WIRE & CABLE. 55 Wire High performance wire and cable

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1 Applications 55 wire is insulated with modified radiation cross-linked ETFE polymer and combines the easy handling of a flexible wire, with excellent scrape abrasion and cut-through characteristics. The single wall construction is currently used extensively throughout industry, applications include commercial wiring avionics, satellites, aircraft, helicopters, ships, trains, offshore platforms and high performance military and motorsport electronics or wherever there is a demand for reliable performance under extreme conditions. The dual wall airfame construction is commonly used on numerous commerical and military aircraft programmes throughout the world. Features & Benefits Resistant to electrical arc tracking in wet or dry conditions Single or dual wall construction Small size, ultra light weight Exceptional chemical resistance Operating Temperature -65ºC to +200ºC (Silver/Nickel plated conductors) -65ºC to +50ºC (Tin plated conductors - standard) Construction A wide range of 55 spec wire constructions are available, the most commonly used are: Single Wall Equipment Wire Specifications/Approvals MIL-W-22759/32-35 & 4-46 (wires) NEMA-WC (cables) Def Stan 6-2, Part 33 VG9528 Part 20, Type 2, Type A; Part 22, Type A; Part 23, Type A; Part 00 & 002 VDE 9426, 9427, 9428 British Standards 3G233 Boeing BMS 3-48 Airbus ABS 0820 to 0826 Underwriters Laboratory Style 3467 NASA preferred product list European Space Agency 390/020, 390/022 & 390/02 Raychem Specification 55 Dual Wall Airframe Wire (light blue inner wall) Twisted Single Cores Screened & Jacketed Note: is available in an extensive variety of constructions, voltage ratings, sizes and colours, for further assistance regarding your specific wire and cable requirements, please contact us. 8 Tel. +49 (0) 758 /

2 Product Characteristics Operating temperature (Tin plated conductor) Operating temperature (Silver or nickel plated conductor) Thermal endurance Scrape abrasion (BS3G 233) Flexible endurance (Boeing BSS 7324) WIRE & CABLE Product Characteristics -65ºC to +50ºC -65ºC to +200ºC Product Performance 200ºC, 0,000 hours >00 cycles at +50ºC >000 cycles Tensile strength + core elongation (Airframe wire only) 35 N/mm 2, 25% Physical Tensile strength + total elongation (all primary wire) 35 N/mm 2, 75% Notch propagation BS3G mm notch Pass Solder iron resistance (370ºC, minute) Solderability - Tin plated copper conductor BS3G 233 conditions Pass <0.8 secs to wet +200ºC <% Long term water resistance Will not hydrolyse Permitivity KHz (ASTM D50) 2.7 Dissipation factor (ASTM D50) 0.00 Electrical Vertical Flammability Voltage rating Insulation resistance After burn Burn length 600V 500 Mohms/km 0 secs 57mm Smoke/Toxicity Oxygen index >40% Water absorption <0.03% Tel. +49 (0) 758 /

3 600V Primary Wire, Equipment/Interconnect Dimensions (all dimensions are in mm) Nominal CSA (mm 2 ) 26 9/ A0-26-X 24 9/ A0-24-X 22 9/ A0-22-X 20 9/ A0-20-X 8 9/ A0-8-X 6 9/ A0-6-X 4 9/ A0-4-X 2 37/ A0-2-X 600V Primary Wire, Airframe Dimensions (all dimensions are in mm) Note: For gauge sizes 24AWG and above the conductor type is silver plated high strength copper alloy (SPHSCA). 450V Primary Wire, Light Equipment Dimensions (all dimensions are in mm) 26 9/ A X 24 9/ A X 22 9/ A08-22-X 20 9/ A08-20-X 8 9/ A08-8-X 6 9/ A08-6-X 4 9/ A08-4-X 2 37/ A08-2-X 0 37/ A08-0-X 28 7/ M X 26 9/ M X 24 9/ M X Note: X = Colour (please refer to the Part Numbering Guide for the range of colours available). 55M044 constructions are ideally suited for the performance demands of the Motorsport industry Tel. +49 (0) 758 /

4 600V Twisted Pair, Equipment/Interconnect Dimensions (all dimensions are in mm) 26 9/ A02-26-X/X 24 9/ A02-24-X/X 22 9/ A02-22-X/X 20 9/ A02-20-X/X 8 9/ A02-8-X/X 600V Twisted Pair, Airframe Dimensions (all dimensions are in mm) 26 9/ A X/X 24 9/ A X/X 22 9/ A X/X 20 9/ A X/X 8 9/ A082-8-X/X 6 9/ A082-6-X/X 4 9/ A082-4-X/X 2 37/ A082-2-X/X 0 37/ A082-0-X/X Note: For gauge sizes 24AWG and above the conductor type is Silver plated high strength copper alloy (SPHSCA). 450V Twisted Pair, Light Equipment Dimensions (all dimensions are in mm) 30 7/ M X/X 28 7/ M X/X 26 9/ M X/X 24 9/ M X/X Note: X = Colour (please refer to Part Numbering Guide for the range of colours available). 55M0424 constructions are ideally suited for the performance demands of the Motorsport industry. is available in an extensive variety of constructions, voltage ratings, sizes and colours, for further assistance regarding your specific wire and cable requirements, please contact us. Tel. +49 (0) 758 /

5 600V Single Core Screened & Jacketed, Equipment/Interconnect Dimensions 26 9/ A-26-X-X 24 9/ A-24-X-X 22 9/ A-22-X-X 20 9/ A-20-X-X 8 9/ A-8-X-X 600V Single Core Screened & Jacketed, Airframe Dimensions 26 9/ A84-26-X-X 24 9/ A84-24-X-X 22 9/ A8-22-X-X 20 9/ A8-20-X-X 8 9/ A8-8-X-X Note: For gauge sizes 24AWG and above the conductor type is Silver plated high strength copper alloy (SPHSCA). 450V Single Core Screened & Jacketed, Light Equipment Dimensions 30 7/ M44-30-X-X 28 7/ M44-28-X-X 26 9/ M44-26-X-X 24 9/ M44-24-X-X Note: X = Colour (please refer to Part Numbering Guide for the range of colours available). 55M44 constructions are ideally suited for the performance demands of the Motorsport industry Tel. +49 (0) 758 /

6 600V 2-Core Screened & Jacketed, Equipment/Interconnect Dimensions 26 9/ A2-26-X/X-X 24 9/ A2-24-X/X-X 22 9/ A2-22-X/X-X 20 9/ A2-20-X/X-X 8 9/ A2-8-X/X-X 600V 2-Core Screened & Jacketed, Airframe Dimensions Note: For gauge sizes 24AWG and above the conductor type is Silver plated high strength copper alloy (SPHSCA). 450V 2-Core Screened & Jacketed, Light Equipment Dimensions 26 9/ A X/X-X 24 9/ A X/X-X 22 9/ A82-22-X/X-X 20 9/ A82-20-X/X-X 8 9/ A82-8-X/X-X 6 9/ A82-6-X/X-X 30 7/ M X/X-X 28 7/ M X/X-X 26 9/ M X/X-X 24 9/ M X/X-X Note: X = Colour (please refer to Part Numbering Guide for the range of colours available). 55M424 constructions are ideally suited for the performance demands of the Motorsport industry. is available in an extensive variety of constructions, voltage ratings, sizes and colours, for further assistance regarding your specific wire and cable requirements, please contact us. Tel. +49 (0) 758 /

7 Information Colours: 0 = Black, = Brown, 2 = Red, 2L = Pink, 3 = Orange, 4 = Yellow, 5 = Green, 6 = Blue, 7 = Violet, 8 = Grey, 9 = White Standard packaging: 300m reels for standard items If the product is a non-stock item a Minimum Order Quantity (MOQ) will apply. : Follow steps to 6.. Select the type of wire required 2. Select the number of conductors required 3. Select the type of conductor required 4. Select the wire gauge size required 5. Select the primary wire insulation colour(s) required 6. Select the outer jacket colour required Examples:. A single 26awg 600V white primary wire is required. The part number required for the above is 55A A single 20awg 600V white primary wire, with shield and an outer white jacket is required. The part number required for the above is 55A A two core 450V cable with an overall shield and an outer jacket is required. The gauge size for each of the primary wires is 24awg, each with the same coloured insulation i.e. white. The outer jacket required is red. The part number required for the above is 55M / A three core 600V cable with an overall shield and an outer jacket is required. The gauge size for each of the primary wires is 8awg, each with a separate coloured insulation i.e. red, blue and white. The outer jacket required is white. The part number required for the above is 55A3-8-2/6/9-9 Note: For further information or assistance on how to construct your cable requirements, please refer to the 55 wire Part Numbering Guide, or alternatively please contact us Tel. +49 (0) 758 /

8 Building your part number Example: 55A2-20-2/6-9 Wire Specification: 55 = 55 wire 55 A = AWG (American Wire Gauge) D = Defence Standard 6-2 pt 33 M = Metric / = Space wire/special constructions Wire Type: 0 = Primary wire = Round braid shielded & jacketed 2 = Flat braid shielded & jacketed 3 = Round braid shielding no jacket 4 = Jacketed, no shield 5 = Spirally shielded & jacketed 6-9 = Special constructions Class of Wire: = 600V Single wall equipment wire 2 = 600V Dual wall airframe wire, light weight 4 = 450V Single wall equipment wire (55M AWG only) 7 = 600V Dual wall airframe wire, heavy duty 8 = 600V Dual wall airframe wire, normal weight Number of s: to 9 Type: = Tin plated copper (standard) 2 = Silver plated copper 3 = Nickel plated copper 4 = SPHSCA, silver plated copper 6 = NPHSCA, nickel plated copper Note: HSCA - High strength copper alloy Wire Gauge : Insulation Colours: 0 = Black 5 = Green = Brown 6 = Blue 2 = Red 7 = Violet 2L = Pink 8 = Grey 3 = Orange 9 = White 4 = Yellow 55A 55A 55A 55A2 55A2 55A A2-20-2/6 2/6 Note: Stripes also available on request & are indicated by additional insulation colour numbers i.e. 92 = white with a red stripe. 55A2-20-2/6-9 Jacket Colour: 0 = Black 5 = Green = Brown 6 = Blue 2 = Red 7 = Violet 2L = Pink 8 = Grey 3 = Orange 9 = White (standard) 4 = Yellow Note: Stripes also available on request & are indicated by additional jacket colour numbers i.e. 92 = white with a red stripe. Note: is available in an extensive variety of constructions, sizes and colours, for further assistance regarding your specific wire and cable requirements, please contact us. Tel. +49 (0) 758 /