ADVANCED GROUP. Pee-Series Series 12 KVDC. Introduction. Introduction

Size: px

Start display at page:

Download "ADVANCED GROUP. Pee-Series Series 12 KVDC. Introduction. Introduction"

Lesley Earl Carter
5 years ago
Views:

1 Introduction Introduction Pee-Wee is a series of subminiature, high voltage connectors and cable assemblies for use in high voltage applications where dense electronic packaging is required. Pee-Wee uses the Advanced interface sealing system illustrated in Figure 2 on page 11. This unique method of sealing high voltage at reduced atmospheric pressure permits the Pee-Wee series to be rated at at 70,000 feet and over a temperature range of -55 to +125 C. The series consists of a wide selection of interconnection components: Single and multiple pin receptacles Plastic and ceramic receptacles Single and multiple pin plug cable assemblies TWT (Traveling Wave Tube) Applications Pee-Wee connectors and cable assemblies are well suited to interconnect TWTs to a power supply by providing reliable interconnections from the gun, collector and ion pump. Modularization of Airborne High Voltage Power Supplies By using Pee-Wee connectors, it is possible to package or re-package a high voltage power supply into a set of four or five modules which can be easily and reliably mated and un-mated with one another. This packaging technique permits the pre-testing of individual modules as they are being manufactured and to replace failed modules in the field when spare modules are available. 18

2 General Specifications General Specifications Receptacle Body ULTEM Plastic (unless otherwise noted) Receptacle Interface Seal Molded Silicone Rubber Plug Body & Insulator ULTEM Plastic Receptacle Contact Type: Male Design: Spherical radius, molded in place Material: BeCu, gold plated Size: 22 (.030 Dia.) Soldering bucket: Accommodates 22 AWG max. Plug Contact Type: Female Design: Split finger, closed entry, molded in place Material: BeCu, gold plate with CRES hood Size: 22 (.030 Dia.) Back end of connector is encapsulated with silicone rubber Electrical Rated 70,000 feet Test voltage (mated): 150% of rated 70,000 feet Operating temperature rating: -54 to +125 C Cable Options.050 Dia. etched FEP Ready-to-Bond cable.050 Dia. etched FEP Ready-to-Bond cable with NOMEX jacket.060 Dia. silicone coated FEP Ready-to-Bond cable.060 Dia. silicone coated FEP Ready-to-Bond cable with NOMEX jacket 19

3 Single Pin Receptacles P/N Panel Connector P/N Panel Receptacle (Threaded) Front Panel Mount See Note Max. * ø.200 ø.400 * Jam Nut CRES Across Flats P/N (Weld Flange) P/N (Solder Mount) Hermetic Ceramic Panel Connectors Panel Thickness:.062 Max. Flange Kovar P/N Panel Receptacle (Threaded) Rear Panel Mount See Note 2 * UNS.Jam Hex. Nut CRES * ø.400 Ceramic body: 94% Alumina min. Brazing mat l.: 99% pure copper braze **Plastic Body Rear of receptacle to be potted or immersed in dielectric fluid or gas *Contact pot will accommodate 24 gage wire. Do not exceed 400 F when soldering. Use SN 60 solder. ** : Torlon (machined) Ultem (molded) NOTES: 1. Mates with all non-threaded Pee-Wee series plug cable assemblies. See pages 22 & Mates with threaded plug cable assemblies shown on page 25 20

4 Single Pin Receptacle Single Pin, Straight Receptacle.705 Single Ended Double Ended Cable Type P/N P/N Etched FEP P/N P/N Silicone Coated FEP Single Pin, Right Angle Receptacle ø.240 Single Ended Double Ended Cable Type P/N P/N Etched FEP P/N P/N Silicone Coated FEP NOTE: 1. Mates with all non-threaded Pee-Wee series plug cable assemblies. (see pages 22 & 23) 2. For cable length and ordering information, see page 28 21

5 Single Pin Plug Single Pin Plug Single Ended Double Ended Cable Type P/N P/N Etched FEP P/N P/N Silicone Coated FEP Single Pin Right Angle Plug Single Ended Double Ended Cable Type P/N P/N Etched FEP P/N P/N Silicone Coated FEP NOTE: 1. Mates with all non-threaded Pee-Wee series receptacles and receptacle cable assemblies. (see pages 20 & 21) 2. For cable length and ordering information, see page 28 22

Single Pin NOMEX Single Pin NOMEX Covered Plug Cable Assembies.570 R min. Straight Minimum Bend Radii 20 x cable dia. if cable is to be flexed. 10 x cable dia.

050 Etched FEP W/NOMEX P/N 178-8427 P/N 178-8428.060 Silicone Coated FEP W/ NOMEX Single Pin NOMEX Covered Right Angle Plug Cable Assembies Mated Height Dim.

6 Single Pin NOMEX Single Pin NOMEX Covered Plug Cable Assembies.570 R min. Straight Minimum Bend Radii 20 x cable dia. if cable is to be flexed. 10 x cable dia. if cable is strapped down or in conductor trays. 8 x cable dia. if cable is potted ø Min. Top of Receptacle Single Ended Double Ended Cable Type P/N P/N Etched FEP W/NOMEX P/N P/N Silicone Coated FEP W/ NOMEX Single Pin NOMEX Covered Right Angle Plug Cable Assembies Mated Height Dim. of Right Angle (from top of receptacle ) ø Max. Top of Receptacle Single Ended Double Ended Cable Type P/N P/N Etched FEP W/NOMEX P/N P/N Silicone Coated FEP W/ NOMEX NOTE: 1. Mates with all non-threaded Pee-Wee series receptacles and receptacle cable assemblies. (see pages 20 & 21) 2. For cable length and ordering information, see page 28 23

7 Single Pin, Threaded Coupling, Rear Mounted, Receptacle Non-Shielded, Straight, Single Ended ø Across Flats UNS Non-Shielded, Straight, Double Ended Non-Shielded, Right Angle, Single Ended Non-Shielded, Right Angle, Double Ended UNS Straight Straight Right Angle Right Angle Single Ended Double Ended Single Ended Double Ended Cable Type Dia. P/N P/N P/N P/N Etched FEP.050 P/N P/N P/N P/N *SC-FEP.060 P/N P/N P/N P/N Etched FEP W/NOMEX.050 P/N P/N P/N P/N *SC-FEP-W/NOMEX.060 *Silicone Coated NOTES: 1. Mates all Pee-Wee series threaded coupling plug cable assemblies. See page All receptacles shown are rear mount types 3. For cable length and ordering information, see page 28 24

Single Pin, Threaded Coupling, Plug Non-Shielded, Straight, Single Ended Non-Shielded, Straight, Double Ended.250-40 UNS Straight Minimum Bend Radii 20 x cable dia. if cable R min.

Mounting Surface of Receptacle Non-Shielded, Right Angle, Single Ended Mated Height Dim. of Right Angle Cable Assembly (from receptacle mounting flange) Non-Shielded, Right Angle, Double Ended.

250-40 UNS Straight Single Ended Straight Double Ended Right Angle Single Ended Right Angle Double Ended P/N 178-8398 P/N 178-8402 P/N 178-8734 P/N 178-9347 Etched FEP.

8 Single Pin, Threaded Coupling, Plug Non-Shielded, Straight, Single Ended Non-Shielded, Straight, Double Ended UNS Straight Minimum Bend Radii 20 x cable dia. if cable R min. is to be flexed. 10 x cable dia. if cable is strapped down or in conductor trays. 8 x cable dia. if cable is potted (inside of capsulation)..75 Min..64 Max. Mounting Surface of Receptacle Non-Shielded, Right Angle, Single Ended Mated Height Dim. of Right Angle Cable Assembly (from receptacle mounting flange) Non-Shielded, Right Angle, Double Ended.90 Max. Mounting Surface of Receptacle UNS Straight Single Ended Straight Double Ended Right Angle Single Ended Right Angle Double Ended P/N P/N P/N P/N Etched FEP.050 P/N P/N P/N P/N *SC-FEP.060 P/N P/N P/N P/N Etched FEP W/NOMEX.050 P/N P/N P/N P/N *SC-FEP-W/NOMEX.060 *Silicone Coated NOTES: 1. Mates all Pee-Wee series threaded receptacles and threaded receptacle cable assemblies. See pages 20 and For cable length and ordering information, see page Cable Type Dia.

9 2 Pin Receptacle 2 Pin Receptacle Single Ended Cable Assbly. Cable Type Dia. P/N Etched FEP.050 P/N *SC-FEP.060 P/N Etched FEP W/NOMEX.050 P/N *SC-FEP W/NOMEX.060 *Silicone Coated NOTES: 1. Mates with Pee-Wee series two pin plug cable assemblies. See page For cable length and ordering information, see page 28 26

10 2 Pin 2 Pin Right Angle Plug 2 Pin Straight Plug Assembly 2 Pin Straight 2 Pin Plug Assembly Right Angle Cable Type Dia. Assembly Plug Assembly P/N P/N Etched FEP.050 P/N P/N *SC-FEP.060 P/N P/N Etched FEP W/NOMEX.050 P/N P/N *SC-FEP W/NOMEX.060 *Silicone Coated NOTE: 1. Mates with Pee-Wee series two pin receptacle cable assembly. See page For cable length and ordering information, see page 28 27

11 Ordering Information 1 and 2 pin cable assemblies Single Pin Two Pin Cable assembly ordering information: Use F for feet; N for inches. Examples: F8N represents an assembly 10 feet, 8 inches long N represents an assembly 18 inches long For cable length tolerances, see page 31 28

12 8 Pin Receptacles P/N Receptacle *Contact Solder Pot Size ø.046 Min. ULTEM Plastic Insulator *Contact to be soldered to cable using Sn60 Solder. Max. Temp.: 400 F Ceramic version of receptacle available for high vacuum applications Nickel Plated Aluminum housing Coupling Thread 1 1/16-28-UN-2A P/N Receptacle Interface Seal (silicone rubber) Potting Material Potting Material NOTE: 1. Mates all Pee-Wee series 8 pin receptacle cable assemblies. See page For cable length tolerances and ordering information, see page 31 29

13 8 Pin Plug P/N Non-Shielded P/N Shielded P/N Double Ended, Non-Shielded P/N Double Ended, Shielded NOTES: 1. Mates with Pee-Wee series 8 pin receptacles and 8 pin receptacle cable assemblies. See page For cable length definition and ordering information see page All cable is.050 FEP 30

14 8 Pin Length Definition & Ordering Information 8 Pin Receptacle Assembly 8 Pin Plug Assemblies Ordering Information Length Tolerance Chart Use F for feet; N for inches Length (feet) Tolerance (inches) Example: F8N 7 1/2 or less... ± 1/4 Type 7 1/2 to121/2... ± 1 10 feet, 8 inches 12 1/2' to 221/2'... ± 1 1/2 22 1/2 to ± 2 Example: N 35 to ± 3 Type 50 to ± 4 18 inches 70 to ± 5 Note: Exposed cable insulation on NOMEX covered single ended cable assembly will be 1/2 inch less the cable length, unless otherwise specified. 31

HIGH VOLTAGE MULTI-PIN CONNECTORS. INTRODUCTION Teledyne Reynolds high voltage multi-pin connectors are known industry

HIGH VOLTAGE MULTI-PIN CONNECTORS INTRODUCTION Teledyne Reynolds high voltage multi-pin connectors are known industry of high voltage connectors capable of operating at altitudes of 70,000 feet wide for