SolderSleeve One-Step Wire and Cable Terminators. Selection Guide
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- Roderick Gregory
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1 R SolderSleeve One-Step Wire and Cable Terminators Selection Guide Splicing wire to wire Terminating wire to component terminal Terminating coaxial cables Terminating ground wire to cable shield Preinstalled wire lead
2 Introduction Proven in three decades of use, SolderSleeve one-step wire and cable terminators provide electrical termination in a wide range of interconnect applications for terminating wire to component terminals, for terminating ground wires to cable shields, for terminating coaxial cable, and for wire-to-wire splicing. With one-step SolderSleeve products: Compatibility covers many component dielectric materials and wire installations, including sensitive low-temperature materials. A precisely engineered, fluxed solder preform within the heat-shrinkable thermoplastic sleeve provides a completely soldered, strain-relieved, encapsulated termination. Low-temperature wires can be terminated in applications with maximum operating temperatures up to 125 C. One-step terminators have a one-piece design, which simplifies installation, and transparent insulation sleeves, which make inspection easy. Sleeve style and size range available (dimensions in inches) CWT-15XX Series* Terminating wires to component terminals (pin, post, tab) L CWT-38XX Series Terminating ground wire to cable shield Terminating coaxial cable Wire to wire splicing L ID.225 max. *Optional tape carrier available. Fluxed solder band Transparent heat-shrinkable sleeve ID Fluxed solder band Transparent heat-shrinkable sleeve Thermoplastic sealing ring L ID Optional preinstalled wire lead Part Min. inside Sleeve number diameter (ID) length CWT ±.060 CWT ±.060 CWT ±.060 CWT ±.060 CWT ±.060 CWT ±.060 Part Min. inside Sleeve number diameter (ID) length CWT ±.150 CWT ±.150 CWT ±.150 CWT ±.150 CWT ±.150 CWT ±.150 CWT ±.150 CWT ±.150 CWT ±.150 Selection procedure Select application type: Terminating wires to component terminals (use Table A) Terminating ground wires to cable shields (use Table B) Terminating coaxial cables (use Table D) Wire-to-wire splicing (use Table F) Select size: Wire AWG Cable (dimensions) Connection point (pin, post, or tab dimensions) Select options: Preinstalled wire leads (use Tables B, C, D, E) Tape carrier (available with CWT-15 series only. Use Table A)
3 Table A: Terminating wires to component terminals (dimensions in inches) 1. Determine your component connection point type (pin, post, or tab) and dimensions. 2. Determine your wire gauge. 3. Optional: Select center-to-center spacing of tape carrier. This should match center spacing of component terminals. 4. Select part number. Connection point type and size Tape carrier options center-to-center spacing of sleeves Terminal dimensions Wire Pin or post AWG None W W = up to CWT-1501 CWT-1501T1 CWT-1501T2 CWT-1501T3 CWT-1501T4 29 CWT-1502 CWT-1502T4 W =.025 to CWT-1501 CWT-1501T1 CWT-1501T2 CWT-1501T3 CWT-1501T4 Pin 22 CWT-1502 CWT-1502T4 20 CWT-1503 W W =.035 to CWT CWT-1503 W =.045 to CWT-1503 Post CWT-1504 Tab W Tab W = up to CWT-1501 CWT-1501T1 CWT-1501T2 CWT-1501T3 CWT-1501T4 W =.050 to CWT-1502 CWT-1502T4 W =.070 to CWT-1503 W =.100 to CWT-1504 W =.150 to CWT-1505 W =.187 to CWT-1506 Part number description CWT - 15 XX (ZZ) Options: Sleeves on tape carrier Size designator: Example: CWT-1501 (without tape carrier) CWT-1501T3 (with tape carrier)
4 Table B: Terminating ground wires to cable shields (dimensions in inches) 1. Determine your cable dimensions. 2. Optional: Select preinstalled wire lead type (use Table C) 3. Select part number. Preinstalled lead options (see Table C for lead description) Cable 22 AWG 22 AWG dimension stranded stranded (jacket OD) None white green.030 to.060 CWT to.080 CWT to.110 CWT-3803 CWT-3803W1 CWT-3803W2.100 to.175 CWT-3805 CWT-3805W1 CWT-3805W2.150 to.230 CWT-3806 CWT-3806W1 CWT-3806W2.170 to.275 CWT-3807 CWT-3807W1 CWT-3807W2.250 to.345 CWT-3809 CWT-3809W1 CWT-3809W2.300 to.430 CWT to.530 CWT-3813 Table C: Preinstalled lead description Conductor Length Part number Insulation type type Size Plating (min.) Color suffix XL polyethylene stranded 22 AWG tin 6 inches white W1 XL polyethylene stranded 22 AWG tin 6 inches green W2 Part number description CWT - 38 XX ( ) Options: Preinstalled wire leads Size designator Example: CWT-3805 (without lead) CWT-3805W2 (with lead)
5 Table D: Terminating coaxial cables (dimensions in inches) Center conductor soldering and insulation Soldering the lead to the shield, insulation of the assembly 1. Determine your cable RG number or dimensions. 2. Optional: Select preinstalled wire lead type (use Table E). 3. Select part number Note: Terminating the cable shield and center conductor requires two CWT series part numbers: one for the shield terminator and one for the center conductor terminator. Preinstalled lead options Cable RG number or dimensions (see Table E for lead description) Typical Center conductor Shield terminator RG no. dielectric O.D. jacket O.D. None With preinstalled lead* 174 Ctr. conductor CWT-3803 CWT-3803WX Shield CWT-3805 CWT-3805WX 58 Ctr. conductor CWT-3803 CWT-3803WX Shield CWT-3806 CWT-3806WX 59 Ctr. conductor CWT-3805 CWT-3805WX Shield CWT-3807 CWT-3807WX.030 to.090 CWT-3803 CWT-3803WX.080 to.110 CWT-3803 CWT-3803WX.110 to.130 CWT-3805 CWT-3805WX.050 to.110 CWT-3803 CWT-3803WX.100 to.175 CWT-3805 CWT-3805WX.125 to.235 CWT-3806 CWT-3806WX * X designates part number suffix for preinstalled wire lead type (see Table E). Table E: Preinstalled lead description Conductor Length Part number Insulation type type Size Plating (min.) Color suffix XL polyethylene stranded 22 AWG tin 6 inches white W1 XL polyethylene stranded 22 AWG tin 6 inches green W2 solid bus 22 AWG solder 1 inches W3 XL ETFE solid 26 AWG silver 6 inches white W4 XL ETFE solid 26 AWG silver 6 inches blue W5 Part number description CWT - 38 XX ( ) Options: Preinstalled wire lead Size designator Example: CWT-3805 (without lead) CWT-3805W4 (with lead)
6 Table F: Wire-to-wire splicing 1. Determine wire gauge sizes for both sides of splice. 2. Determine number of wires (1 or 2 wires) for both sides of splice and select part number. For splices containing two wire gauges: Find wire used on one side of splice (side A) in left column; find wire used on other side of splice (side B) in top row across; the splice designator is found at the intersection of these two. For splices containing more than two wire gauges: Using Table G calculate the circular mil area (CMA) of all the wires spliced and select the sleeve recommended for that CMA from Table H. Notes: While all combinations listed will give satisfactory solder joints, the degree of strain relief obtained depends on the outside diameter (OD) of the wires being joined. Refer to Table H for the recommended size range for the sleeves. Wires 16 AWG and larger and wires having more than 19 strands should be pretinned prior to splicing to obtain the optimum solder-joint quality. Side A: Size Side B: Size and number of conductors and number of 26 AWG 26 AWG 24 AWG 24 AWG 22 AWG 22 AWG 20 AWG 20 AWG conductors AWG 1 CWT-3801 CWT-3801 CWT-3801 CWT-3801 CWT-3801 CWT-3802 CWT-3802 CWT CWT-3801 CWT-3801 CWT-3801 CWT-3802 CWT-3801 CWT-3803 CWT-3802 CWT AWG 1 CWT-3801 CWT-3801 CWT-3801 CWT-3801 CWT-3801 CWT-3803 CWT-3802 CWT CWT-3801 CWT-3802 CWT-3801 CWT-3802 CWT-3802 CWT-3803 CWT-3803 CWT AWG 1 CWT-3801 CWT-3801 CWT-3801 CWT-3802 CWT-3802 CWT-3803 CWT-3803 CWT CWT-3802 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT AWG 1 CWT-3802 CWT-3802 CWT-3802 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3805 CWT-3805 CWT AWG 1 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT AWG 1 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3803 CWT-3805 CWT-3805 CWT CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT AWG 1 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT CWT-3806 CWT-3806 CWT-3806 CWT-3806 CWT-3806 CWT-3806 CWT-3806 CWT AWG 1 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807 Side A: Size Side B: Size and number of conductors and number of 18 AWG 18 AWG 16 AWG 16 AWG 14 AWG 14 AWG 12 AWG 12 AWG conductors AWG 1 CWT-3803 CWT-3805 CWT-3803 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT CWT-3803 CWT-3805 CWT-3803 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT AWG 1 CWT-3803 CWT-3805 CWT-3803 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT CWT-3803 CWT-3805 CWT-3803 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT AWG 1 CWT-3803 CWT-3805 CWT-3803 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT CWT-3803 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT AWG 1 CWT-3803 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT CWT-3805 CWT-3805 CWT-3805 CWT-3806 CWT-3805 CWT-3806 CWT-3806 CWT AWG 1 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3805 CWT-3806 CWT-3806 CWT CWT-3805 CWT-3806 CWT-3805 CWT-3805 CWT-3806 CWT-3807 CWT-3807 CWT AWG 1 CWT-3805 CWT-3805 CWT-3805 CWT-3806 CWT-3805 CWT-3807 CWT-3806 CWT CWT-3805 CWT-3806 CWT-3806 CWT-3806 CWT-3806 CWT-3807 CWT-3807 CWT AWG 1 CWT-3805 CWT-3806 CWT-3805 CWT-3806 CWT-3806 CWT-3807 CWT-3807 CWT CWT-3806 CWT-3807 CWT-3806 CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT AWG 1 CWT-3806 CWT-3806 CWT-3806 CWT-3806 CWT-3806 CWT-3807 CWT-3807 CWT CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807 CWT-3807
7 Table G: Circular mil area (CMA) selection For splices containing more than two wire gauges: Use this table to calculate the circular mil area (CMA) of all the wires spliced. Select the sleeve recommended for that CMA from Table H. AWG CMA Table H: Multiwire splice part number selection (dimensions in inches) Wire O.D. CMA Min. Max. Min. Max. CWT CWT CWT CWT CWT CWT CMA example Multiwire splice AWG (CMA 1508) 18 AWG (CMA 1900) Total CMA = 3408 Correct part number selection based on CMA and Wire O.D. = CWT-3805
8 SolderSleeve is a trademark of Raychem Corporation. Raychem Corporation Devices Division 300 Constitution Drive Menlo Park, CA RAYCHEM, x1500 ( , x1500) All of the above information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Raychem makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Raychem s only obligations are those in the Standard Terms and Conditions of Sale for this product, and in no case will Raychem be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, Raychem reserves the right to make changes in materials or processing, which do not affect compliance with any applicable specification, without notification to Buyer.
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