnish resistant. It is also used as an alternative to tri-rated and bi-rated cable in certain applications. Technical Information Conductor: Class 5 - flexible tinned annealed copper conductors to IEC Insulation: EPR-CSP (Composite Ethylene Propylene Rubber/Chlorosulphonated Polyethylene) Sheath: CPE (Chlorinated Polyethylene) rubber compound Sheath Colour: Black Separator: PET Tape Voltage Rating: A: 300/500 C: 600/1000 D: 1900/3300 E: 3800/6600 F: 6350/11000 Temperature Rating: -20 C to + 90 C Minimum Bending Radius: 4 x Ø Standards: BS6195 Type 4 FLEXIBLE RUBBER CABLES Conductor Size 2 Class Insulation radial thickness Voltage category () Maximum overall diameter Voltage category () Weight Voltage category A B C D E A C D E F A C D E F ,020 1, ,028 1,097 1,287 1, ,285 1,340 1,542 1, ,562 1,635 1,853 2, ,914 1,973 2,225 2, ,431 2,504 2,782 3, , , Coil End Lead Cable BS

22 Coil End Lead Cable BS6195 FLEXIBLE RUBBER CABLES Conductor Size 2 Class Insulation radial thickness Voltage category () Maximum overall diameter Voltage category () Weight Voltage category A B C D E A C D E F A C D E F

23 NSHTÖU-J Drum Reeling Cable Cable Application Suitable for use as trailing cable in hoists, transporting machines, and conveyors. Suitable in dry, moist and wet rooms and for outdoor installation where continual reeling and unreeling of the cable happens. Technical Information Conductor: Class 5 - flexible tinned copper Earth Conductor: Green/yellow Core Insulation: Rubber Cores: Twisted in layers Core Marking: Up to 5 cores: colour coded in accordance to VDE cores and over: black with printed consecutive number coding Outer Sheath: Black made of neoprene with incorporated vulcanised fabric braiding Strand Structure: According to VDE 0295, class 5 or 6 Voltage: Working: 1000V Test: 3000V Temperature Range: -40 C to + 70 C Bending Radius Drums: 12.5 x Ø Reversing rolls: 15 x Ø FLEXIBLE RUBBER CABLES Cores Cross section 2 Outer diameter Copper weight kg/100m Weight kg/100m NSHTÖU-J Drum Reeling Cable 23

24 NSHTÖU-J Drum Reeling Cable FLEXIBLE RUBBER CABLES Cores Cross section 2 Outer diameter Copper weight kg/100m Weight kg/100m

25 YY-PVC Cable Cable Application Used as connecting cable, as measuring, checking and control cable in machine tool manufacturing, plant engineering, conditioning systems, power stations and on assembly lines and production lines to meet stringent safety requirements. Suitable for fixed installation or flexible applications with unrestricted mobility without forced movement control and without exposure to tensile load. Can be installed in dry and moist rooms. LSHF versions are available for applications in public buildings/areas e.g. hospitals, airports schools etc. PUR versions are available where resistance to oils are required. See page 92. Technical Information Conductor: Earth Conductor: Insulation: Outer Sheath: Fine strands of plain copper conductor According to VDE 0295, class 5 or IEC Green/yellow in cables with more than 2 cores PVC core insulation black with continuous white figure imprint (coloured cores also available) Grey PVC (LSHF also available) Voltage: 300/500V Temperature Range: Flexing: -5 C to +80 C Static: -40oC to + 80 C Bending Radius: 15 x Ø flexing Standards: BS 6500, VDE 0250 FLEXIBLE CONTROL CABLES Number of cores and 2 per conductor Approx outer diameter in Approx weight 2 x x x x x x x x x x x x x x x x x x x x x Number of cores and 2 per conductor Approx outer diameter in Approx weight 7 x x x x x x x x x x x x x x x , x ,271 2 x x x x x YY-PVC Cable 25

26 YY-PVC Cable FLEXIBLE CONTROL CABLES Number of cores and 2 per conductor Approx outer diameter in Approx weight 8 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Number of cores and 2 per conductor Approx outer diameter in Approx weight 51 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ,087 5 x ,370 7 x ,779 4 x ,582 5 x ,998 4 x ,106 5 x ,635 For current ratings refer to IEE Regulations table 4F3 A & B on pages 127 to

27 SY Steel Wire Braid Cable Cable Applications Power control cable with galvanised steel wire braiding. Suitable for fixed installation or flexible applications. Used as measuring, checking and control cable in machine tool manufacturing, plant engineering, air conditioning systems, office equipment, data processing systems and on assembly lines and product lines. Can also be used as energy or connecting cable in dry and moist rooms to meet safety requirements. Due to the galvanised steel wire braiding, these cables can even be used under adverse operating conditions or when exposed to high mechanical strain. Technical Information Conductor: Plain annealed copper conductor to IEC class 5 Earth Conductor: Green/yellow in the outer layer Insulation: Black with continuous white figure imprint Bedding: PVC Overall Screen: Made of tinned steel wire braid Outer Sheath: Transparent PVC Voltage: 300/500V Temperature Range: Flexible: -5 C to + 70 C Static: -40 C to + 70 C Bending Radius: Flexing: 20 x Ø Static: 6 x Ø FLEXIBLE CONTROL CABLES Size 2 Nominal overall diameter Weight kg/ 2 x x x x x x x x x x x x x x x x x x x x x x x Size 2 Nominal overall diameter Weight kg/ 50 x , x x x x x x x x x x x x , x ,240 2 x x x x x x x x x SY Steel Wire Braid Cable 27

28 SY Steel Wire Braid Cable FLEXIBLE CONTROL CABLES Size 2 Nominal overall diameter Weight kg/ 35 x x , x ,570 2 x x x x x x x x , x , x , x , x ,350 2 x x x x x Size 2 Nominal overall diameter Weight kg/ 2 x x x x x x x x x x ,250 3 x x ,040 5 x ,300 3 x ,110 4 x ,350 5 x ,740 5 x ,185 4 x ,689 4 x ,583 4 x ,935 For current ratings refer to IEE Regulations tables 4F3A and B pages 127 to

29 LiYCY Cable Cable Application PVC insulated and sheathed Controlflex Type CY Screened for use as a signal and data control cable in control circuits, machine tools, computer systems, industrial plants, production lines and electronics. The tinned copper wire screen offers protection from electromagnetic interference (EMI) and reduces electromagnetic radiation (EMR). Technical Information Conductors: Plain annealed flexible copper to IEC 60228, class 5 Insulation: PVC (Polvinyl chloride) colour or number coded cores Screen: Melinex tape & TCWB (Tinned copper wire braid) Sheath: PVC (Polvinyl chloride) Colour: Grey Voltage: 300/500V Operating Temperature: Static: -20 C to 80 C Flexing: -50 C to 70 C Minimum Bending Radius: Flexing: 15 x Ø Static: 6 x Ø Standards: VDE0250: Insulated power cables. General specifications FLEXIBLE CONTROL CABLES Size 2 Nominal overall diameter Weight 2 x x x x x x x x x x x x x x x x x x x x x x x x x ,250 4 x ,142 5 x Size sq 2 Nominal overall diameter Weight 5 x x x x x x x x ,415 5 x ,047 7 x ,191 7 x x x x x x x x x x x x x x x x x LiYCY Cable 29

30 LiYCY Cable FLEXIBLE CONTROL CABLES Size 2 Nominal overall diameter Weight 25 x x x x x x x x x ,383 Size 2 LSHF versions are available for applications in public buildings. For current ratings refer to IEE Regulations table 4F3A page 127. Nominal overall diameter Weight 50 x x x x , x , x x , x , x , Y 2183Y 30

31 2182Y and 2183Y Flexible Cord for Light Duty Applications Cable Application Harmonised 60 o C flexible PVC cable designed for night duty applications in the office and on small appliances. Annealed copper conductors PVC insulated, two cores twisted together and oversheathed in PVC type TM2 to form a round cable. Harmonised code number H03VV-F2. 300V rated. Radial thickness () CSA ( 2 ) Construction Current rating Insulation Sheath Nominal diameter () 2182Y Weight /0.2 3 Amps /0.2 6 Amps Annealed copper conductors PVC insulated, three cores twisted together and oversheathed in PVC type TM2 to form a round cable. Harmonised code number H03VV-F3. FLEXIBLE CONTROL CABLES Radial thickness () CSA ( 2 ) Construction Current rating Insulation Sheath Nominal diameter () 2183Y 3182Y/H05VV-F and 3183Y Cable Flexible Cord for Medium Duty Applications Cable Application Harmonised 60 o C flexible PVC cable designed for medium duty applications in the office and for external connection of portable appliances. Weight /0.2 3 Amps /0.2 6 Amps See opposite page for sample images Annealed copper conductors PVC insulated, two cores twisted together and oversheathed in PVC type TM2 to form a round cable. Harmonised code number H05VV-F V rated. Radial thickness () CSA ( 2 ) Construction Current rating Insulation Sheath Nominal diameter () 3182Y/H05VV-F Cable Weight /0.2 3 Amps /0.2 6 Amps / Amps / Amps / Amps / Amps Y/H05VV-F 31

32 FLEXIBLE CONTROL CABLES 3182Y/H05VV-F and 3183Y Cable Flexible Cord for Medium Duty Applications Annealed copper conductors PVC insulated, three cores twisted together and oversheathed in PVC type TM2 to form a round cable. Harmonised code number H05VV-F3 ( National type only). Radial thickness () CSA ( 2 ) Construction Current rating Insulation Sheath Nominal diameter () 3183Y Cable 3192Y and 2192Y Flexible Thin Flat PVC Cable Weight /0.2 6 Amps / Amps / Amps / Amps / Amps / Amps Cable Application Suitable for domestic use. Annealed copper conductors PVC insulated, two cores twisted together and oversheathed in PVC type flat cable. Harmonised code number H05VVH2-F V rated Radial thickness () CSA ( 2 ) Construction Current rating Insulation Sheath Nominal diameter () 3192Y Mains Cable Weight / Amps x Annealed copper conductors PVC insulated, two cores laid parallel and oversheathed in PVC type flat cable. Harmonised code number H03VVH2-F2. 300V rated. Radial thickness () CSA ( 2 ) Construction Current rating Insulation Sheath Nominal diameter () 2192Y PVC/PVC 300/300V Weight /0.2 3 Amps /0.2 6 Amps For current ratings refer to IEE Regulations tables 4F3A and B pages 127 to Y 32

33 Arctic Cable Cable Application Arctic grade PVC flexible cords, 300/500V Cable. Primarily designed to stay flexible at extremely low temperatures. Used in the connection of electrical appliances for outdoor industrial installations that need to remain operational in extreme climatic conditions. Generally to BS6500: electric cables, flexible chords rated up to 300/500V for use in domestic offices and similar applications. Technical Information Conductors: Flexible class 5 plain annealed stranded copper to IEC (formally BS 6360) Insulation: Arctic grade PVC Type TI 4 to BS 7655 Sheath: Arctic Grade PVC Type 8 to BS 7655 Sheath Colour: Available in yellow (for 110V applications) and blue (for 220V applications) Voltage Rating: 300/500V Temperature Range: -40 C to +70 C Cables Types 3182AG: 3183AG: 2 core round profile Colours brown and blue 3 core round profile Colours brown, blue and green/yellow FLEXIBLE CONTROL CABLES Cross sectional area ² Number and Nominal diameter of strands number/ Current rating amps Nominal thickness of insulation Nominal thickness of sheath Nominal overall diameter Nominal weight / / / / For current ratings refer to IEE Regulations tables 4F3A and B pages 127 to 128. Arctic Cable 33

34 Defence Standard Cables DATA / TELEPHONE CABLES Cable Application Popular applications include avionic control systems, computers, data processing and military vehicles, and signalling. Defence standard cable, although originally for defence/military use, is now widely used in industry as it is compact, has a range of sizes for most applications and a high working voltage. As well as PVC, CSE can also supply an LSHF version. The most coon defence standard cable are: 7-2-*A Unscreened black PVC (24AWG) 7/0.20 PVC insulation PVC sheath, black 440V sub-miniature To defence standard Pt 4 Operating temperature: 70 o C Available in the following core configurations: 2, 3, 4, 6, 8, 10, 12, 15, 18, 25, 36. Also available with LSHF sheath. 7-2-*C Brain screened black PVC (24AWG) 7/0.2 PVC insulated TCWB screen PVC sheathed 440V sub-miniature To defence standard Pt 4. Available in the following core configurations: 2, 3, 4, 6, 8, 10, 12, 15, 18, 25, 36. Also available with LSHF sheath. 7-2-*S Foil screened black PVC (24AWG) 7/0.2 TCW PVC insulated Alu foil screen PVC sheathed 440V sub-miniature. Available in the following core configurations: 2, 3, 4, 6, 8, 10, 12, 15, 18, 25 and *A Unscreened black PVC (22AWG) 16/0.2 PVC insulated PVC sheathed 440V cores To defence standard Pt 5. Available in the following core configurations: 2, 3, 4, 6, 12, 18 and 25. Also available with LSHF outer sheath *C Braid screened black PVC (22AWG) 16/0.2 PVC insulated TCWB screen PVC sheathed 440V cores To defence standard Pt 5. Available in the following core configurations: 2, 3, 4, 6, 10, 12, 15, 25, 36. Also available with LSHF sheath. Defence Standard Cable 34

35 Colour Chart for Def Cables Core Base colour Stripe 1 Red 2 Blue 3 Green 4 Yellow 5 White 6 Black 7 Brown 8 Violet 9 Orange 10 Pink 11 Turquoise 12 Grey 13 Red Blue 14 Green Red 15 Yellow Red 16 White Red 17 Red Black 18 Red Brown Core Base colour Stripe 19 Yellow Blue 20 White Blue 21 Blue Black 22 Orange Blue 23 Green Blue 24 Grey Blue 25 Yellow Green 26 White Green 27 Green Black 28 Orange Green 29 Grey Green 30 Yellow Brown 31 White Brown 32 Brown Black 33 Grey Brown 34 Yellow Violet 35 Violet Black 36 White Violet DATA / TELEPHONE CABLES 35

36 BS5308 Cable DATA / TELEPHONE CABLES CSE Cables supplies the full range of BS5308 cables including: Part 1 - Type 1 - Unarmoured: collectively screened and Individually & collectively screened Part 1 - Type 2 - Armoured: collectively screened and Individually & collectively screened Cable Application Generally used in indoor applications these cables are designed to connect counication systems and electrical instrumentation in and around process plants in the oil, petro-chemical, gas and other industries. These cables are not for direct connection to the public mains supply. Part 1 - Type 1 - Unarmoured Construction 1. Plain annealed copper wire conductors to IEC 60228/BS Type 03C polyethylene insulation to BS Individual pair screen (optional): a) Aluminium/polyester tape, metallic side down, in contact with minimum tinned copper drain wire. b) Polyester isolating tape(s) numbered for identification. 4. Polyester isolating tape(s). 5. Collective screen (optional) - Aluminium/polyester tape, metallic side down, in contact with minimum tinned copper drain wire. 6. RP PVC type TM2 to BS 7655, voltage rating: 300/500V. Outer sheath colours available are blue for intrinsically safe circuits and black as standard. Also available is LSHF (Low Smoke Halogen Free) type LTS3 to BS /500V rated. BS5308 Cable Part 1 - Type 1 - Unarmoured Construction Part 1 cables are colour coded in accordance with table 1 on page

37 Part 1 - Type 2 - Armoured Construction Cable Application Generally suitable for outdoor applications, specifically direct buriel within the petro-chemical industries. 1. Plain annealed copper wire conductors to IEC 60228/BS Type 03C polyethene insulation to BS Individual pair screen (optional): a) Aluminium/polyester tape, metallic side down, in contact with minimum tinned copper drain wire. b) Polyester isolating tape(s) numbered for identification. 4. Polyester binder tape. DATA / TELEPHONE CABLES 5. Collective screen (optional) - Aluminium/polyester tape, metallic side down, in contact with minimum tinned copper drain wire. 6. Type 03C black polyethylene bedding to BS Single layer galvanised steel wire armour to BS EN RP PVC type TM2 to BS 7655, voltage rating: 300/500V. Outer sheath colours available are blue for intrinsically safe circuits and black as standard. Also available is LSHF (Low Smoke Halogen Free) type LTS3 to BS /500V rated. Part 1 cables are colour coded in accordance with table 1 on page 132. BS5308 Cable Part 1 - Type 1 - Unarmoured Construction 37

38 BS5308 Cable DATA / TELEPHONE CABLES Part 2 - Type 1 - Unarmoured Construction 1. Plain annealed copper wire conductors to IEC 60228/BS Type TI1 PVC to BS EN Individual pair screen (optional): a) Aluminium/polyester tape, metallic side down, in contact with minimum tinned copper drain wire b) Polyester isolating tape(s) numbered for identification 4. Polyester binder tape. 5. Collective screen (optional) - Aluminium/polyester tape, metallic side down, in contact with minimum tinned copper drain wire. 6. RP PVC type TM2 to BS 7655, voltage rating: 300/500V. Outer sheath colour available are blue for intrinsically safe circuits and black as standard. Also available in LSHF (Low Smoke Halogen Free) type LTS3 to BS /500V rated. Part 2 cables are colour coded in accordance with table 2 on page

39 Part 2 - Type 2 - Armoured Construction 1. Plain annealed copper wire conductors toec 60228/BS Type TI1 PVC to BS EN Individual pair screen (optional):- a) Aluminium/polyester tape, metallic side down, in contact with minimum 0.52 tinned copper drain wire b) Polyester isolating tape(s) numbered for identification 4. Polyester binder tape. 5. Collective screen (optional) - Aluminium/polyester tape, metallic side down, in contact with minimum tinned copper drain wire DATA / TELEPHONE CABLES 6. Type TI1 PVC to BS EN Single layer galvanised steel wire armour to BS EN RP PVC type TM2 to BS 7655, voltage rating: 300/500V. Outer sheath colours available are blue for intrinsically safe circuits and black as standard. Also available in LSHF (Low Smoke Halogen Free) type LTS3 to BS /500V rated. Part 2 cables are colour coded in accordance with table 2 on page

40 Data Cables DATA / TELEPHONE CABLES Below are just a very small selection of the data cable available, if you cannot find the cable for your application do not hesitate to call one of our dedicated sales lines who will be more than willing to help. Low Smoke Halogen Free (LSHF), SWA, duct grade data cable also available on request. Single Pair Foil Screened Cable Application General purpose foil screened single pair cables, frequently used in audio, data, and instrumentation applications. These cables have a polyethylene insulation which results in lower signal loss than standard PVC insulation. Part number AWG Number of pairs O/D Belden alternate to Pair colours DAT Black/clear DAT Black/clear DAT Black/clear DAT Black/clear DAT Black/clear DAT Black/red Two Pair Individually Foil Screened 22AWG Cable Application Used extensively in the security industry for CCTV applications including telemetry. Also suitable for computer and instrumentation applications where it is important to provide a high level screening from external sources, together with a low level of cross talk between pairs. These cables have conductors of 24 AWG tinned copper wire PVC insulation and are laid up in twisted pairs with an overall Beldfoil aluminium-polyester shield providing screening sheathed in chrome pvc grey with a 24 AWG tinned copper drain wire. Part number AWG Number of pairs O/D Belden number DAT Pair Colours Red & black Green & white DAT 8723 DAT

41 Overall Foil Screened Multi Pairs 24AWG Cable Application Widely used for computers, point of sale, control systems, and RS232 applications. This is a general purpose twisted pair cable with overall screen. Part number AWG Number of pairs O/D Belden number Weight DAT DAT DAT DAT DAT DAT DAT DAT DAT DAT DAT DAT DAT DATA / TELEPHONE CABLES Pair Colours 1 Pair: Black & red 2 Pairs: Black & white 3 Pairs: Black & green 4 Pairs: Black & blue 5 Pairs: Black & yellow 6 Pairs: Black & brown 7 Pairs: Black & orange 8 Pairs: Red & white 9 Pairs: Red & green 10 Pairs: Red & blue 11 Pairs: Red & yellow 12 Pairs: Red & brown 13 Pairs: Red & orange 14 Pairs: Green & white 15 Pairs: Green & blue 16 Pairs: Green & yellow 17 Pairs: Green & brown 18 Pairs: Green & orange 19 Pairs: White & blue 20 Pairs: White & yellow 21 Pairs: White & brown 22 Pairs: White & orange 23 Pairs: Blue & yellow 24 Pairs: Blue & brown 25 Pairs: Blue & orange DAT

42 Data Cables DATA / TELEPHONE CABLES Individually Foil Screened Multi Pairs 22 AWG Cable Application Designed primarily for use in radio frequency applications requiring superior circuit isolation, also suited to computer and data transmission applications. The cables have conductors of 22 AWG tinned copper wire, polypropylene insulated, twisted pins, each pair having an individual Beldfoil aluminium-polyester foil screen. Overall sheath of chrome grey pvc and a 22 AWG tinned copper drain. LSHF versions are also available. 300V rated. Part number AWG Number of pairs O/D Belden number Weight DAT DAT DAT DAT DAT DAT DAT DAT DAT DAT Individually Foil Screened Multi Pairs 22 AWG Pair Colours 1 Pair: Black & red 2 Pairs: Black & white 3 Pairs: Black & green 4 Pairs: Black & blue 5 Pairs: Black & yellow 6 Pairs: Black & brown 7 Pairs: Black & orange 8 Pairs: Red & white 9 Pairs: Red & green 10 Pairs: Red & blue 11 Pairs: Red & yellow 12 Pairs: Red & brown 13 Pairs: Red & orange 14 Pairs: Green & white 15 Pairs: Green & blue 16 Pairs: Green & yellow 17 Pairs: Green & brown 18 Pairs: Green & orange 19 Pairs: White & blue 20 Pairs: White & yellow 21 Pairs: White & Brown 22 Pairs: White & orange 23 Pairs: Blue & yellow 24 Pairs: Blue & brown 25 Pairs: Blue & orange 26 Pairs: Brown & yellow 27 Pairs: Brown & orange 28 Pairs: Orange & yellow 29 Pairs: Purple & orange 30 Pairs: Purple & red 31 Pairs: Purple & white 32 Pairs: Purple & green 33 Pairs: Purple & blue 34 Pairs: Purple & yellow 35 Pairs: Purple & brown 36 Pairs: Purple & black 37 Pairs: Grey & white 42

43 Single Pair Unscreened Cable Application General purpose single pair unscreened data cables for use in instrumentation, data, security, bus and audio applications where protection against electrical interference is not required. LSHF versions are also available. Part number AWG Number of pairs O/D Belden number Pair colours Weight DAT black/red 23 DAT black/red 26 DAT black/red 37 DAT black/white 56 DAT black/white 89 Foil and Braid Shielded Pairs DATA / TELEPHONE CABLES Cable Construction 24 AWG (7/0.2) TCW conductor, PE insulated, twisted pairs, overall aluminium/polyester foil shield with 24 AWG (7/0.2) TCW drain wire, overall TCW braid screen (90% coverage), grey PVC sheath. Grey LSHF sheath is also available and black UV resistant PE sheath is available too. Equivalents Pairs CSE reference Belden Diameter Weight 1 DAT DAT 9841-LSHF DAT DAT 9842-LSHF DAT 9842-PE DAT DAT DAT 9844-LSHF Electrical Characteristics Conductor DC Resistance: 86.2 [Ω\km] Rated Temperature: 80 o C [PE 70 o C] Rated Voltage: 300V Insulation Resistance: 200 [MΩ/km] Nominal Capacitance: 42 pf/m Velocity Ratio: 66% Nimonal Impedance: 120[Ω/km] Colour Code 1 Pair: Blue/white 2 Pairs: Orange/white 3 Pairs: White/green 4 Pairs: White/brown DAT 9841 DAT

44 Cat 5E and CAT6 Cable DATA / TELEPHONE CABLES Cable Application There are a range of high quality Cat 5E cables available from CSE Cables. Used mainly for data transmission, these cables offer extended transmission distances over frequency ranges up to 350Mhz and data speeds up to 1000Mbps. LSHF, duct grade and SWA versions are also available from stock. Cat 5E UTP PVC Technical Information Conductor: Insulation: Drain Wire: Sheath: Colour: Temperature Rating: Class 1 solid plain copper (flexible stranded copper conductor available upon request) PE (polythelene) Tinned copper PVC (LSHF available upon request) Grey (other colours available on request) 70 o C (Screened version FTP available upon request) We also stock 25 x 2 x 24 AWG and 50 x 2 x 24 AWG in both PVC and LSHF. Cat 6 UTP PVC Technical Information Conductor: Insulation: Drain Wire: Sheath: Colour: Temperature Rating: Class 1 solid plain copper PE (polythelene) Tinned copper PVC (LSHF available upon request) Grey (other colours available) 70 o C (Screened version FTP available) Cat 5E Cable 44

45 CW 1308 Internal Telephone Cable Cable Application A range of cables primarily designed for the interconnection of telephone equipment which is installed indoors. These cables may also be used for interconnection of other counication and control equipment or low level signalling applications. Standards: CW 1308 is available from 1 pair to 320 pairs. CW1308 is also available in LSHF. Technical Information Conductor: Insulation: Pairs: Core: Screening: Outer sheath: Maximum Conductor Resistance at 20 o C: Minimum Insulation Resistance at 20 o C: Maximum Capacitance Unbalance: Minimum Bending Radius: Temperature Range during Operation: Temperature Range during Installation: Tinned/plain copper, 1/0.5 PVC, insulated conductors twisted into pairs Laid up in concentric layers Covered with PET foil Aluminium/PET screen with drain wire PVC with ripcord, white or black 97.8 Ohm/km 50 Mohmxkm 500 pf/500m 15 x Ø -30 o C to +70 o C -5 o C to +50 o C DATA / TELEPHONE CABLES Number of pairs Conductor diameter O/D Weight 2 1/ / / / / E 1/ E 1/ E 1/ E 1/ E 1/ E 1/ E 1/ ,298 CW 1308 Internal Telephone Cable 45

46 CW 1128 Telephone Cable DATA / TELEPHONE CABLES CW1128 External Cable Solid plain annealed copper conductors, Cel-PE (cellular polyethelene) insulated, PJF-petroleum jelly filled, polyethylene sheath. Black. Technical Information Sheath Colour: Minimum Bending Radius: Black 10 x Ø Maximum Conductor Resistance at 20 o C: 91/ohm/km Minimum Insulation Resistance at 20 o C megaohms/km: 1500 Average Mutual Capacitance nanofarads/km: 56 (n/a to screened versions) Diameter of Conductor - : 0.5 Size of Conductor - 2 : 0.2 Radial Thickness of Insulation - : 0.2 Nominal Diameter of Core - : 0.9 Operating Temperature: Maximum: 40 o C* Minimum Bending: 0 o C *Max continuous temperature of standard jelly compound Number of pairs Conductor diameter O/D Weight CW1128/1198 Telephone Cable Cable Application For Interconnecting telephone equipment externally. CW1128/1198 external armoured cable may be used. It is UV and moisture resistant and can also be used for direct burial. Available from 5 pairs to 100 pairs. Also available with 0.9 conductors. Solid plain annealed copper conductors 1/0.9, cellular polyethelene insulated, PJF - petroleum jelly filled, collective aluminium/mylar tape screen, polyethelene bedding, galvanized steel wire armour, pvc outer sheath. Black to BS3573 and CW1128/1198. Flame Propogation to BS4066 PTI and IEC 332PTI. CW 1128 Telephone Cable Number of pairs Conductor diameter O/D Weight

47 CSE BMS 600V Rated Cable Twisted pair cables are available as screened and unscreened and can be used for popular Building Management Systems Applications. Screened cables have twisted pairs wrapped in an aluminium polyester tape with a tinned copper drain wire. These cables feature a flame retardant halogen free sheath and have a 600V rating. The cable is stocked in 500m reels and can be cut to order. We stock other types of 600V rated Belden equivalent cables. TP/1/22/HF600 TP/2/22/HF600 Belden Equivalent 8761NH 8723NH Cable Construction Stranded Tinned Copper: 1 Pair 2 Pairs AWG: Construction: T0.25 ± x 7 T0.25 ± x 7 Stranded Dia. (±0.05): Insulation: HDPE HDPE Thickness: Insulation Dia.(±0.1): Insulation Colour: Natural/black Red/black; green/white Shield: AL/PET AL/PET Construction: Each pair is twisted Each pair is twisted with 1 AL-PET 100% individual aluminium foil screening Polyester Tape Screen Drain Wire: Stranded Tinned Copper Stranded Tinned Copper AWG: Construction: T0.25 ± x 7 T0.20 ± x 7 Jacket: LSHF LSHF Thickness (): Diam. (±0.15): Jacket Colour: Grey Grey Ordering: 500M wooden drum 500M wooden drum or cut to length or cut to length DATA / TELEPHONE CABLES Electrical Characteristics Maximum Conductor DC Resistance at 20 o C (Ω/Km): <54.2 <55.2 Rated Temperature: 70 o C 70 o C Operating Voltage: 600V 600V 20 o C Insulation Resistance (M Ω. KM): >200 >200 Nominal Capacitance (PF/M; 10%): Nominal Velocity ratio: 66% 66% Nominal Impedance (Ω): CSE BMS 600V Rated Cable 47

48 Multicore Voltage Power Cable POWER CABLES BS5467 Cu/XLPE/PVC/SWA/PVC 0.6/1kV Cable Application Cu/XLPE/PVC/SWA/PVC power cable may be used for fixed installation indoors and outdoors in cable ducts or directly in the ground. The steel wire armoured cable is the accepted standard for underground installations, designed for use in mains supply electricity. These cables are provided with mechanical protection and are therefore suitable for external use, direct burial and areas where sudden mechanical stress are expected. Technical Information Conductor Material: Conductor Shape: Copper, IEC ² up to 16² Circular 25² up to 400² Sector-shaped Conductor Flexibility: Stranded class 2 Insulation: XLPE (Cross-linked Polyethylene), IEC60502 Armour Type: Galvanized steel wires Outer Sheath: PVC, IEC60502 Inner Sheath: PVC, IEC60502 Colour: Black Lead Free: Yes Rated Voltage Uo/U (Um): 600/1000V, BS5467 Installation Temperature: Minimum: 0 C Maximum: 60 C Installation Type: Outdoor Direct burial Operating Temperature: Maximum: 90 C Short-circuit Maximum Conductor Temperature: 250 C Flame Retardant: IEC Bending Radius: 1.5² up to 16² = 6 x Ø 25² up to 400² = 8 x Ø Part number Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp 2 Core: Brown & Blue SWAPVC2X1.5 2 x 1.5 7/ SWAPVC2X2.5 2 x 2.5 7/ s SWAPVC2X4.0 2 x 4.0 7/ s Multicore Voltage Power Cable SWAPVC2X6.0 2 x 6.0 7/ SWAPVC2X10 2 x 10 7/ SWAPVC2X16 2 x 16 7/ Core: Brown & Blue SWAPVC2X25 2 x 25 7/2.14 1, SWAPVC2X35 2 x 35 7/2.52 1, SWAPVC2X50 2 x 50 19/1.78 1,

49 Part number 2 Core: Brown & Blue Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp SWAPVC2X70 2 x 70 19/2.14 2, SWAPVC2X95 2 x 95 19/2.52 3, SWAPVC2X120 2 x /2.03 3, SWAPVC2X150 2 x /2.25 4, SWAPVC2X185 2 x /2.52 5, s SWAPVC2X240 2 x /2.25 7, SWAPVC2X300 2 x /2.52 8, s SWAPVC2X400 2 x / , s TC Core: Brown, Black & Grey SWAPVC3X1.5 3 x 1.5 7/ SWAPVC3X2.5 3 x 2.5 7/ s SWAPVC3X4.0 3 x 4.0 7/ s SWAPVC3X6.0 3 x 6.0 7/ SWAPVC3X10 3 x 10 7/ SWAPVC3X16 3 x 16 7/1.70 1, SWAPVC3X25 3 x 25 7/2.14 1, SWAPVC3X35 3 x 35 7/2.52 1, SWAPVC3X50 3 x 50 19/1.78 2, SWAPVC3X70 3 x 70 19/2.14 3, SWAPVC3X95 3 x 95 19/2.52 4, SWAPVC3X120 3 x /2.03 5, s SWAPVC3X150 3 x /2.25 6, s SWAPVC3X185 3 x /2.52 7, SWAPVC3X240 3 x /2.25 9, s TC SWAPVC3X300 3 x / , TC SWAPVC3X400 3 x / , s TC Core: Brown, Black, Grey & Blue SWAPVC4X1.5 4 x 1.5 7/ s SWAPVC4X2.5 4 x 2.5 7/ s SWAPVC4X4.0 4 x 4.0 7/ SWAPVC4X6.0 4 x 6.0 7/ SWAPVC4X10 4 x 10 7/ SWAPVC4X16 4 x 16 7/1.70 1, SWAPVC4X25 4 x 25 7/2.14 1, SWAPVC4X35 4 x 35 7/2.52 2, Core: Brown, Black, Grey & Blue SWAPVC4X50 4 x 50 19/1.78 2, POWER CABLES 49

50 Multicore Voltage Power Cable POWER CABLES Part number Cross section 2 4 Core: Brown, Black, Grey & Blue Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp SWAPVC4X70 4 x 70 19/2.14 4, SWAPVC4X95 4 x 95 19/2.52 5, s SWAPVC4X120 4 x /2.03 6, SWAPVC4X150 4 x /2.25 8, s SWAPVC4X185 4 x /2.52 9, s TC SWAPVC4X240 4 x / , TC SWAPVC4X300 4 x / , s TC SWAPVC4X400 4 x / , TC Core: White Numbered Cores with Black Print SWAPVC5X1.5 5 x 1.5 7/ s SWAPVC5X2.5 5 x 2.5 7/ s SWAPVC5X4.0 5 x 4.0 7/ SWAPVC5X6.0 5 x 6.0 7/ SWAPVC5X10 5 x 10 7/1.35 1, SWAPVC5X16 5 x 16 7/1.70 1, SWAPVC5X25 5 x 25 7/2.14 2, SWAPVC5X35 5 x 35 7/2.52 2, SWAPVC5X50 5 x 50 19/1.78 3, SWAPVC5X70 5 x 70 19/2.14 5, s SWAPVC5X95 5 x 95 19/2.52 7, TC Core: White Numbered Cores with Black Print SWAPVC7X1.5 7 x 1.5 7/ SWAPVC7X2.5 7 x 2.5 7/ SWAPVC7X4.0 7 x 4.0 7/ SWAPVC7X6.0 7 x 6.0 7/1.04 1, SWAPVC7X10 7 x 10 7/1.35 1, SWAPVC7X16 7 x 16 7/1.70 2, SWAPVC7X25 7 x 25 7/2.14 3, Core: White Numbered Cores with Black Print SWAPVC12X x 1.5 7/ SWAPVC12X x 2.5 7/ SWAPVC12X x 4.0 7/0.85 1, SWAPVC12X x 6.0 7/1.04 1, SWAPVC12X10 12 x 10 7/1.35 2, Core: White Numbered Cores with Black Print SWAPVC19X x 1.5 7/ SWAPVC19X x 2.5 7/0.67 1,

51 Part number Cross section 2 Stranding Approx weight 19 Core: White Numbered Cores with Black Print Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp SWAPVC19X x 4.0 7/0.85 1, Core: White Numbered Cores with Black Print SWAPVC27X x 1.5 7/0.53 1, SWAPVC27X x 2.5 7/0.67 1, SWAPVC27X x 4.0 7/0.85 2, Core: White Numbered Cores with Black Print POWER CABLES SWAPVC37X x 1.5 7/0.53 1, SWAPVC37X x 2.5 7/0.67 2, SWAPVC37X x 4.0 7/0.85 3, Core: White Numbered Cores with Black Print SWAPVC48X x 1.5 7/0.53 2, SWAPVC48X x 2.5 7/0.67 3, SWAPVC48X x 4.0 7/0.85 4, s Suitable gland types: BW: Internal use only CW: Internal & External E1W: External double compression E1WF: Flameproof For current ratings refer to IEE Regulations tables 4E4A and B pages 120 to

52 Single Core Low Voltage Power Cable POWER CABLES BS5467 Cu/XLPE/PVC/AWA/PVC 0.6/1kV Cable Application Cu/XLPE/PVC/AWA/PVC power cable may be used for fixed installation indoors and outdoors in cable ducts or directly in the ground. Technical Information Conductor Material: Copper, IEC60228 Conductor Shape: 50² up to 400² Circular Conductor Flexibility: Stranded class 2 Outer Sheath: PVC, IEC60502 Inner Sheath: PVC, IEC60502 Insulation: XLPE (Cross-linked Polyethylene), IEC60502 Armour Type: Aluminium wires Colour: Black Lead Free: Yes Rated Voltage Uo/U (Um): 600/1000V, BS5467 Installation Temperature: Minimum: 0 C Maximum: 60 C Installation Type: Outdoor Direct burial Operating Temperature: Minimum: -15 C Maximum: 90 C Short-circuit Maximum Conductor Temperature: 250 C Flame Retardant: IEC and BS EN Bending Radius: 50² up to 1000² = 6 x Ø Part number Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp Single Core: Brown Inner & Black Outer AWAPVC1X50 1 x 50 19/ AWAPVC1X70 1 x70 19/ AWAPVC1X95 1 x 95 19/2.52 1, AWAPVC1X120 1 x /2.03 1, AWAPVC1X150 1 x /2.25 1, AWAPVC1X185 1 x /2.52 2, Single Core Low Voltage Power Cable AWAPVC1X240 1 x /2.25 2, AWAPVC1X300 1 x /2.52 3, AWAPVC1X400 1 x /2.85 4, AWAPVC1X500 1 x /3.2 5, s AWAPVC1X630 1 x /2.52 7, AWAPVC1X800 1 x /2.85 9, s TC AWAPVC1X x /3.2 11, s TC Suitable gland types: CW Aluminium: Internal & External A2: Compression gland Also available in a low smoke halogen free version. 52

53 Low Voltage Power Cable BS6724 Cu/XLPE/LSHF/SWA/LSHF 0.6/1kV Cable Application Designed for use in mains supply electricity. These cables are provided with mechanical protection and manufactured using low smoke halogen free compounds. This makes them ideal for use in public buildings and areas where fire and smoke emission create a potential threat to equipment and life. The cable meets the requirements for flaability stated in IEC Cat. C and EN and has low emission of smoke when burning. The cable is manufactured and tested according to BS Technical Information Conductor Material: Conductor Shape: Copper, IEC ² up to 16² Circular 25² up to 400² Sector-shaped Conductor Flexibility: Stranded class 2 Insulation: XLPE (Cross-linked Polyethylene), IEC60502 Armour Type: Galvanized steel wires Outer Sheath: LSHF, IEC60502 Inner Sheath: LSHF, IEC60502 Colour: Black Lead Free: Yes Rated Voltage Uo/U (Um): 600/1000V, B6724 Installation Temperature: Minimum: 0 C Maximum: 40 C Installation Type: Fixed Indoors and outdoor Direct burial Operating Temperature: Maximum: 90 C Short-circuit Maximum Conductor Temperature: 250 C Flame Retardant: IEC Cat. C Bending Radius: 1.5² up to 16² = 6 x Ø 25² up to 400² = 8 x Ø POWER CABLES Part number Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp 2 Core: Brown & Blue SWALSHF2X1.5 2 x 1.5 7/ SWALSHF2X2.5 2 x 2.5 7/ s SWALSHF2X4.0 2 x 4.0 7/ s SWALSHF2X6.0 2 x 6.0 7/ SWALSHF2X10 2 x 10 7/ SWALSHF2X16 2 x 16 7/1.70 1, SWALSHF2X25 2 x 25 7/2.14 1, SWALSHF2X35 2 x 35 7/2.52 1, SWALSHF2X50 2 x 50 19/1.78 1, SWALSHF2X70 2 x 70 19/2.14 2, SWALSHF2X95 2 x 95 19/2.52 3, Multi Core Low Voltage Power Cable 53

54 Low Voltage Power Cable POWER CABLES Part number 2 Core: Brown & Blue Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp SWALSHF2X120 2 x /2.03 3, SWALSHF2X150 2 x /2.25 4, SWALSHF2X185 2 x /2.52 5, s SWALSHF2X240 2 x /2.52 7, SWALSHF2X300 2 x /2.85 8, s SWALSHF2X400 2 x / , TC Core: Brown, Black & Grey SWALSHF3X1.5 3 x 1.5 7/ SWALSHF3X2.5 3 x 2.5 7/ s SWALSHF3X4.0 3 x 4.0 7/ s SWALSHF3X6.0 3 x 6.0 7/ SWALSHF3X10 3 x 10 7/ SWALSHF3X16 3 x 16 7/1.70 1, SWALSHF3X25 3 x 25 7/2.14 1, SWALSHF3X35 3 x 35 7/2.52 1, SWALSHF3X50 3 x 50 19/1.78 2, SWALSHF3X70 3 x 70 19/2.14 3, SWALSHF3X95 3 x 95 19/2.52 4, SWALSHF3X120 3 x /2.03 5, s SWALSHF3X150 3 x /2.25 6, s SWALSHF3X185 3 x /2.52 7, SWALSHF3X240 3 x /2.52 9, s TC SWALSHF3X300 3 x / , TC SWALSHF3X400 3 x / , s TC Core: Brown, Black, Grey & Blue SWALSHF4X1.5 4 x 1.5 7/ s SWALSHF4X2.5 4 x 2.5 7/ s SWALSHF4X4.0 4 x 4.0 7/ SWALSHF4X6.0 4 x 6.0 7/ SWALSHF4X10 4 x 10 7/ SWALSHF4X16 4 x 16 7/1.70 1, SWALSHF4X25 4 x 25 7/2.14 1, SWALSHF4X35 4 x 35 7/2.52 2, SWALSFH4X50 4 x 50 19/1.78 2, Core: Brown, Black, Grey & Blue SWALSHF4X70 4 x 70 19/2.14 4, SWALSHF4X95 4 x 95 19/2.52 5, s SWALSHF4X120 4 x /2.03 6,

55 Part number Cross section 2 4 Core: Brown, Black, Grey & Blue Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp SWALSHF4X150 4 x /2.25 8, s SWALSHF4X185 4 x /2.52 9, s TC SWALSHF4X240 4 x / , TC SWALSHF4X300 4 x / , s TC SWALSHF4X400 4 x / , TC Core: White Numbered Cores with Black Print SWALSHF5X1.5 5 x 1.5 7/ s SWALSHF5X2.5 5 x 2.5 7/ s SWALSHF5X4.0 5 x 4.0 7/ SWALSHF5X6.0 5 x 6.0 7/ SWALSHF5X10 5 x 10 7/1.35 1, SWALSHF5X16 5 x 16 7/1.70 1, SWALSHF5X25 5 x 25 7/2.14 2, SWALSHF5X35 5 x 35 7/2.52 2, SWALSHF5X50 5 x 50 19/1.78 3, SWALSHF5X70 5 x 70 19/2.14 5, s SWALSHF5X95 5 x 95 19/2.52 7, TC SWALSHF5X120 5 x /2.03 9, s TC SWALSHF5x150 5 x / , TC Core: White Numbered Cores with Black Print SWALSHF7X1.5 7 x 1.5 7/ s SWALSHF7X2.5 7 x 2.5 7/ SWALSHF7X4.0 7 x 4.0 7/ SWALSHF7X6.0 7 x 6.0 7/1.04 1, SWALSHF7X10 7 x 10 7/1.35 1, SWALSHF7X16 7 x 16 7/1.70 2, SWALSHF7X25 7 x 25 7/2.14 3, Core: White Numbered Cores with Black Print SWALSHF12X x 1.5 7/ SWALSHF12X x 2.5 7/ SWALSHF12X x 4.0 7/0.85 1, SWALSHF12X x 6.0 7/1.04 1, SWALSHF12X10 12 x 10 7/1.35 2, Core: White Numbered Cores with Black Print SWALSHF19X x 1.5 7/ SWALSHF19X x 4.0 7/0.85 1, SWALSHF27X x 1.5 7/0.53 1, POWER CABLES 55

56 Low Voltage Power Cable POWER CABLES Part number Cross section 2 Stranding Approx weight 27 Core: White Numbered Cores with Black Print Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp SWALSHF27X x 2.5 7/0.67 1, SWALSHF27X x 4.0 7/0.85 2, Core: White Numbered Cores with Black Print SWALSHF37X x 1.5 7/0.53 1, SWALSHF37X x 2.5 7/0.67 2, SWALSHF37X x 4.0 7/0.85 3, Core: White Numbered Cores with Black Print SWALSHF48X x 1.5 7/0.53 2, SWALSHF48X x 2.5 7/0.67 3, SWALSHF48X x 4.0 7/0.85 4, s Suitable gland types: BW LSF: Internal use only CW LSF: Internal and external E1W: External double compression E1WF: Flameproof 56

57 Single Core Medium Voltage Power Cable BS6622 Cu/XLPE/CTS/PVC/AWA/PVC 6.36/11kV Cable Application Cu/XLPE/CTS/PVC/SWA/PVC 11kV medium voltage power cable may be used for power networks, in fixed installation outdoors in cable ducts or directly in the ground. The cable consists of a Class 2 stranded copper conductor, semi conductive conductor screen, XLPE insulation, semi conducting layer with a plain copper tape screen, PVC bedding, Aluminium Wire Armour and red PVC outer sheath. 6350/11000 volts to BS6622 and IEC , flame retardant to IEC Technical Information Conductor Material: Copper Conductor Identification: Coloured tape under screen Conductor Shape: Circular Conductor Flexibility: Stranded class 2 Material of the Inner Semi-conductor: Semi-conducting compound Insulation: XLPE (Chemical) Armour Type: Aluminium wires Screen: Copper tape Outer Sheath: PVC Inner Sheath: PVC Material of the External Semi-conduct: Extruded strippable Colour: Red Lead Free: Yes Rated Voltage Uo/U (Um): 6350/11000V to BS6622 & IEC Installation Temperature: Minimum: 0 C Maximum: 60 C Installation Type: Direct burial or in ducts Operating Temperature: Minimum: -15 C Maximum: 90 C Short-circuit Maximum Conductor Temperature: 250 C Flame Retardant: Yes, IEC Bending Radius: 15 x Ø POWER CABLES Part number Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp 1 Core: Brown Tape 11KVPVC1X50 1 x 50 19/1.78 1, KVPVC1X70 1 x 70 19/2.14 1, KVPVC1X95 1 x 95 19/2.52 1, KVPVC1X120 1 x /2.03 2, KVPVC1X150 1 x /2.25 2, KVPVC1X185 1 x /2.52 2, KVPVC1X240 1 x /2.25 3, s KVPVC1X300 1 x /2.52 4, s Medium Voltage Power Cable 57

58 Single Core Medium Voltage Power Cable POWER CABLES Part number 1 Core: Brown Tape Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp 11KVPVC1X400 1 x /2.85 5, s KVPVC1X500 1 x /3.20 6, KVPVC1X630 1 x /2.52 7, s R KVPVC1X800 1 x /2.85 9, R KVPVC1X x /3.2 11, s R Also available in a low smoke halogen free version. 58

59 3 Core Medium Voltage Power Cable BS6622 Cu/XLPE/CTS/PVC/SWA/PVC 6.36/11kV Cable Application Cu/XLPE/CTS/PVC/SWA/PVC 11kV medium voltage power cable may be used for power networks, in fixed installation outdoors, in cable ducts, or directly in the ground. The cable consists of a Class 2 stranded copper conductor, semi conductive conductor screen, XLPE insulation, semi conductive insulation screen, plain copper tape screen for each core, PVC bedding, galvanized steel wire armour and red PVC outer sheath. 6350/11000 volts to BS6622 and IEC , flame retardant to IEC Technical Information Conductor Material: Copper Conductor identification: Coloured tapes under screen Conductor Shape: Circular Conductor Flexibility: Stranded class 2 Material of the Inner Semi-conductor: Semi-conducting compound Insulation: XLPE (Chemical) Armour Type: Galvanized steel wires Screen: Bare Copper Outer Sheath: PVC Inner Sheath: PVC Material of the External Semi-conduct: Extruded strippable Colour: Red Lead Free: Yes Rated Voltage Uo/U (Um): 6350/11000V to BS6622 & IEC Installation Temperature: Minimum: 0 C Maximum: 60 C Installation Type: Direct burial or in ducts Operating Temperature: Maximum: 90 C Short-circuit Maximum Conductor Temperature: 250 C Flame Retardant: IEC Bending Radius: 12 x Ø POWER CABLES Part number Cross section 2 Stranding Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp 3 Core: Brown, Black & Grey Tapes 11KVPVC3X16 3 x 16 7/1.70 3, KVPVC3X25 3 x 25 7/2.14 4, KVPVC3X35 3 x 35 7/2.52 4, R KVPVC3X50 3 x 50 19/1.78 5, s R KVPVC3X70 3 x 70 19/2.14 6, s R KVPVC3X95 3 x 95 19/2.52 7, R KVPVC3X120 3 x /2.03 8, s R KVPVC3X150 3 x /2.25 9, s R Core Medium Voltage Power Cable 59

60 3 Core Medium Voltage Power Cable POWER CABLES Part number Cross section 2 Stranding 3 Core: Brown, Black & Grey Tapes Approx weight Approx overall diameter Gland size Single cleat Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp 11KVPVC3X185 3 x / , R KVPVC3X240 3 x / , R KVPVC3X300 3 x / , R KVPVC3X400 3 x / , R On request the cable is available with a black polyethylene (PE) outer sheath. A MMQ and manufacturing lead-time may apply. Also available in a low smoke halogen free version. 60

61 PVC Single Core Cable 6491X Cu/PVC 450/750V Cable Application 6491X H07V-R cable is suitable for power, lighting networks, switchgear, control gear and internal wiring. The PVC earthing cable is suitable for use in conduit and for fixed protected installation. The class 1 or 2 plain annealed copper conductor is PVC insulated. Available in a variety of colours, the PVC insulated non-armoured cable complies with 450/750 volts BS6004. Technical Information Conductor Material: Copper, BS6004 Table 4a Conductor Shape: Stranded circular Outer Sheath: PVC (Polyvinyl-Chloride) Colour: 1.5 & 2.5: Brown, black, blue, grey, green/yellow (earth), orange, red & white 4.0 up to 630: brown, black, blue, grey and green/yellow (earth) Lead Free: Yes Rated Voltage Uo/U (Um): 450/750V, BS6004 Installation Temperature: Minimum: 0 C Maximum: 60 C Operating Temperature: Minimum: -15 C Maximum: 70 C Short-circuit Maximum Conductor Temperature: 250 C Installation Type: Conduit wiring Flame Retardant: BS EN Bending Radius: 1.5² up to 25² = 3 x Ø 35² up to 240² = 4 x Ø 240² up to 630² = 6 x Ø POWER CABLES Part number Cross section 2 Stranding Approx weight Approx overall diameter Nylon A2 Gland size Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp Singlephase a.c. or d.c. amp Threephase a.c. amp 6491X / H07V-R 6491X x 1.5 7/ X1.5*+ 1 x 1.5 1/ X x 2.5 7/ X2.5*+ 1 x 2.5 1/ X x 4.0 7/ X x 6.0 7/ X10+ 1 x 10 7/ X16+ 1 x 16 7/ X25+ 1 x 25 7/ X35+ 1 x 35 7/ X50+ 1 x 50 19/ PVC Single Core Cable 61

62 PVC Single Core Cable POWER CABLES Part number 6491X / H07V-R Cross section 2 Stranding Approx weight Approx overall diameter Nylon A2 Gland size Nom. Max. DC-resist conductor 20 o C ohm/km Current rating laid direct amp Singlephase a.c. or d.c. amp Threephase a.c. amp 6491X70+ 1 x 70 19/ X95+ 1 x 95 19/ X x /2.03 1, X x /2.25 1, X x /2.52 1, X x /2.25 2, X x /2.52 3, X x /3.85 3, X x /3.20 4, X x /2.50 6, * Solid conductor + Add colour you require For current ratings refer to IEE Regulations tables 4D1 and 2 pages 108 to

63 LSHF Single Core Cable 6491B 450/750V Cable Application 6491B H07Z-R to BS7211 cable is suitable for power, conduit wiring, lighting networks, switchgear, control gear and internal wiring. The class 2 plain annealed copper conductor is LSHF (Low Smoke Halogen Free) insulated. Available in a variety of colours, the LSHF insulated non-armoured cable is designed for use in situations where smoke and acid gas emissions would be hazardous to people and equipment. Technical Information Conductor Material: Copper, BS EN 60228:2005 Conductor Shape: Stranded circular Outer Sheath: LSHF (Low Smoke Halogen Free) Colour: 1.5 & 2.5: Brown, black, blue, grey, green/yellow (earth), orange, red and white 4.0 up to 630: Brown, black, blue, grey and green/yellow (earth) Halogen Free: Yes Lead Free: Yes Rated Voltage Uo/U (Um): 450/750V Installation Temperature: Minimum: 0 C Maximum: 60 C Operating Temperature: Minimum: -20 C Maximum: 90 C Short-circuit Maximum Conductor Temperature: 250 C Installation Type: Conduit wiring Flame Retardant: IEC Smoke Density: IEC61034 Gases Toxicity: Low toxicity to IEC60754 Gases Corrosivity: Low IEC Bending Radius: 1.5² up to 25² = 3 x Ø 35² up to 240² = 4 x Ø 240² up to 630² = 6 x Ø POWER CABLES Part number Cross section 2 Stranding Approx weight Approx overall diameter Nylon A2 Gland size Nom. Max. DC-resist conductor 20 o C ohm/km Current rating (enclosed in conduit) Singlephase a.c. or d.c. amp Threephase a.c. amp 6491B/H07Z-R to BS B x 1.5 7/ B x 2.5 7/ B x 4.0 7/ B x 6.0 7/ B10+ 1 x 10 7/ B16+ 1 x 16 7/ LSZH Single Core Cable 63

64 LSHF Single Core Cable POWER CABLES Part number Cross section B/H07Z-R to BS7211 Stranding Approx weight Approx overall diameter Nylon A2 Gland size Nom. Max. DC-resist conductor 20 o C ohm/km Current rating (enclosed in conduit) Singlephase a.c. or d.c. amp Threephase a.c. amp 6491B25+ 1 x 25 7/ B35+ 1 x 35 7/ B50+ 1 x 50 19/ B70+ 1 x 70 19/ B95+ 1 x 95 19/ B x /2.03 1, B x /2.25 1, B x /2.52 1, B x /2.25 2, B x /2.52 3, B x /3.85 3, B x /3.20 4, B x /2.50 6, Add colour you require For current ratings refer to IEE Regulations tables 4E1 and 2 pages 112 to

65 Bare Copper Single Core Cable Stranded Bare Copper 0.6/1kV Cable Application Stranded Class 2 bare copper wire to BS EN cables are non insulated and non sheathed soft drawn copper to BS6360/81. Technical Information Conductor Material: Copper, BS EN 60228:2005 Conductor Shape: Stranded Circular Halogen Free: Yes Lead Free: Yes Rated Voltage Uo/U (Um): 600/1000V Minimum Installation Temperature: Minimum: 0 C Maximum: 60 C Minimum Operating Temperature: Minimum: -15 C Maximum: 70 C Short-circuit Maximum Conductor Temperature: 250 C Installation Type: Earthing/circuit grounding Flame Retardant: IEC Bending Radius: 1.5² up to 25² = 3 x Ø 35² up to 400² = 6 x Ø POWER CABLES Part number Cross section 2 Soft Drawn Bare Copper to BS6360/81 Stranding Approx weight Approx overall diameter BC6.0 1 x 6.0 7/ BC10 1 x 10 7/ BC16 1 x 16 7/ BC25 1 x 25 7/ BC35 1 x 35 7/ BC50 1 x 50 19/ BC70 1 x 70 19/ BC95 1 x 95 19/ BC120 1 x / BC150 1 x / BC185 1 x / BC240 1 x / BC300 1 x / BC400 1 x / Bare Copper Single Core Cable 65

66 NYY Power Cable 0.6/1kV POWER CABLES Cable Application NYY is used as a power cable for energy supply in static installations, indoors, outdoors, underground, in concrete and in water where mechanical damages are not to be expected. The use of NYY cables is in accordance with VDE 0298 part 1. The current capacity is according to HD 603 S.1 and VDE 0276 part The product conforms to EEC directive 73/23 (Low Voltage Directive). CE. Technical Information Conductor: Plain copper to IEC class 1 or 2 Insulation: PVC Bedding: PVC Sheath: PVC sheath, black Cores: Colour coded to VDE0293 Voltage Rating: 0.6/1kV Bending Radius for Single Core: Minimum: 15 x Ø Bending Radius for Multi Core: Minimum:12 x Ø O = no earth J = +green/yellow earth NYY Power Cable Number of cores and 2 per conductor NYY-0 Approximate outside in ca. Copper weight Approximate weight ca. 1 x 6 re x 10 re x 16 re x 25 rm x 35 rm x 50 rm x 70 rm x 95 rm ,120 1 x 120 rm 21 1, ,370 1 x 150 rm 23 1, ,700 1 x 185 rm 25 1, ,100 1 x 240 rm 28 2, ,700 1 x 300 rm 30 2, ,200 1 x 500 rm 39 4, ,400 2 x 1.5 re x 2.5 re x 4 re x 6 re x 10 re x 16 re x 15 re x 2.5 re x 4 re

67 Number of cores and 2 per conductor NYY-0 Approximate outside in ca. Copper weight Approximate weight ca. 3 x 6 re x 10 re x 16 re x 1.5 re x 2.5 re x 4 re x 6 re x 10 re x 16 re ,050 4 x 25 rm ,650 4 x 35 sm 28 1, ,000 4 x 50 sm 31 1, ,700 4 x 70 sm 35 2, ,600 4 x 95 sm 40 3, ,800 5 x 1.5 re x 2.5 re NYY-J Voltage Rating 0.6/1kV 1 x 25 rm x 35 rm x 50 rm x 70 rm x 1.5 re x 2.5 re x 4 re x 6 re x 10 re x 16 re x 25 rm /16 re ,520 3 x 35 sm/16 re 28 1, ,800 3 x 50 sm/25 rm 31 1, ,500 3 x 70 sm/35 sm 35 3, ,300 3 x 95 sm/50 sm 40 3, ,400 3 x 120 sm/70 sm 43 4, ,400 3 x 150 sm/70 sm 48 4, ,700 3 x 185 sm/95 sm 52 6, ,000 3 x 240 sm/120 sm 59 8, ,400 3 x 300/150 sm 65 10, ,000 4 x 1.5 re x 2.5 re POWER CABLES 67

68 NYY Power Cable 0.6/1kV POWER CABLES Number of cores and 2 per conductor NYY-J Voltage Rating 0.6/1kV Approximate outside in ca. Copper weight Approximate weight ca. 4 x 4 re x 6 re x 10 re x 16 re ,050 4 x 25 rm ,650 4 x 35 sm 28 1, ,000 4 x 50 sm 31 1, ,700 4 x 70 sm 35 2, ,600 4 x 95 sm 40 3, ,800 4 x 120 sm 43 4, ,900 4 x 150 sm 48 5, ,300 4 x 185 sm 53 7, ,000 4 x 240 sm ,400 5 x 1.5 re x 2.5 re x 4 re x 6 re x 10 re x 16 re ,250 7 x 1.5 re x 1.5 re x 1.5 re x 1.5 re x 1.5 re x 1.5 re x 1.5 re x 1.5 re x 1.5 re x 1.5 re , x 1.5 re , x 1.5 re ,680 7 x 2.5 re x 2.5 re x 2.5 re re x 2.5 re x 2.5 re x 2.5 re x 2.5 re ,100 68

69 Number of cores and 2 per conductor NYY-J Voltage Rating 0.6/1kV Approximate outside in ca. Copper weight Approximate weight ca. 30 x 2.5 re , x 2.5 re , x 2.5 re 36 1, ,200 re = round conductor, single wire rm = round conductor, multi wire sm = sectorial conductor POWER CABLES Also available in low smoke halogen free versions. 69

70 NYCY Energy Cable POWER CABLES Cable Application NYCY cable and NYCWY cable is used as a energy supply cables for power stations, street lighting and underground and in water. For static installation where no mechanical damage is expected. As well as control distribution boards cable where increased electrical and mechanical protection is required. Technical Information Conductor: According to VDE 0295 and IEC 60228, class 1 single wire conductors Core insulation: PVC and colour coded to VDE 0293, more than 6 cores number coded Bedding: PVC Concentric Conductor: Stranded concentrically Concentric conductors in inner layer of round copper wires, outer layer with copper tape Outer Sheath: PVC Black Voltage Rating: 0.6-1kV Temperature Range: Flexing: - 5 C to + 50 C Static: -30 C to + 70 C Bending Radius: Single conductor 15 x Ø Multi conductor 12 x Ø Core Marketing NYY-J: With protective earth NYCY Energy Cable Number of cores and cross section 2 Copper weight Approximate outside in ca. Approximate weight kg/100m 2 x 1.5 RE / G 1.5 RE/ G 1.5 RE/ G 1.5 RE/ G 1.5 RE/ G 1.5 RE/ G 1.5 RE/ G 1.5 RE/ G 1.5 RE/ , G 1.5 RE/ , G 1.5 RE/ ,500 2 x 2.5 RE/ G 2.5 RE/ G 2.5 RE/ G 2.5 RE/ G 2.5 RE/ G 2.5 RE/ G 2.5 RE/ G 2.5 RE , G 2.5 RE/ , G 2.5 RE/ , G 2.5 RE/10 1, ,970 3 G 4 RE/ G 4 RE /

71 Number of cores and cross section 2 NYCWY Cable * Copper weight Approximate outside in ca. Approximate weight kg/100m 3 G 6 RE / G 6 RE / G 10 RE/ G 10 RE/ G 10 RE/ G 16 RE/ ,100 4 G 16 RE/ ,250 3 G 25 RM/25 1, ,650 4 G 25 RM/16 1, ,850 3 G 35 SM/16 1, ,170 3 G 35 SM/35 1, ,990 4 G 35 SM/16 1, ,150 3 G 50 SM/25 1, ,300 3 G 50 SM/50 2, ,500 4 G 50 SM/25 2, ,950 3 G 70 SM/35 2, ,150 3 G 70 SM/70 2, ,500 4 G 70 SM/35 3, ,950 3 G 95 SM/50 3, ,200 3 G 95 SM/95 3, ,700 4 G 95 SM/50 4, ,300 4 G 120 SM/70 5, ,650 4 G 150 SM/70 6, ,950 4 G 185 SM/95 8, ,900 POWER CABLES * As per NYCY cable but with an additional inner layer of corrugated copper wires with an outer layer of copper tape re = round conductor, solid rm = round conductor, stranded sm = sectorial conductor, stranded Also available in low smoke halogen free versions. 71

72 Alsecure NX200 Cable FIRE ALARM CABLES CSE Cables stock a wide range of fire resistant cables coonly known as soft skin cables. These cables are available in different versions and are designed to carry on functioning even in the event of a fire. Cable Application Alsecure NX200 is a standard fire resistant cable for fire alarm and emergency lighting installations complying with BS 5839 and BS Alsecure NX200 has been designed to be a highly user friendly, high performance Fire Resistant cable. NX200 meets and exceeds requirements of all applicable standards and carry independent third party certification. Alsecure NX200 is fully LUL and BASEC approved. To provide the ultimate ease and speed of installation, stripping of both insulation and sheath couldn t be easier. Just lightly ring the sheath and break it away together with the bonded aluminium foil. The most coon sizes have no additional binders or loose foils so the silicone conductor insulation can then be stripped off in an instant saving you time and money. Nexans Alsecure NX200 can be used for: AC and DV voltages of 300/500V. Fire detection and fire alarm critical signal path according to BS : A2:2008 Standard application areas Voice alarm systems according to BS5839-8:2008 Emergency lighting systems according to BS5266-1:2005 Nexans Alsecure NX200 improved features: Speedy stripping and termination 120 minute circuit integrity (PH120 to BS EN & Annex E) > 60 min longer than most other standard fire resistant cables Halogen-free, flame retardant, low smoke, good chemical resistance When the protection of human life and sensitive electronic equipment is paramount, choosing the right materials is essential. As well as assuring the integrity of fire safety systems installing Alsecure NX200 also limits the effects of toxic fumes and smoke, thus aiding the facilitation of effective escape for people from a fire situation and reducing collateral damage to expensive equipment. Alsecure NX200 Cable 72

73 Types Approval BASEC LPCB Application Fire detection and fire alarm systems for buildings Public address systems Emergency lighting Design 1. Conductor: Bare copper, Solid Class 1 (1, ), Stranded Class 2 ( ) according to BS 6360/IEC FIRE ALARM CABLES 2. Insulation: Silicon rubber to BS Un-insulated Protective Conductor: Tinned copper according to BS6360: same class and cross sectional area as insulated conductor 4. Screen: Aluminium/polyester tape with optional polyester tape 5. Outer Sheath: Halogen free polyolefin Colour: red or white Technical Information Insulation: Armour Type: Outer Sheath: Marking: Silicone Aluminium tape HFFR (Halogene Free Flame Retardant) ALSECURE NX n x s 300/500V - BASEC - LPCB - BS BS 6387 CWZ - BS NEXANS - week/year Standards: BS 7629 Part 1 BS : 2002 Cat. Standard Electrical Characteristics: Rated Voltage Uo/U 300/500 V Fire Resistant: BS 6387 CWZ, BS : 2003, BS EN PH 30 Flame Retardant: BS EN & 2.1: IEC Part 1 Low Smoke: BS EN 50268: IEC Halogen Free: BS EN 50267: IEC Low Toxicity: BS EN 50267: IEC Low Corrosivity: BS EN 50267: IEC Temperature: -20 o C + 60 o C 73

74 Alsecure NX200 Cable FIRE ALARM CABLES Electrical Characteristics Fire Resistant: BS 6387 CWZ, BS EN PH 120 Fire Retardant: IEC Smoke Density: EN/IEC Operating Temperature: Maximum: 90 C Minimum: -25 C Bending Factor when Installed: 6(xD) Chemical Resistance: Good Rated Voltage Uo/U (Um): 300/500V Maximum Operating Voltage: 500V Test Voltage: 2000V Core Identification Two Cores: Three Cores: Four Cores: Brown - blue Brown - black - grey Brown - black - grey - blue Stock info Made to order Made to order Made to order In stock In stock In stock In stock In stock Made to order In stock Made to order In stock Made to order Product name NX200 2 x 1 NX200 3 x 1 NX200 4 x 1 NX200 2 x 1.5 NX200 3 x 1.5 NX200 4 x 1.5 NX200 2 x 2.5 NX200 3 x 2.5 NX200 4 x 2.5 NX200 2 x 4 NX200 4 x 4 NX200 7 x 1.5 NX x 1.5 No. of cores n Nom. cross section 2 Nom. outer diam. Cable weight approx. Conductor class Maximum conductor resistance Ω/km Current rating DC or single phase AC enclosed Apms Current rating DC or single phase AC direct clipped Apms Voltage drop DC or single core AC mv/ A/m

75 Stock info Product name 4 Conductors + Made to order Made to order NX x 1.5 NX200 7 x 2.5 NX x 2.5 NX x 2.5 No. of cores n Nom. cross section 2 Nom. outer diam. Cable weight approx. Conductor class Maximum conductor resistance Ω/km Current rating DC or single phase AC enclosed Apms Current rating DC or single phase AC direct clipped Apms Voltage drop DC or single core AC mv/ A/m FIRE ALARM CABLES Rating factor for different ambient temperature Ambient Temperature o C Rating Factor Rating factor for groups Number of circuits Rating factor

76 NX200+ Cable FIRE ALARM CABLES BS : 2002 Cat. Standard. 300/500 V. A fire resistant, fire retardant and low smoke cable for use in buildings where systems need to remain operational. Maximum conductor temperature is 70 o C. Types Approval BASEC LPCB Application Fire detection and fire alarm systems for buildings Public address systems Emergency lighting Design 1. Conductor: Bare copper, Solid Class 1 (1, ), Stranded Class 2 ( ) according to BS 6360/IEC Insulation: Silicon rubber to BS Un-insulated protective conductor: Tinned copper according to BS6360: same class and cross sectional area as insulated conductor 4. Screen: Aluminium/polyester tape with optional polyester tape 5. Outer sheath: Halogen free polyolefin Colour: Red Technical Information Marking: ALSECURE NX n x s 300/500 V - BASEC - LPCB - BS BS 6387 CWZ - BS NEXANS - week/year Standards: BS 7629 Part 1 BS : 2002 Cat. Enhanced Electrical Characteristics: Rated Voltage Uo/U 300/500 V Fire Resistant: BS 6387 CWZ, BS : 2003, BS EN PH 120 Flame Retardant: BS EN & 2.1: IEC Part 1 Low Smoke: BS EN 50268: IEC Halogen Free: BS EN 50267: IEC Low Toxicity: BS EN 50267: IEC Low Corrosivity: BS EN 50267: IEC Temperature: -20 o C + 60 o C NX200+ Cable Core Identification Two Cores: Three Cores: Four Cores: Brown-blue Brown-black-grey Brown-black-grey-blue 76

77 SIF Cable Silicone Single Core Stranded Cable Cable Application Suitable where PVC insulated cables become brittle due to high temperature variations. Silicone insulated single cores are preferably used in the metallurgical industry, steel works, hot rolling mills, coking plants, foundries etc. Applications can include the internal wiring of equipment, appliances, control cabinets, ceramics and foundries where high temperatures occur. Insulation consists of silicone rubber. It is resistant to vegetable and animal fat, many types of oil and diluted acids. No decomposition occurs when exposed to alcohol, alkaline solutions, etc. The insulation is resistant to oxygen and ozone. Should the cable burn, an insulation silicone dioxide layer will remain on the conductor to render it short circuit proof. Technical Information Conductor: Tinned copper conductor Insulation: Silicone rubber Stranding: According to VDE 0295 class 5, Voltage Rating: 300/500V Temperature Range: Flexing: -50 o C to o C Temporarily: to +200 o C Bending Radius: Flexing: 15 x Ø Static: 7.5 x Ø HIGH TEMPERATURE CABLES Stranding Nominal O/DIA Weight / / / / / / / / / / / / / / , , , , , , , ,210 For the current ratings refer to the IEE Regulations tables 4F2A and B on pages 124 to 126. SIF Cable 77

78 SIF GL Cable HIGH TEMPERATURE CABLES Silicone Single Core with Glass Fibre Braiding Cable Cable Application Suitable where PVC insulated cables become brittle due to high temperature variations. Silicone insulated single cores are preferably used in the metallurgical industry, steel works, hot rolling mills, coking plants, foundries etc. Applications can include the internal wiring of equipment, appliances, control cabinets, ceramics and foundries where high temperatures occur. Insulation consists of silicone rubber. It is resistant to vegetable and animal fat, many types of oil and diluted acids. No decomposition occurs when exposed to alcohol, alkaline solutions, etc. The insulation is resistant to oxygen and ozone. Should the cable burn, an insulation silicone dioxide layer will remain on the conductor to render it short circuit proof. Additional mechanical protection due to the glass fibre braid. Technical Information Conductor: Fine strands of tinned copper wire Insulation: Silicone rubber (available in various colours) Braiding: Glass fibre braid Stranding: According to VDE 0295 class 5, IEC Voltage: Working: 300/500V Test: 2000V Temperature Range: Flexing: -60 o C to o C Temporarily: to +200 o C Bending Radius: Flexing: 15 x Ø Static: 7.5 x Ø Cross section 2 Outer diameter in ca. Copper weight Weight ca For the current ratings refer to the IEE Regulations tables 4F2A and B on pages 124 to 126. SIF GL Cable 78

79 SID Cable Cable Application Suitable where PVC insulated cables become brittle due to high temperature variations. Silicone insulated single cores are preferably used in the metallurgical industry, steel works, hot rolling mills, coking plants, foundries etc. Applications can include the internal wiring of equipment, appliances, control cabinets, ceramics and foundries where high temperatures occur. Insulation consists of silicone rubber. It is resistant to vegetable and animal fat, many types of oil and diluted acids. No decomposition occurs when exposed to alcohol, alkaline solutions, etc. The insulation is resistant to oxygen and ozone. Should the cable burn, an insulation silicone dioxide layer will remain on the conductor to render it short circuit proof. Suitable for fixed installation. Technical Information Conductor: Solid tinned copper wire Insulation: Silicone rubber Stranding: VDE 0295 class 1, IEC Voltage: Working: 300/500V Test: 2000V Temperature Range: Flexing: -60 o C to o C Temporarily: to +200 o C Bending Radius: 7.5 x Ø HIGH TEMPERATURE CABLES Cross section 2 Outer diameter in ca. Copper weight Weight ca For the current ratings refer to the IEE Regulations tables 4F2A and B on pages 124 to 126. SID Cable 79

80 SiHF Cable HIGH TEMPERATURE CABLES Cable Application Suitable where PVC insulated where PVC insulated cables become brittle due to high temperature variations. Silicone insulated single cores are coonly used in the metallurgical industry, steel works, hot rolling mills, coking plants, foundries etc. SiHFP cable can be used in dry, moist and wet rooms as well as outdoors at high and low temperatures, as a flexible connecting cable. The insulation consists of silicone rubber. It is resistant to vegetable and animal fat, many types of oil and diluted acids. No decomposition occurs when exposed to alcohol, alkaline solutions etc. The insulation is resistant to oxygen and ozone. Should the cable burn, a silicone dioxide layer will remain on the conductor to render it short circuit proof. Technical Information Conductor: Stranded tinned copper wire conductor Insulation: Silicone rubber Sheath: Silicone outer sheath, red - brown Stranding: According to VDE 0295 class 5, IEC Voltage: Working: 300/500V Test: 3000V Temperature Range: Flexing: -60 o C to +180 o C Temporarily: to +200 o C Bending Radius: Flexing: 15 x Ø Static: 7.5 x Ø Cores and size 2 Nominal O/DIA Weight ca. 2 x x x x x x x x x x x x x x x Cores and size 2 Nominal O/DIA Weight ca. 4 x x x x x x x x x x x x x x x Other sizes and colours available on request. For the current ratings refer to the IEE Regulations tables 4F2A and B to 4F3A and B on pages 124 to 128. SiHF Cable 80

81 SiHFP Cable Cable Application A high temperature silicone cable with steel wire braid - suitable for industrial areas where PVC insulated cables become brittle with increased temperature and mechanical requirements for example mechanical engineering, glass and ceramic fabrication and steel / iron fabrication. The steel wire braid protects the sheath against mechanical stress. Should the cable burn, an insulation silicon dioxide layer will remain on the conductor to render it short circuit proof. Technical Information Conductor: Insulation Resistance: Armouring: Sheath: Colours: Twisting: Stranded conductor of tinned copper wire According to VDE 0295 class 5, IEC Minimum 20 MΩ x km at 20 o C Galvanised steel wire braid Silicone outer sheath, red - brown To VDE 0293, more than six cores black with printed numbers in layers Cores twisted in layers Rated Voltage U0/U: 300/500V Test Voltage: 2000V Temperature Range: -50 o C up to 180 o C Short term: +200 o C Minimum Bending Radius: Flexing: 20 x Ø Static: 10 x Ø Halogen Free: To VDE 0472 part 813 and IEC HIGH TEMPERATURE CABLES Number of cores x cross section 2 Maximum Ω of single wire Maximum strand diameter Core diameter ± 5% o.d. ± 5% Copper weight Weight approx. 2 x x x x x x x x x x x x x x x x x x x x E & OE SiHFP Cable 81

82 SiHFP Cable HIGH TEMPERATURE CABLES Number of cores x cross section 2 E & OE Maximum Ω of single wire Maximum strand diameter Core diameter ± 5% o.d. ± 5% Copper weight Weight approx. 12 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

83 Number of cores x cross section 2 E & OE Maximum Ω of single wire Maximum strand diameter Core diameter ± 5% o.d. ± 5% Copper weight Weight approx. 3 x x x x x x x x x x For the current ratings refer to the IEE Regulations tables 4F2A and B to 4F3A and B on pages 124 to 128. HIGH TEMPERATURE CABLES 83

84 Tri-Rated Panel Wires HIGH TEMPERATURE CABLES CSE Cables Ltd offer a range of PVC insulated flexible panel wires which are manufactured and recognised/certified as appropriate to the following standards: Underwriters Laboratories (UL): Recognised to Style 1015, 1028, 1283 or 1284 (depending on wire size) Rated: 105 o C in air 60 o C in oil 600V Canadian Standards Association (CSA): Certified to Type TEW 105 o C British Standard: Manufactured to BS6231 Type CK Applications include the wiring of switch, control metering, relay and instrument panels of power switchgear as well as internal connections in rectifier equipment and in motor starters and controllers. The UL and CSA certification on these wires enable their use in equipment destined for the North American market as well as the European market. This gives the benefit of simple design and manufacturing and less stockholding, compared to the alternative of using wires manufactured to the seperate standards. Wires are available in the following colours: Black, blue, light blue, dark blue, brown, green, grey, orange, pink, red, violet, white, yellow and green/yellow. Standard reels are available though other lengths can be supplied on request. Sizes up to and including 6 2 can be supplied in cardboard barrels. All reels and barrels carry UL and CSA certification labels. Technical Information Conductors: Plain annealed copper, class 5 to BS EN Insulation: Heat resisting PVC Maximum Conductor: Temperature: 105 o C in air, 60 o C in oil Voltage Rating: 600V between conductor and earth, 1000V between conductors Minimum Bending Radius: 6 x Ø Tri-Rated Panel Wires AWM size Size 2 Wire type UL style Nominal R/T Nominal diameter Current rating A Weight / / / / /

85 AWM size Size 2 Wire type UL style Nominal R/T Nominal diameter Current rating A Weight / / / / / / / / / / / / / NB Wire instructions and diameters are nominal. Current ratings are based on a conductor operaing temperature of 85 o C and an ambient air temperature of 45 o C and are for a single panel wire in free air. HIGH TEMPERATURE CABLES For current ratings refer to IEE Regulations table 4D1 on pages 108 to

86 C-Tri Super Flexible Tri-Rated Panel Wires HIGH TEMPERATURE CABLES Specifically designed with single core PVC tri-rated panel wire, increased flexibility certified to American UL styles10151, 1028, 1283 and1284 and Canadian CSA C22.2 type TEW. These cables are for use at alternating voltages not exceeding 600V to earth and direct voltages not exceeding 1000V to earth. UL/CSA approved. Product Features Suitable for all fixed wiring switchboard/control panel applications Significant reduction in wiring installation time due to flexibility and ease of handling Smaller and more compact panel construction feasible due to bending radius and flexibility Extra fine untinned copper wire ensures high flexibility Special 105 o C PVC insulation provides outstanding flexibility and mechanical strength Self extinguishing - does not sustain combustion All cables are metre-marked and product coded Special cables can be supplied on request Technical Information Conductor: Plain annealed copper Stranding: Class 6 to IEC Insulation: Flexible PVC Voltage Rating: 0.6/1kV Operating Temperature: Minimum: 0 o C Maximum: 105 o C Standards: BS 6231, UL 83, CSA C22.2, UL Flame test UL 1581/VW1 FT1 FT2 C-Tri Super Flexible Tri-Rated Panel Wires Number of conductors x cross section area 2 Code Construction approximate number wires Nom OD Minimum Bending Radius Approximate weight Maximum amps 1 x 10 CSE / x 16 CSE / x 25 CSE / x 35 CSE1035 1,083/ x 50 CSE1050 1,558/ x 70 CSE1070 2,204/ x 95 CSE ,830/ x 120 CSE1120 3,810/ , x 150 CSE1150 4,773/ , x 185 CSE1185 5,881/ , x 240 CSE1240 7,630/ , x 300 CSE1300 4,196/ , x 400 CSE1400 5,620/ ,783 - Current ratings are based on a conductor operating temperature rise of 350 o C in free air at an ambient temperature of 350 o C. Cables above in size are UL certified only. 86

87 2491B/6701B Single Core Equipment Wire Cable Application Suitable for wiring of appliances, switchgear instrument panels, metering equipment etc where smoke and toxic fumes arising in a fire sitution may threaten life or equipment. Technical Information Conductor: IEC (formally BS6360) class 5 flexible Insulation: Crosslinked low smoke halogen free - Type EI5, oxygen index 30. Colours: Full range of BS7646C colours available to order Voltage Rating: 2491B (H05Z - K) to /500V 6701B (H07Z - K) to /750V Temperature Range: 0-90 o C Bending Radius: Minimum: 3 x overall diameter Standards: BS7211 H05Z-K H07Z-K Cenelec HD22.9 Approvals: BASEC certified Area 2 Wire construction insulation thickness Overall diameter Conductor resistance at 20 o C. Ω/km max Insulation resistance at 90 o C MΩ.km min Nominal weight / / / / / / / HIGH TEMPERATURE CABLES All figures are nominal unless otherwise stated. 2491B/6701B Single Core Equipment Wire 87

88 Extra Flexible PVC Robotic Cable ROBOTICS & CRANE CABLES Cable Application Suitable for automated production processes where data transmission cables of high flexibility are required, also for use in drag chains and where the cable is exposed to fast and abrupt movements. Technical Information Conductor: Super fine stranded plain copper Insulation: PVC core insulation, textile wrapping Outer Sheath: Grey PVC, RAL7001 as per VDE 0207 Stranding: According to VDE0295, class 6, IEC Operating Voltage Rating: 300/500V Temperature Range: Flexing: -5 o C to +70 o C Static: -40 o C to +70 o C Bending Radius: 10 x Ø Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approximate weight 2 x x x x x x x x x x x x x x x x x x x x x x x x x x x

89 Number of cores and 2 per conductor Outer diameter in maximum Approximate weight 2 x G G G G G G G G G G G X G G G G G G G G G G x G G G G G G G G G G G G G G ,097 2 x Number of cores and 2 per conductor Outer diameter in maximum Approximate weight 3 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G , G , G ,372 3 G G G ROBOTICS & CRANE CABLES 89

90 Extra Flexible PVC Robotic Cable ROBOTICS & CRANE CABLES Number of cores and 2 per conductor Outer diameter in maximum Approximate weight 7 G G G G G G G Number of cores and 2 per conductor Outer diameter in maximum Approximate weight 4 G G G G G G ,133 90

91 Extra Flexible Screened Robotic Cable Cable Application Suitable for automated production processes where data transmission cables of high flexibility are required, also for use in drag chains and where the cable is exposed to fast and abrupt movements. The overall screen grants a protection against electro-magnetic interferences. The EF CY is extra flexible class 6 stranding with pvc outer sheath particularly suitable for Robotics applications. Technical Information Conductors: Super fine stranded plain copper Insulation: PVC core insulation, textile wrapping Bedding: PVC inner sheath Screening: Overall tinned copper wire brand Outer Sheath: Grey PVC, RAL7001 Stranding: According to VDE 0295, class 6, IEC Operating Voltage Rating: 300/500V Temperature Range: -5 o C to +70 o C Bending Radius: 10 x Ø ROBOTICS & CRANE CABLES Number of cores and 2 per conductor Outer diameter in maximum Approximate weight 26 G G G G , G ,398 2 x G G G G G G G G G G , G , G , G ,707 3 G G G G G Number of cores and 2 per conductor Outer diameter in maximum Approximate weight 26 G G G G , G ,398 2 x G G G G G G G G G G , G , G , G ,707 3 G G G G G

92 PUR Control Cable ROBOTICS & CRANE CABLES Cable Application Designed for use in heavy duty industrial applications where flexibility and heavy wear and tear are required. The PUR sheath makes this cable ideal for use in machine tool, plant manufacturing and power circuits because of it s extreme durability. Technical Information Conductor: Bare, flexible stranded copper Stranding: According to VDE 0295 class 5, IEC Insulation: Black PVC, number coded, Gly earth Outer Sheath: PUR Grey, RAL 7001, microbe and hydrolysis resistant, adhesion free, flame retardant Voltage: Working: 300/500V Test: 2000V Temperature Range: Flexing: -5 o C to 70 o C Static: -4 o C to +70 o C Bending Radius: 12.5 x Ø Number of cores and 2 per conductor Approx. outside diameter in ca. Copper weight Approx. weight 2 x G G G G G G G G G X G G G G G G G G G x G G G Number of cores and 2 per conductor Approx. outside diameter in ca. Copper weight Approx. weight 7 G G G G G G x G G G G G G G G G G G G G G G G

93 PUR Screened Control Cable Cable Construction Control cable with high abrasion and tear resistant properties. Also resistant to mineral oils, especially to coolant emulsions and UV radiation. The copper braid screen protects against electromagnetic interferences and is, therefore, suitable as data transmission cable and connection cable. Technical Information Conductor: Bare flexible strandedcopper Stranding: According to VDE 0295 class 5, IEC Insulation: Black PVC, number coded, Gly earth Bedding: PVC Screen: Tinned copper wire braid screen, plain stranded copper Outer Sheath: PUR Grey, RAL 7001, microbe and hydrolysis resistant Voltage: Working: 300/500V Test: 2000V Temperature Range: Flexing: -5 o C to +70 o C Static: -5 o C to +70 o C Bending Radius: 12.5 x Ø Number of cores and 2 per conductor Approx. outside diameter in ca. Copper weight Approx. weight 2 x G G G G G G G x G G G G G G G x G G G Number of cores and 2 per conductor Approx. outside diameter in ca. Copper weight Approx. weight 7 G G G G G x G G G G G G G , G , G ,579 3 G G G G G ROBOTICS & CRANE CABLES 93

94 PUR Extra Flexible Cable ROBOTICS & CRANE CABLES Cable Application A highly flexible, unscreened PUR sheathed, robotics style cable. This cable is used in control circuits, measuring, power circuits, the automation industry and on assembly lines/production lines. Also suitable in drag chains where the cable is exposed to fast and abrupt movements. Technical Information Conductor: Super flexible plain copper Stranding: According to VDE 0295 class 6, IEC Insulation: PVC plus textile wrapping Cores: Number coded and Gly earth Outer Sheath: PUR Grey, RAL 7001, microbe and hydrolysis resistant, adhesion free, flame retardant Voltage: Working: 300/500V Test: 2000V Temperature Range: Flexing: -5 o C to +70 o C Static: -40 o C to +70 o C Bending Radius: 7.5 x Ø Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 2 x G G G G G G x G G G G G G G G G x G G G G G G G Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 25 G G G G G G x G G G G G G G G G G G G G G G G G G

95 Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 3 G G G G G G Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 1 G G G G G G ,030 ROBOTICS & CRANE CABLES 95

96 PUR Extra Flexible Screened Cable ROBOTICS & CRANE CABLES Cable Application Designed for use in heavy duty industrial applications where flexibility and heavy wear and tear are required. For use in control circuits, measuring and also in power circuits, in the automation industry, in assembly lines and production lines etc. Suitable in drag chains where the cable is exposed to fast and abrupt movements. The copper braid screen protects against electro-magnetic interferences. Technical Information Conductor: Super fine, stranded, plain copper Stranding: According to VDE 0295 class 6, IEC Insulation: PVC insulated Cores: Number coded and gly earth Bedding: PVC Screen: Tinned copper wire braid Outer Sheath: PUR grey, RAL7001, microbe and hydrolysis-resistant, adhesion free, flame retardant Voltage: Working: 300/500V Test: 2000V Temperature Range: Flexing: -10 o C to +70 o C Static: -40 o C to +70 o C Bending Radius: 7.5 x Ø Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 2 x G G G G G G x G G G G G G G G x G G G G G Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 16 G G G x G G G G G G G G G G G G G G G G G G

97 Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 5 G G G Number of cores and 2 per conductor Outer diameter in maximum Copper weight Approx. weight 4 G ,173 5 G ,460 ROBOTICS & CRANE CABLES 97

98 PVC Flatform Cable (H07VVH6-F) ROBOTICS & CRANE CABLES Cable Application Widely used on festoon systems supplying power and control to all types of moving machinery. Suitable in dry, wet and moist rooms and are used in conveyor and hoisting equipment etc, and as feed cable for mobile machine components. These cables have significant smaller bending radius compared to round cables. Technical Information Conductor: Flexible plain copper Stranding: According to VDE 0295, class 5, IEC Insulation: PVC Core Marking: up to 5 cores colour coded in accordance to VDE 0293; 7 cores and more are number coded with a green/yellow earth Outer Sheath: Black PVC Voltage Rating: /500V up to /500V Temperature Range: Flexing: -15 o C to +70 o C Static: -30 o C to +70 o C Bending Radius: 10 x Ø Cores Cross section 2 Outer diameter Current rating at 30 o C (amps) Weight x x x x x x x x x x x x x x x Cores Cross section 2 Outer diameter Current rating at 30 o C (amps) Weight x x x x x x x x x x x x x x x PVC Flatform Cable (H07VVH6-F) 98

99 Neoprene Flatform Cable (NGFLGOEU-J) Cable Application Neoprene sheathed flat cables are designed to be used as electrical supply to moving machine components. This cable is weatherproof and thus suitable for use under adverse ambient conditions, e.g. for outdoor installation in shipyards, conveying equipment, on cranes and hoisting gear. These cables are extremely flexible and are typically used in applications with high mechanical stress and frequent bending in one plane. Technical Information Conductors: Flexible, plain copper Stranding: 25 2 and below according to VDE 0295 class 6, IEC and above according to VDE 0295 class 5, IEC Insulation: EPR rubber compound Sheath: Black neoprene Core Marking: Up to 5 cores colour coded in accordance to VDE cores and more are number coded with a green/yellow earth Voltage Rating: 300/500V Temperature Range: Flexing: -25 o C to +70 o C Static: -40 o C to +80 o C Bending Radius: 10 x Ø ROBOTICS & CRANE CABLES Cores Cross section 2 Outer diameter Current rating at 30 o C (amps) Weight x x x x x x x x x x x x x x x x Cores Cross section 2 Outer diameter Current rating at 30 o C (amps) Weight x x x x x x x x x x x x x x x Neoprene Flatform Cable (NGFLG0EU - J 99

100 Neoprene Flatform Screened Cable ROBOTICS & CRANE CABLES Cable Application Neoprene sheathed flat cables are designed to be used as electrical supply to moving machine components. This cable is weatherproof and thus suitable for use under adverse ambient conditions, e.g. for outdoor installation in shipyards, conveying equipment, on cranes and hoisting gear. These cables are extremely flexible and are typically used in applications with high mechanical stress and frequent bending in one plane. The copper screening of the individual cores provides transmission of data and signals without other electrical interference (EMC). It is suitable in low temperatures. Technical Information Conductor: Flexible, plain copper Stranding: According to VDE 0295, class 5 or 6, IEC Insulation: Rubber Core Marking: up to 5 cores colour coded in accordance to VDE cores and more are number coded with a green/yellow earth Screening: Copper wire braid around each core Outer Sheath: Black neoprene Voltage: Working: 300/500V Test: 2000V Temperature Range: Flexible: -25 o C to +80 o C Static: -40 o C to +80 o C Bending Radius: 10 x Ø Cores Cross section 2 Outer diameter Current rating at 30 o C (amps) Weight 4 x x x x x x x x x x x x x x x x x x This cable is also available in PVC. 100

101 Submersible Pump TML Cable Flat Cable Application Special cable for the permanent use in process water type A - drinking water type B. Adapted to DIN VDE 0250 and DIN VDE As connection cable for submersible electric motors (pumps) for the permanent use in process and drinking water up to a temperature of 70 o C. Excellent insulation properties in water Very low water absorption Preservation of the mechanical strength Technical Information Conductor: Bare copper stranded class 5 to VDE0295, IEC Characteristics at 20 o C Insulation: EPR colour coded to VDE0293 Outer Sheath: EPR - colour blue Test Voltage 50Hz, 5 min: 2500V Rated Voltage: 450/750V ROBOTICS & CRANE CABLES Temperature Range Maximum admissible conductor Temperature in Operation: Short Circuit Temperature: Fixed: In Motion: Tensile stress: 90 o C 250 o C -40 o C up to +80 o C -25 o C up to +80 o C Maximum 15 N each 2 conductor cross section. No. of cores x cross Copper Content Outer Dimensions approx x Net weight approx 3 x x x x x x x x x x x x x x x x x x x x No. of cores x cross Copper Content Outer Dimensions approx x Net weight approx 3 x x x x x x x x x x x x x x x x x x x x

102 Submersible Pump TML Cable Round ROBOTICS & CRANE CABLES Cable Application Special cable for the permanent use in process water type A - drinking water type B. Adapted to DIN VDE 0250 and DIN VDE As connection cable for submersible electric motors (pumps) for the permanent use in process and drinking water up to a temperature of 70 o C. In addition DIN VDE 0298 T. 300 has to be respected. Excellent insulation properties in water Very low water absorption Preservation of the mechanical strength Technical Information Conductor: Insulation: Outer Sheath: Test Voltage 50Hz, 5 min: Rated Voltage: Temperature Range Maximum admissible conductor Temperature in Operation: Short Circuit Temperature: Fixed: In Motion: Tensile stress: Bare copper stranded class 5 to VDE0295 EPR colour coded to VDE0293 EPR - colour blue 2500V V 90 o C 250 o C -40 o C up to +80 o C -25 o C up to +80 o C Maximum 15 N each 2 conductor cross section No. of cores x cross Copper Content Outer Diameter Min. value Max. value Net weight 1 x x x x x x x x x x ,000 1 x ,300 1 x ,650 1 x ,000 1 x ,500 1 x ,100 1 x ,700 No. of cores x cross Copper Content Outer Diameter Min. value Max. value Net weight 2 x x x x x x x x x x x x x ,100 3 x ,450 3 x ,100 3 x ,

103 No. of cores x cross Copper Content Outer Diameter Min. value Max. value Net weight 3 x ,800 3 x ,600 3 x ,400 4 x x x x x x ,400 4 x ,950 4 x ,700 No. of cores x cross Copper Content Outer Diameter Min. value Max. value Net weight 4 x ,600 4 x ,900 4 x ,200 4 x ,200 5 x x x x x ,150 5 x ,700 ROBOTICS & CRANE CABLES 103

104 CSE Socacable (number coded) ENTERTAINMENT INDUSTRY CABLES Cable Application This cable has been created for public events for example concerts, theatre productions, light and sound events, external performances etc for the protection of the sound and light equipment. CSE Cables Socapex compatible cable has extreme flexibility and is extremely durable. Technical Information Conductor: Fine strands of copper wire Earth Conductor: Green/yellow in inner layer Core Insulation: PVC number coded Outer Sheath: Soft matt black PVC, RAL 9005 Stranding: According to VDE 0295 class 5, IEC Voltage: Working: 500V Test: 2000V Temperature Range Flexible: Operating: -5 o C to + 70 o C Static: -30 o C to + 80 o C Bending Radius: 15 x Ø Flame Retardant: According to VDE0482 part /IEC Core and size 2 Nominal OD Weight 18c x / /km 18c x / /km We provide a cutting service completely free of charge. A complete range of accessories are available to suit the CSE Socacable. Socapex Number Coded Cable 104

105 H07RN-F Cable (BS7919:2001) The H07RN-F is designed primarily as a trailing cable for use in the supply of energy for portable or mobile equipment. Heavy duty Harmonized cables are not only robust but also extremely flexible. PCP neoprene is also oil and flame retardant. Typical applications of the H07RN-F cable include transformers, pumps, welders, grinders, temporary lighting cable and feed cables to heavy mobile equipment. Technical Information Stranding: Insulation: Sheath: Voltage: Temperature Range: Ambient Temperature: Operating Temperature: 60 C Minimum Bending Radius: Conductor Identification Single Core: Two Core: Three Core: Four Core: Five Core: Class 5 - fine copper wire strands manufactured to IEC (previously BS6360) EPR (Ethylene Propylene Rubber) Black neoprene (PCP) outer sheath to BS7919:2001 Working: 450/750V Test: 3000V -25 C to +85 C 30 C 6 x Ø for cables not exceeding 25 Static: 8 x Ø for cables exceeding 25 flexing 15 x Ø Black Brown and blue Brown, blue and green/yellow Brown, black, grey and green/yellow Brown, blue, black, grey and green/yellow ENTERTAINMENT INDUSTRY CABLES Core and size 2 Nominal O/Dia Weight 1 x x x x x x ,202 1 x ,489 1 x ,824 1 x ,202 1 x ,847 1 x ,495 2 x x x x x x x ,110 2 x ,474 Core and size 2 Nominal O/Dia Weight 3 x x x x x x x ,394 3 x ,850 4 x x x x x x ,225 4 x ,792 4 x ,380 4 x ,635 4 x ,830 4 x ,320 HO7RN-F Cable 105

106 H07RN-F Cable ENTERTAINMENT INDUSTRY CABLES Core and Size 2 Nominal O/Dia Weight 5 x x x x x ,100 5 x ,528 5 x ,200 5 x ,925 7 x x Core and Size 2 Nominal O/Dia Weight 12 x x x x x x , x , x , x , x ,900 For current ratings refer to IEE Regulations tables 4F1 A and B on pages 122 to

107 SiHF Cable Cable Application Suitable where PVC insulated where PVC insulated cables become brittle due to high temperature variations. Silicone insulated single cores are coonly used in the metallurgical industry, steel works, hot rolling mills, coking plants, foundries etc. SiHFP cable can be used in dry, moist and wet rooms as well as outdoors at high and low temperatures, as a flexible connecting cable. The insulation consists of silicone rubber. It is resistant to vegetable and animal fat, many types of oil and diluted acids. No decomposition occurs when exposed to alcohol, alkaline solutions etc. The insulation is resistant to oxygen and ozone. Should the cable burn, a silicone dioxide layer will remain on the conductor to render it short circuit proof. Technical Information Conductor: Stranded tinned copper wire conductor Insulation: Silicone rubber Sheath: Silicone outer sheath, red - brown Stranding: According to VDE 0295 class 5, IEC Voltage: Working: 300/500V Test: 3000V Temperature Range: Flexing: -60 o C to o C Temporarily: to +200 o C Bending Radius: Flexing: 15 x Ø Static: 7.5 x Ø Cores and size 2 Nominal O/DIA Weight ca. 2 x x x x x x x x x x x x x x x Cores and size 2 Nominal O/DIA Weight ca. 4 x x x x x x x x x x x x x x x ENTERTAINMENT INDUSTRY CABLES Other sizes and colours available on request. For the current ratings refer to the IEE Regulations tables 4F2A and B to 4F3A and B on pages 124 to 128. SiHF Cable 107

108 TECHNICAL TABLES Ambient Temperature: 30 o C Conductor Operating Temperature: 70 o C Current-carrying Capacity (amperes): Table 4D1A Single-core 70 o C Thermoplastic Insulated Cables, Non-Armoured, with or without Sheath Reference Method F (in free air or on a perforated cable tray horizontal or vertical etc.) Reference Method C (clipped direct) Touching Spaced by one diameter Reference Method B (enclosed in conduit on a wall or in trunking etc.) Reference Method A (enclosed in conduit in thermally insulating wall etc.) Conductor crosssectional area 2 cables, single-phase a.c. or d.c. or 3 cables three-phase a.c. flat 3 cables, threephase a.c. trefoil 3 cables, threephase a.c. flat 2 cables, singlephase a.c. or d.c. flat 3 or 4 cables, threephase a.c. flat and touching or trefoil 2 cables, singlephase a.c. or d.c. flat and touching 3 or 4 cables, threephase a.c. 2 cables, singlephase a.c. or d.c. 3 or 4 cables, threephase a.c. Vertical Horizontal 2 cables, singlephase a.c. or d.c ( 2 ) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)

109 Table 4D1A Single-core 70 o C Thermoplastic Insulated Cables, Non-Armoured, with or without Sheath Reference Method F (in free air or on a perforated cable tray horizontal or vertical etc.) Reference Method C (clipped direct) Touching Spaced by one diameter Reference Method B (enclosed in conduit on a wall or in trunking etc.) Reference Method A (enclosed in conduit in thermally insulating wall etc.) Conductor crosssectional area 2 cables, single-phase a.c. or d.c. or 3 cables three-phase a.c. flat 3 cables, threephase a.c. trefoil 3 cables, threephase a.c. flat 2 cables, singlephase a.c. or d.c. flat 3 or 4 cables, threephase a.c. flat and touching or trefoil 2 cables, singlephase a.c. or d.c. flat and touching 3 or 4 cables, threephase a.c. 2 cables, singlephase a.c. or d.c. 3 or 4 cables, threephase a.c. Vertical Horizontal 2 cables, singlephase a.c. or d.c ( 2 ) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) , ,138 1, , ,086 1, ,265 1, ,154 1,058 1,216 1,149 1,079 1,420 1,337 Note: For cables having flexible conductors, see section 2.4 of this Appendix for adjustment factors for current-carrying capacity and voltage drop. TECHNICAL TABLES 109

110 Table 4D2A TECHNICAL TABLES Multicore 70 o C Thermoplastic Insulated and Thermoplastic Sheathed Cables, Non-Armoured Current-carrying Capacity (amperes): Conductor crosssectional area Reference Method A (enclosed in conduit in thermally insulating wall etc.) 1 twocore cable* singlephase a.c. or d.c. 1 threecore cable* or 1 fourcore cable, threephase a.c. Reference Method B (enclosed in conduit on a wall or in trunking etc.) 1 twocore cable* singlephase a.c. or d.c. 1 threecore cable* or 1 fourcore cable, threephase a.c. Ambient Temperature: 30 o C Conductor Operating Temperature: 70 o C Reference Method C (clipped direct) 1 twocore cable* singlephase a.c. or d.c. 1 threecore cable* or 1 fourcore cable, threephase a.c. Reference Method E (free air or on a perforated cable tray etc, horizontal or vertical) 1 twocore cable* singlephase a.c. or d.c. 1 threecore cable* or 1 four-core cable, threephase a.c ( 2 ) (A) (A) (A) (A) (A) (A) (A) (A) Note: * With or without protective conductor. 110

111 Table 4D2B Voltage Drop (per ampere per metre): Conductor cross-sectional area Two-core cable d.c. Conductor Operating Temperature: 70 o C Two-core cable single-phase a.c. Three- or four-core cable, three-phase a.c ( 2 ) (mv/a/m) (mv/a/m) (mv/a/m) TECHNICAL TABLES 111

112 TECHNICAL TABLES Ambient Temperature: 30 o C Conductor Operating Temperature: 90 o C Current-carrying Capacity (amperes): Table 4E1A Single-Core 90 o C Thermosetting Insulated Cables, Non-Armoured, with or without Sheath Reference Method G (in free air) Reference Method F (in free air or on a perforated cable tray etc horizontal or vertical etc.) Reference Method C (clipped direct) Spaced by one cable diameter Reference Method B (enclosed in conduit on a wall or in trunking etc.) Reference Method A (enclosed in conduit in thermally insulating wall etc.) Conductor crosssectional area Touching Spaced by one cable diameter 2 cables, single-phase a.c. or d.c. or 3 cables three-phase a.c. flat 3 cables, threephase a.c. trefoil 3 cables, threephase a.c. flat 2 cables, singlephase a.c. or d.c. flat 3 or 4 cables, threephase a.c. flat and touching or trefoil 2 cables, singlephase a.c. or d.c. flat and touching 3 or 4 cables, threephase a.c. 2 cables, singlephase a.c. or d.c. 3 or 4 cables, threephase a.c. Vertical Horizontal 2 cables, singlephase a.c. or d.c ( 2 ) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)

113 Table 4E1A Single-Core 90 o C Thermosetting Insulated Cables, Non-Armoured, with or without Sheath Ambient Temperature: 30 o C Conductor Operating Temperature: 90 o C Current-carrying Capacity (amperes): Reference Method G (in free air) Reference Method F (in free air or on a perforated cable tray etc horizontal or vertical etc.) Reference Method C (clipped direct) Spaced by one cable diameter Reference Method B (enclosed in conduit on a wall or in trunking etc.) Reference Method A (enclosed in conduit in thermally insulating wall etc.) Conductor crosssectional area Touching Spaced by one cable diameter 2 cables, single-phase a.c. or d.c. or 3 cables three-phase a.c. flat 3 cables, threephase a.c. trefoil 3 cables, threephase a.c. flat 2 cables, singlephase a.c. or d.c. flat 3 or 4 cables, threephase a.c. flat and touching or trefoil 2 cables, singlephase a.c. or d.c. flat and touching 3 or 4 cables, threephase a.c. 2 cables, singlephase a.c. or d.c. 3 or 4 cables, threephase a.c. Vertical Horizontal 2 cables, singlephase a.c. or d.c ( 2 ) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) ,085 1, , ,253 1, ,130 1,033 1,254 1,151 1,088 1,454 1, ,288 1,179 1,358 1,275 1,214 1,581 1,485 1, ,443 1,323 1,520 1,436 1,349 1,775 1,671 TECHNICAL TABLES Notes: 1. Where it is intended to connect the cables in this table to equipment or accessories designed to operate at a temperature lower than the maximum operating temperature of the cable, the cables should be rated at the maximum operating temperature of the equipment or accessory (see Regulation ). 2. Where it is intended to group a cable in this table with other cables, the cable should be rated at the lowest of the maximum operating temperatures of any of the cables in the group (see Regulation ). 3. For cables having flexible conductors see section 2.4 of this appendix for adjustment factors for currentcarrying capacity and voltage drop. 113

114 Table 4E1B TECHNICAL TABLES Voltage Drop (per ampere per metre): Conductor Operating Temperature: 90 o C Single-Core 90 o C Thermosetting Insulated Cables, Non-Armoured, with or without Sheath 2 cables, single-phase a.c. 3 or 4 cables, three-phase a.c. Reference Methods C, F & G (clipped direct, on tray or in free air) Reference Methods A & B (enclosed in conduit or trunking) Reference Methods C & F (clipped direct, on tray or free air) Reference Method A & B (enclosed in conduit or trunking) 2 cables, d.c. Conductor crosssectional area Cables spaced*, flat Cables touching, flat Cables touching Cables spaced* Cables touching, trefoil (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) ( 2 ) (mv/ A/m) r x z r x z r x z r x z r x z r x z r x z

115 Table 4E1B Single-Core 90 o C Thermosetting Insulated Cables, Non-Armoured, with or without Sheath Voltage Drop (per ampere per metre): Conductor Operating Temperature: 90 o C 2 cables, single-phase a.c. 3 or 4 cables, three-phase a.c. Reference Methods C, F & G (clipped direct, on tray or in free air) Reference Methods C & F (clipped direct, on tray or free air) Reference Method A & B (enclosed in conduit or trunking) 2 cables, d.c. Conductor crosssectional area Cables spaced*, flat Cables touching, flat Cables touching Cables spaced* Cables touching, trefoil Reference Methods A & B (enclosed in conduit or trunking) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) ( 2 ) (mv/ A/m) r x z r x z r x z r x z r x z r x z r x z , Note: * Spacings larger than one cable diameter will result in a larger voltage drop. TECHNICAL TABLES 115

116 Table 4E2A TECHNICAL TABLES Multi-Core 90 o C Thermosetting Insulated Cables and thermoplastic Sheathed Cables, Non-Armoured Current-carrying Capacity (amperes): Conductor crosssectional area Reference Method A (enclosed in conduit in thermally insulating wall etc.) 1 twocore cable*, singlephase a.c. or d.c. 1 threeor fourcore cable*, threephase a.c. Reference Method B (enclosed in conduit on a wall or in trunking etc.) 1 twocore cable*, singlephase a.c. or d.c. 1 threeor fourcore cable*, threephase a.c. Ambient Temperature: 30 o C Conductor Operating Temperature: 900 o C Reference Method C (clipped direct) 1 twocore cable*, singlephase a.c. or d.c. 1 threeor fourcore cable*, threephase a.c. Reference Method E (free air or on a perforated cable tray etc horizontal or vertical) 1 twocore cable*, singlephase a.c. or d.c. 1 threeor fourcore cable*, threephase a.c ( 2 ) (A) (A) (A) (A) (A) (A) (A) (A) Notes: * With or without a protective conductor 1. Where it is intended to connect the cables in this table to equipment or accessories designed to operate at a temperature lower than the maximum operating temperature of the cable, the cables should be rated at the maximum operating temperature of the equipment or accessory (see Regulation ). 2. Where it is intended to group a cable in this table with other cables, the cable should be rated at the lowest of the maximum operating temperatures of any of the cables in the group (see Regulation ). 3. For cables having flexible conductors see section 2.4 of this appendix for adjustment factors for currentcarrying capacity and voltage drop.

117 Table 4E2B Voltage Drop (per ampere per metre): Conductor cross-sectional area Two-core cable d.c. Conductor Operating Temperature: 90 o C Two-core cable singlephase a.c. Three- or four-core cable, three-phase a.c ( 2 ) (mv/a/m) (mv/a/m) (mv/a/m) TECHNICAL TABLES r x z r x z

118 TECHNICAL TABLES Ambient Temperature: 30 o C Conductor Operating Temperature: 90 o C Current-carrying Capacity (amperes): Table 4E3A Single-Core Armoured 90 o C Thermosetting Insulated Cables, Non-Magnetic Armour Reference Method F (in free air or on a perforated cable tray, horizontal or vertical) Reference Method C (clipped direct) Touching Touching Spaced by one cable diameter Conductor crosssectional area 3 or 4 cables, three-phase a.c. 2 cables, d.c. 2 cables, single-phase a.c. 3 cables, threephase a.c. or d.c. trefoil 3 cables, threephase a.c. or d.c. flat 2 cables, singlephase a.c. or d.c. flat 3 or 4 cables, threephase a.c. flat Vertical Horizontal Vertical Horizontal Vertical Horizontal 2 cables, singlephase a.c. or d.c. flat ( 2 ) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) Notes: 1. Where it is intended to connect the cables in this table to equipment or accessories designed to operate at a temperature lower than the maximum operating temperature of the cable, the cables should be rated at the maximum operating temperature of the equipment or accessory (see Regulation ). 2. Where it is intended to group a cable in this table with other cables, the cable should be rated at the lowest of the maximum operating temperatures of any of the cables in the group (see Regulation ) ,137 1, , ,314 1,266 1, , , ,027 1,528 1,474 1,139 1, , , ,119 1,809 1,744 1,204 1,155 1, ,000 1, ,345 1,055 1,214 2,100 2,026 1,289 1,238 1,110 1,

119 Table 4E3B Voltage Drop (per ampere per metre): Conductor Operating Temperature: 90 o C Conductor crosssectional area 2 cables, d.c. Reference Methods C & F (clipped direct, on tray or free air) 2 cables, single-phase a.c. 3 or 4 cables, three-phase a.c. Touching Spaced* Trefoil and touching Flat and touching Flat and spaced* ( 2 ) (mv/ A/m) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) r x z r x z r x z r x z r x z , Note: * Spacings larger than one cable diameter will result in a larger voltage drop. TECHNICAL TABLES 119

120 Table 4E4A TECHNICAL TABLES Multicore 90 o C Thermosetting Insulated Cables Current-carrying Capacity (amperes): Conductor crosssectional area Reference Method C (clipped direct) 1 twocore cable singlephase a.c. or d.c. 1 three-or 1 four-core cable, threephase a.c. Reference Method E (in free air or on a perforated cable tray etc, horizontal or vertical) 1 twocore cable singlephase a.c. or d.c. Air Ambient Temperature: 30 o C Ground Ambient Temperature: 20 o C Conductor Operating Temperature: 90 o C 1 three-or 1 fourcore cable, three-phase a.c. Reference Method D (direct in ground or in ducting in ground, in or around buildings) 1 two-core cable singlephase a.c. or d.c. 1 three-or 1 four-core cable, threephase a.c ( 2 ) (A) (A) (A) (A) (A) (A) Notes: 1. Where it is intended to connect the cables in this table to equipment or accessories designed to operate at a temperature lower than the maximum operating temperature of the cable, the cables should be rated at the maximum operating temperature of the equipment or accessory (see Regulation ). 2. Where it is intended to group a cable in this table with other cables, the cable should be rated at the lowest of the maximum operating temperatures of any of the cables in the group (see Regulation ). 120

121 Table 4E4B Voltage Drop (per ampere per metre): Conductor cross-sectional area Two-core cable d.c. Two-core cable, single-phase a.c. Conductor Operating Temperature: 90 o C Three- or four-core cable, threephase a.c ( 2 ) (mv/a/m) (mv/a/m) (mv/a/m) r x z r x z TECHNICAL TABLES

122 Table 4F1A TECHNICAL TABLES 60 o C Thermosetting Insulated Flexible Cables with Sheath, Non-Armoured Current-carrying Capacity (amperes): Conductor cross-sectional area Single-phase a.c. or d.c. 1 two-core cable, with or without protective conductor Ambient Temperature: 30 o C Conductor Operating Temperature: 60 o C Three-phase a.c. 1 three-core, four-core or five-core Single-phase a.c. or d.c. 2 single-core cable ( 2 ) (A) (A) (A) Refer to Notes 1, 2 and 3 below Notes: 1. The current ratings tabulated are for cables in free air but may also be used for cables resting on a surface. If the cable is to be wound on a drum on load the ratings should be reduced in accordance with Note 2 below and for cables which may be covered, Note 3 below. 2. Flexible cables wound on reeling drums The current ratings of cables used on reeling drums are to be reduced by the following factors: a) Radial type drum b) Ventilated cylindrical type drum ventilated: 85% 1 layer of cable: 85% unventilated: 75% 2 layers of cable: 65% 3 layers of cable: 45% 4 layers of cable: 35% A radial type drum is one where spiral layers of cable are accoodated between closely spaced flanges; if fitted with solid flanges the ratings given above should be reduced and the drum is described as non-ventilated. If the flanges have suitable apertures the drum is described as ventilated. A ventilated cylindrical cable drum is one where layers of cable are accoodated between widely spaced flanges and the drum and end flanges have suitable ventilating apertures. 3. Where cable may be covered over or coiled up whilst on load, or the air movement over the cable restricted, the current rating should be reduced. It is not possible to specify the amount of reduction but the table of rating factors for reeling drums can be used as a guide. 122

123 Table 4F1B 60 o C Thermosetting Insulated Flexible Cables Voltage Drop (per ampere per metre): Conductor crosssectional area Two-core cable d.c. Two-core cable, single-phase a.c. 1 three-core, four-core or five-core cable, three-phase a.c. Conductor Operating Temperature: 60 o C 2 single-core cables, touching d.c. Single-phase a.c.* ( 2 ) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) r x z r x z r x z TECHNICAL TABLES Note: * A larger voltage drop will result if the cables are spaced. 123

124 Table 4F2A TECHNICAL TABLES 90 o C and 180 o C Thermosetting Insulated Flexible Cables with Sheath, Non-Armoured (Copper Conductors) Current-carrying Capacity (amperes): Conductor cross-sectional area Single-phase a.c. or d.c. 1 two-core cable, with or without protective conductor Ambient Temperature: 30 o C Conductor Operating Temperature: 90 o C Three-phase a.c. 1 three-core, four-core or five-core Single-phase a.c. or d.c. 2 single-core cables, touching ( 2 ) (A) (A) (A) , ,242 Rating Factor for Ambient Temperature 90 o C Thermoplastic or Thermosetting Insulated Cords: Ambient Temperature: 35 o C 40 o C 45 o C 50 o C 55 o C 60 o C 65 o C 70 o C 75 o C 80 o C 85 o C Correction Factor: o C Thermosetting Insulated Cords: Ambient Temperature: 35 o C to 90 o C 95 o C 100 o C 105 o C 110 o C 150 o C 120 o C 125 o C 130 o C 135 o C Correction Factor: Ambient Temperature: 140 o C 145 o C Correction Factor:

125 Notes: 1. The current ratings tabulated are for cables in free air but may also be used for cables resting on a surface. If the cable is to be wound on a drum on load the ratings should be reduced in accordance with Note 2 below and for cables which may be covered, Note 3 below. 2. Flexible cables wound on reeling drums The current ratings of cables used on reeling drums are to be reduced by the following factors: a) Radial type drum b) Ventilated cylindrical type drum ventilated: 85% 1 layer of cable: 85% unventilated: 75% 2 layers of cable: 65% 3 layers of cable: 45% 4 layers of cable: 35% A radial type drum is one where spiral layers of cable are accoodated between closely spaced flanges; if fitted with solid flanges the ratings given above should be reduced and the drum is described as non-ventilated. If the flanges have suitable apertures the drum is described as ventilated. A ventilated cylindrical cable drum is one where layers of cable are accoodated between widely spaced flanges and the drum and end flanges have suitable ventilating apertures. 3. Where cable may be covered over or coiled up whilst on load, or the air movement over the cable restricted, the current rating should be reduced. It is not possible to specify the amount of reduction but the table of rating factors for reeling drums can be used as a guide. 4. For 180 o C cables, the rating factors for ambient temperature allow a conductor operating temperature up to 150 o C. Consult the cable manufacturer for further information. 5. Where it is intended to connect the cables in this table to equipment or accessories designed to operate at a temperature lower than the maximum operating temperature of the cable, the cables should be rated at the maximum operating temperature of the equipment or accessory (see Regulations ). 6. Where it is intended to group a cable in this table with other cables, the cable should be rated at the lowest of the maximum operating temperatures of any of the cables in the group (see Regulations ). TECHNICAL TABLES 125

126 Table 4F2B TECHNICAL TABLES Voltage Drop (per ampere per metre): Conductor cross-sectional area 1 two-core or 2 single-core cables d.c. Two-core cable, single-phase a.c. Conductor Operating Temperature: 90 o C 1 three-core, four-core or five-core cable, three-phase a.c. 2 single-core cables touching Single-phase a.c.* ( 2 ) (mv/a/m) (mv/a/m) (mv/a/m) (mv/a/m) r x z r x z r x z Notes: 1. The voltge drop figures given above are based on a conductor operating temperature of 90 o C and are therefore not accurate when the operating temperature is in excess of 90 o C. In the case of the 180 o C cables with a conductor temperature of 150 o C the above resistive values should be increased by a factor of *A larger voltage drop will result if the cables are spaced. 126

127 Table 4F3A Flexible Cords, Non-Armoured Current-carrying Capacity (amperes): and Mass Supportable (kg): Conductor cross-sectional area Current-carrying capacity Single-phase a.c. Three-phase a.c. Maximum mass supportable by twin flexible cord (see Regulations and ) ( 2 ) (A) (A) (kg) TECHNICAL TABLES Where cable is on a reel see the notes to the table in 4F1A. Rating Factor for Ambient Temperature 60 o C Thermoplastic or Thermosetting Insulated Cords: Ambient Temperature: 35 o C 40 o C 45 o C 50 o C 55 o C Correction Factor: o C Thermoplastic or Thermosetting Insulated Cords: Ambient Temperature: 35 o C to 50 o C 55 o C 60 o C 65 o C 70 o C Correction Factor: o C Thermosetting Insulated Cords: Ambient Temperature: 35 o C to 120 o C 125 o C 130 o C 135 o C 140 o C 145 o C Correction Factor: Glass Fibre Cords: Ambient Temperature: 35 o C to 150 o C 155 o C 160 o C 165 o C 170 o C 175 o C Correction Factor:

128 Table 4F3B TECHNICAL TABLES Voltage Drop (per ampere per meter): Conductor Operating Temperature: 60 o C* Conductor cross-sectional area d.c. or single-phase a.c. Three-phase a.c ( 2 ) (mv/a/m) (mv/a/m) Note: * The tabulated values above are for 60 o C thermoplastic or thermosetting insulated flexible cables and for other types of flexible cable they are to be multiplied by the following factors: For 90 o C thermoplastic or thermosetting insulated o C o C glass fibre

129 AWG/Metric Conversion American Wire Gauge to Metric Conversion - Listed below are some of the most popular strandings, however, many other combinations exist. Resistance figures are approximate and are given for guidance only. AWG Cross section 2 Stranding Resistance Ohm/km x , x , x , x , x x x x x x x x x x x x x x x x x x x x x x x x x AWG Cross section 2 Stranding Resistance Ohm/km x x x x x x x x x x x x x x x x x x x x / x / x / x MCM x MCM x MCM x MCM x MCM x TECHNICAL TABLES 129

130 Stranding Chart TECHNICAL TABLES Cross section 2 Nearest AWG size* Stranding class 1 Stranding class 2 IEC 60228/BS 6360 Conductors for insulated cables Resistance Ohm/km classes 1 & 2 Stranding class 5 Stranding class 6 Resistance Ohm/km classes 5 & 6 Approx weight x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ,120 x /0-19 x x x /0-19 x x x /0-19 x x ,340 x MCM - 37 x x ,690 x , MCM - 37 x x ,123 x , MCM - 37 x x ,470 x , MCM - 61 x ,225 x ,905 x , MCM - 61 x ,530 x ,385 x , MCM - 61 x ,035 x , ,000MCM - 61 x ,768 x ,800 Notes: The number of strands according to IEC 60228/BS 6360 shown in classes 1 & 2 is obligatory. Stranding shown in classes 5 & 6 gives the maximum strand diameters and may have less strands provided the conductor does not exceed the resistance figures shown. In either case the standard gives the maximum resistance in ohms/km that is permissable for non-tinned conductors. * AWG sizes are approximate and for information only. Please contact us for exact sizing. 130

131 DIN European Colour Codes The DIN standard specifies the core colour of up to 44 cores. Above this it is usual practice to repeat the colours. The first colour is the colour of the base insulation and the second colour is that of either a longitudinal stripe or printed rings. Core Colour Core Colour 1 White 23 White/Red 2 Brown 24 Brown/Red 3 Green 25 White/Back 4 Yellow 26 Brown/Black 5 Grey 27 Grey/Green 6 Pink 28 Yellow/Grey 7 Blue 29 Pink/Green 8 Red 30 Yellow/Pink 9 Black 31 Green/Blue 10 Violet 32 Yellow/Blue 11 Grey/Pink 33 Green/Red 12 Red/Blue 34 Yellow/Red 13 White/Green 35 Green/Black 14 Brown/Green 36 Yellow/Black 15 White/Yellow 37 Grey/Blue 16 Yellow/Brown 38 Pink/Blue 17 White Grey 39 Grey/Red 18 Grey/Brown 40 Pink/Red 19 White/Pink 41 Grey/Black 20 Pink/Brown 42 Pink/Black 21 Pink/Brown 43 Blue/Black 22 Brown/Blue 44 Red/Black TECHNICAL TABLES 131

132 TECHNICAL TABLES Colour Codes BS 5308 BS 5308 Part 1 Colour Code Table 1 Unscreened & Collective Screened Pair no. A - wire B - wire 1 Black Blue 2 Black Green 3 Blue Green 4 Black Brown 5 Blue Brown 6 Green Brown 7 Black White 8 Blue White 9 Green White 10 Brown White 11 Black Red 12 Blue Red 13 Green Red 14 Brown Red 15 White Red 16 Black Orange 17 Blue Orange 18 Green Orange 19 Brown Orange 20 White Orange 21 Red Orange 22 Black Yellow 23 Blue Yellow 24 Green Yellow 25 Brown Yellow Pair no. A - wire B - wire 26 White Yellow 27 Red Yellow 28 Orange Yellow 29 Black Grey 30 Blue Grey 31 Green Grey 32 Brown Grey 33 White Grey 34 Red Grey 35 Orange Grey 36 Yellow Grey 37 Black Grey 38 Blue Grey 39 Green Violet 40 Brown Violet 41 White Violet 42 Red Violet 43 Orange Violet 44 Yellow Violet 45 Grey Violet 46 Black Turquoise 47 Blue Turquoise 48 Green Turquoise 49 Brown Turquoise 50 White Turquoise Single Quad (2 pair): Black, Blue, Green, Brown Single Triple: Blue, Black, Green Individually screened pairs can also be identified by a polyester tape over black and purple pairs. 132

133 Colour Codes BS 5308 BS 5308 Part 2 Colour Code Table 2 Unscreened & Collective Screened Pair no. A - wire B - wire 1 White Blue 2 White Orange 3 White Green 4 White Brown 5 White Grey 6 Red Blue 7 Red Orange 8 Red Green 9 Red Brown 10 Red Grey 11 Black Blue 12 Black Orange 13 Black Green 14 Black Brown 15 Black Grey 16 Yellow Blue 17 Yellow Orange 18 Yellow Green 19 Yellow Brown 20 Yellow Grey 21 White-Blue Blue 22 White-Blue Orange 23 White-Blue Green 24 White-Blue Brown 25 White-Blue Grey Pair no. A - wire B - wire 26 Red-Blue Blue 27 Red-Blue Orange 28 Red-Blue Green 29 Red-Blue Brown 30 Red-Blue Grey 31 Blue-Black Blue 32 Blue-Black Orange 33 Blue-Black Green 34 Blue-Black Brown 35 Blue-Black Grey 36 Yellow-Blue Blue 37 Yellow-Blue Orange 38 Yellow-Blue Green 39 Yellow-Blue Brown 40 Yellow-Blue Grey 41 White Orange Blue 42 White Orange Orange 43 White Orange Green 44 White Orange Brown 45 White Orange Grey 46 Orange-Red Blue 47 Orange-Red Orange 48 Orange-Red Green 49 Orange-Red Brown 50 Orange-Red Grey TECHNICAL TABLES Single Quad (2 pair): Blue, Green, Orange, Brown Single Triple: Blue, White, Orange Individually screened pairs can also be identified by a polyester tape over white and blue pairs. 133

134 Appendix TECHNICAL TABLES Harmonized Cable Core Colours 1 Introduction The requirements of BS 7671 were harmonized with the technical intent of CENELEC Standard HD : Identification, including 514.3: Identification of conductors, now withdrawn. Amendment No 2: 2004 (AMD 14905) to BS 7671:2001 implemented the following: The harmonized cable core colours and the alphanumeric marking of the following standards: HD 308 S2:2001 Identification of cores in cables and flexible cords BS EN 60445:2000 Basic and safety principles for man-machine interface, marking and identification of equipment terminals and of terminations BS EN 60446:2000 Basic and safety principles for man-machine interface, marking and identification. Identification of conductors by colours or numerals. This appendix provides guidance on marking at the interface between old and harmonized colours and marking general guidance on the colours to be used for conductors. In the British Standards for fixed and flexible cables the colours have been harmonized. BS 7671 has been modified to align with these cables, but also allows other suitable methods of marking connections by colour (tapes, sleeves or discs), or by alphanumerics (letters and/or numbers). Methods may be mixed within an installation. 2 Addition or alteration to an existing installation 2.1 Single-phase installation An addition or an alteration made to a single-phase installation need not be marked at the interface provided that: i) the old cables are correctly identified by the colour red for line and black for neutral, and ii) the new cables are correctly identified by the colour brown for line and blue for neutral. 2.2 Two- or three-phase installation Where an addition or alteration is made to a two- or three-phase installation wired in the old core colours with cable to the new core colours, unambiguous identification is required at the interface. Cores should be marked as follows: Neutral conductors Old and new conductors: N Line conductors Old and new conductors: L1, L2, L3. Table 7A - Example of conductor marking at the interface for additions and alterations to an a.c. installation identified with the old cable colours Function Old conductor New conductor Colour Marking Marking Colour Line 1 of a.c. Red L1 L1 Brown(1) Line 2 of a.c. Yellow L2 L2 Black(1) Line 3 of a.c. Blue L3 L3 Grey(1) Neutral of a.c. Black N N Blue Protective conductor Green-and-yellow Green-and-yellow 134

135 Appendix 3 Switch wires in a new installation or an addition or alteration to an existing installation Where a two-core cable with cores coloured brown and blue is used as switch wires, both conductors being line conductors, the blue conductor should be marked brown or L at its terminations. 4 Intermediate and two-way switch wires in a new installation or an addition or alteration to an existing installation Where a three-core cable with cores coloured brown, black and grey is used as switch wires, all three conductors being line conductors, the black and grey conductors should be marked brown or L at their terminations. 5 Line conductors in a new installation or an addition or alteration to an existing installation Power circuit line conductors should be coloured as in Table 51. Other line conductors may be brown, black, red, orange, yellow, violet, grey, white, pink or turquoise. TECHNICAL TABLES In a two- or three-phase power circuit the line conductors may all be of one of the permitted colours, either identified L1, L2, L3 or marked brown, black, grey at their terminations to show the phases. 6 Changes to cable core colour identification Table 7B - Cable to BS 6004 (flat cable with bare cpc) Cable type Old core colours New core colours Single-core + bare cpc Red or black Brown or blue Two-core + bare cpc Red, black Brown, blue Alt. Two-core + bare cpc Red, red Brown, brown Three-core + bare cpc Red, yellow, blue Brown, black, grey Table 7C - Standard 600/1000V armoured cable BS 6346, BS 5467 or BS 6724 Cable type Old core colours New core colours Single-core Red or black Brown or blue Two-core Red, black Brown, blue Three-core Red, yellow, blue Brown, black, grey Four-core Red, yellow, blue, black Brown, black, grey, blue Five-core Red, yellow, blue, black, green-and-yellow Brown, black, grey, blue, green-and-yellow Table 7D - Flexible cable to BS 6500 Cable type Old core colours New core colours Two-core Brown, blue No change Three-core Brown, blue, green-and-yellow No change Four-core Black, blue, brown, green-and-yellow Brown, black, grey, green-and-yellow Five-core Black,blue, brown, black, green-and-yellow Brown, black, grey, blue, green-and-yellow 135

136 Appendix TECHNICAL TABLES 7 Addition or alteration to a d.c. installation Where an addition or alteration is made to a d.c. installation wired in the old core colours with cable to the new core colours, unambiguous identification is required at the interface. Cores should be marked as follows: Neutral and midpoint conductors Old and new conductors: Line conductors Old and new conductors: Old and new conductors: M Brown or grey, or L, L+ or L-. Table 7E - Example of conductor marking at the interface for additions and alterations to a d.c. installation identified with the old cable colours Function Old conductor New conductor Colour Marking Marking Colour Two-wire unearthed d.c. power circuit Positive of two-wire circuit Red L+ L+ Brown Negative of two-wire circuit Black L- L- Grey Two-wire earthed d.c. power circuit Positive (of negative earthed) circuit Red L+ L+ Brown Negative (of negative earthed) circuit Black M M Blue Positive (of positive earthed) circuit Black M M Blue Negative (of positive earthed) circuit Blue L- L- Grey Three-wired d.c. power circuit Outer positive of two-wire circuit Red L+ L+ Brown derived from three-wire system Outer negative of two-wire circuit Red L- L- Grey derived from three-wire system Positive of three-wire circuit Red L+ L+ Brown Mid-wire of three-wire circuit Black M M Blue Negative of three-wire circuit Blue L- L- Grey The technical section information in this catalogue has been reproduced with permission of the Institution of Engineering and Technology and British Standards Institution. Copyright IET/BSI For more detailed information please refer to Requirements for Electrical Installations: IET Wiring Regulations 17 th Edition (BS7671: 2008 incorporating amendment number 1:2011) for reference. 136

137 INDEX 0361TQ Welding Cable Y and 2183Y Flexible Cord for 31 Light Duty Applications 2491B/6701B Single Core 87 Equipment Wire 318TQ Cable Y/H05VV-F and 3183Y Cable Flexible Chord for Medium Duty Applications 3192Y and 2192Y Flexible Thin Flat 32 PVC Cable 638TQ Cable TQ Ship Wiring TQ Cable A Arctic Cable 33 H H01N2-D and H01N2-E Welding Cable 16 H05RR-F Cable 17 H07RN-F Cable H07RN-F Cable (BS7919:2001) HIGH TEMPERATURE CABLES E ENTERTAINMENT CABLES Extra Flexible PVC Robotic Cable Extra Flexible Screened Robotic Cable 91 L LiYCY Cable Low Voltage Power Cable LSZH Single Core Cable INDEX B Bare Copper Single Core Cable 65 BS5308 Cable C Cat 5E and CAT6 Cable 44 Coil End Lead Cable BS CSE BMS 600V Rated Cable 47 CSE Socacable (number coded) 104 C-Tri-Rated Super Flexible Tri-Rated 86 Panel Wires CW 1128 Telephone Cable 46 CW 1308 Internal Telephone Cable 45 D DATA/TELEPHONE CABLES Data Cables Defence Standard Cables F FIRE ALARM CABLES FLEXIBLE RUBBER CABLES 6-24 FLEXIBLE CONTROL CABLES N Neoprene Flatform Cable 99 (NGFLGOEU-J) Neoprene Flatform Screened Cable 100 NSHTÖU-J Drum Reeling Cable NX200 Cable NX200+ Cable 76 NYCY Energy Cable NYY Power Cable 0.6/1KV M Multicore Voltage Power Cable P POWER CABLES PVC Flatform Cable (H07VVH6-F) 98 PVC Single Core Cable PUR Control Cable 92 PUR Extra Flexible Cable PUR Extra Flexible Screened Cable PUR Screened Control Cable

138 INDEX INDEX R Round Neoprene Cable with Strainer 20 ROBOTICS AND CRANE CABLES S SID Cable 79 SIF Cable 77 SIF GL Cable 78 SiHF Cable 80 SIHF - Silicone Control Cable 107 SiHFP Cable Single Core Low Voltage Power Cable 52 Single Core Medium Voltage Power Cable SY Steel Wire Braid Cable Submersible Pump TML Cable Flat 101 Submersible Pump TML Cable Round T TECHNICAL CABLES Three Core Medium Voltage Power Cable Tri-Rated Panel Wires Y YY-PVC Cable

139 CSE Cables Ltd Unit 16 Wessex Road Bourne End Bucks SL8 5DT Telephone: + (44) Fax: + (44) o@csecables.com inf Or Skype us: csecables csemarketing cse_export Great effort has been made to ensure the accuracy of the information in this booklet. However products may vary due to manufacturing changes, technical improvements and coercial factors. In particular, overall diameters and weights are given for guidance only and if critical, they should be confirmed at time of order. All Trade Marks and Trade Names are acknowledged. Copyright CSE Cables Ltd All rights reserved. No part of this publication may be reproduced or replicated in any form without the express written permission of CSE Cables Ltd.