Interconnect and Termination Devices
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- Horatio Mason
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1 SolderSleeve SolderSleeve splicing devices which can be used to make sealed or unsealed splices in a single step they solder, insulate, encapsulate and strain relieve a wide range of wire sizes. Features & Benefits Transparent PVDF (D-1744 Series) or Polyolefin (B-155 & CWT Series) sleeve provides encapsulation, inspectability, strain relief and insulation solution. Pre-fluxed solder preform provides a controlled soldering process. One piece design makes installation easy and lowers the installed cost. Thermochromic temperature indicator in the D1744 splices facilitates termination and inspection. Specifications & Approvals CWT: UL E8781 and D-5023 D-1744: NAS-1744 and RT-1404 Product Series Minimum Wire Rating Minimum Operating Temp Maximum Operating Temp Application Environment CWT Series 85ºC -55ºC 125ºC Splash-Proof D-1744 Series 125ºC -55ºC 150ºC Immersion Sealed B ºC -55ºC 125ºC RoHS Splash-Proof Product Selection Process From the table above, select the product series appropriate for your application, based on the temperature rating and sealing performance required. Application 1: If there is one size of wire per side and no more than two wires on either side: Determine wire gauge sizes for both sides of the splice being made. determine number of wires (one or two wires) for each side of splice. Select part numbers from the appropriate table on the following two pages. Application 2: More than two wires on either side (or if you prefer sizes to work with CMA or mm 2 sizes): Turn to CMA/mm 2 Calculation chart opposite to calculate the total cross section to be spliced. Use Splice Selection Guide to select sleeve recomended for that cross section Notes: While all combinations listed will provide satisfactory solder joints, the degree of strain relief obtained depends on the outer diameter of the wires being joined. Refer to Table D for the recomended size ranges for the sleeves. Wires (1.2mm 2 ) and larger, having more than 19 strands should be pre-tinned prior to splicing, to obtain the optimum solder joint quality. Part selection for wires (0.15mm 2 ) and smaller are also available, please contact us for further information or discuss particular needs. Heat guns are recomended for the installation of these devices: HL2010E and CV198X with the correct reflector. See Application Equipment Section. 210
2 SolderSleeve One-to-One Wire Splice Total CMA = 3180 Total mm 2 =1.59 Correct part number selection from tables below (based on CMA/mm2 and nominal jacket wire OD). = CWT-9002, or D Multiwire Splice Total CMA = 3408 Total mm 2 =1.71 Correct part number selection from tables below (based on CMA/mm2 and nominal jacket wire OD). = CWT-9003, or D CMA/mm 2 Calculation To calculate the total circular mil or mm 2 area of the conductors to be terminated in a single splice, follow these steps: 1 Choose either CMA or mm 2 as your unit of measure for selection purposes and continue to use it for all your criteria. 2 List the CMA or mm 2 for each conductor that will go into the same splice (to assist you, refer to Size Selection Guide table, which provides the CMA of typical conductors). 3 Add together the values thus listed, to obtain the total area. 4 From Splice Selection Guide table below, select the part number recomended for the total CMA or mm 2 you have calculated. 5 Refer to the examples on this page for further clarification Size Selection Guide AWG CMA mm Splice Selection Guide Product Series Wire Jacket OD mm CMA Combined Total mm 2 Combined Total Min. Max. Min. Max. Min. Max. CWT-9001 & B CWT-9002 & B CWT-9003 & B CWT-9004 & B CWT-9005 & B D D D D
3 SolderSleeve Material Product Characteristics Product Performance Insulation (D-1744) Radiation cross linked, heat shrinkable polyvinylidene fluoride Insulation (CWT, B-155) Radiation cross linked, heat shrinkable polyolefin Solder and flux (D-1744) Solder: Sn3 Pb37 Flux: ROL1 per ANSI-J-004 Solder and flux (CWT) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ANSI-J-004 Solder and flux (B-155) Solder: Sn42 Bi58 Flux: ROM1 per ANSI-J-004 Meltable inserts (B-155, D-1744 & CWT) Meltable thermoplastic Typical Performance Product Characteristics Voltage drop Tensile strength Dielectric strength Temperature rating (B-155, CWT) Temperature rating (D-1744) Insulation resistance Product Performance 2.0 mv Exceeds strength of conductor 2.0 kv -55ºC to +125ºC -55ºc to +150ºC 1000 megohms 212
4 CWT Series SolderSleeve CWT Series Selection Guide End B: Size & Number of 1 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 End B: Size & Number of 10 AWG 1 1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT
5 B-155 Series SolderSleeve RoHS B-155 Series Selection Guide End B: Size & Number of 1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B AWG 1 B B B B B B B B End B: Size & Number of 10 AWG 1 1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B AWG 1 B B B B B B B B B
6 D-1744 Series SolderSleeve D-1744 Selection Guide Side A 12AWG Side B: Size & Number of 1 D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Side A Side B: Size & Number of 1 D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D AWG 1 D D D D D D
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