3M IDC Ribbon Cable Socket. Series 891

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1 Rev A 1 of 8 M IDC Ribbon Cable Socket Series 891 Product Specification Released: Austin, TX

2 Rev A of 8 Table of Contents Section Page 1. Scope M Customer Documents Performance and Test Descriptions... Requirements Overview Electrical Mechanical Physical Environmental Test Sequence Figures Agency Listings. 8 Important Notice 9 Steven A. Neu: Approved Sandra J. Stuckert: Approved Jim W. Wessman: Approved Austin, TX

3 Rev A of 8 1. Scope This document summarizes test methods, test conditions and product performance requirements for the M 891XX-XX socket. Listings of materials, finishes, test conditions, and test standards are included in this specification. In the event of conflict between this specification and any documents listed below, the listed documentation supersedes this specification.. M Documents TS-9, Technical Data Sheet for IDC Ribbon Cable Socket, 891 Series TS-, Technical Data Sheet for IDC Ribbon Cable Socket, D89 Series N M Locator Plate Instructions. Performance and Test Description Unless otherwise specified, all primary qualification tests shall be performed on (15µ" Au) sockets, and all current rating rests shall be performed on (µ" Au) sockets. Both sets of tests shall be mated to straight µ" gold M headers and performed using multiple types of 6 and 8 AWG stranded cable at ambient environmental conditions per EIA- 6. Unless otherwise specified, all values and limits are typical of those obtained by qualification testing of the subject product. All specifications are subject to revision and change without notice from M.. Requirements Overview.1 Ratings Dielectric withstanding voltage: 5 VAC RMS at sea level Current: ( EIA-6-7 method, C maximum temperature rise. ) 1 Line 6* Lines All Lines 8 AWG AWG Temperature: -55 C to +15 C Insulation resistance: >1 x1 9 Ω at 5 VDC *Lines are adjacent in x configuration. Materials Socket Insulation: Glass Filled Polyester PBT Strain Relief: Plastic IDC Contact: Phosphor Bronze. Finishes Plating: Nickel: 5-15 µ inches, ASTM B689-97, SAE AMS-QQ-N-9 Gold - Contact: µ inches, MIL-G-5 Type II, Grade C (891 Series) 15 µ inches, MIL-G-5 Type II, Grade C (D89 Series). Regulatory Compliance See the Regulatory Information Appendix (RIA) in the RoHS compliance section of for compliance information. See customer drawings for regulatory specifics on each connector. Austin, TX

4 Rev A of 8 5. Electrical Description or Parameter Values & Limits Units Requirement or Conditions Test Standard or Method Dielectric Withstanding Voltage 5 VAC RMS Measured between adjacent and opposing contacts. No disruptive discharge during 1 minute duration. Sea level with 7% relative humidity. EIA-6-A Method D Test Cond I Current rating Low Level Connection Resistance Insulation Resistance 8 AWG 6 AWG <1 >1 x 1 9 Amperes Milliohms Ohms Wire gage. 1 line driven. C temp. rise. % derated. 6 lines driven. C temp. rise. % derated. All line driven. C temp. rise. % derated. 1 milliohm maximum R contact resistance per mated interface throughout testing. Measured between adjacent and opposing contacts. 5 VDC for 1 minute duration. EIA-6-7A EIA-6- EIA Mechanical Description or Parameter Values & Limits Units Requirement or Conditions Test Standard or Method Header Pin Retention / Contact Vibration Physical Shock Mating Force / Contact Unmating Force / Contact Contact Wiper Normal Force Latch Retention Force min max.75 min 1 lbs ns ns lbs lbs g min lbs Force / contact required to remove pin from header body. Mated connectors shall exhibit no discontinuities greater than specified. 1 milliohm maximum R contact resistance per mated interface throughout testing. Mated connectors shall exhibit no discontinuities greater than specified. 1 milliohm maximum R contact resistance per mated interface throughout testing. Mated to a.5" square pin. (Insertion Force) Mated to a.5" square pin. (Withdrawl Force) Displacement equivalent to mating with a.5" square pin. Test at end of sequence C. Retention force of latches on header, mated to socket. Straight pull on cable. EIA-6-9B EIA-6-8D Condition III EIA-6-7B Test Cond. A EIA-6-1B EIA-6-1B EIA-6- N/A Durability (with Environmental) 5- µ" 5-15 µ" Mating cycles 1 milliohm maximum R contact resistance per mated interface throughout testing. EIA-6-9C 7. Physical Description or Parameter Visual Plating Thickness Nickel Gold SN Header Solderability, Lead- Free Dip Test Values & Limits na Units na Microinches Requirement or Conditions No defects such as deformation, blister, damage, crack, etc. Average of random measurements from any lots. >95 Percent Coverage of solderable area. Test Standard or Method EIA-6-18A EIA-6-8 EIA-6-5 Category Austin, TX

5 Rev A 5 of 8 8. Environmental Description or parameter Values & limits Units Requirement or conditions Test Standard or method Temperature Life (Thermal Aging) Humidity 15 1 degrees C hr cycles 1 hours. No physical abnormalities. 1 milliohm maximum R contact resistance per mated interface throughout testing C / 9-98%RH with -1 degree C subcycles. 1 milliohm maximum R contact resistance per mated interface throughout testing. EIA-6-17A Method A Condition EIA-6-1B Method Condition 7a Thermal Shock 5 cycles -55 to +15 degrees C. No evidence of mechanical damage. 1 milliohm maximum R contact resistance per mated interface throughout testing. EIA-6-C Test Cond. VII Salt Spray 5 % NaCl 8 hours. 1 milliohm maximum R contact resistance per mated interface throughout testing. EIA-6-6B Test Cond. B Moisture Sensitivity Level (Header) 1 MSL 6 C Reflow. No defects such as deformation, blister, damage, crack, etc., must maintain dimensional stability. J-STD-C 9. Test Sequence 9.1 Sequenced Tests TEST FLOW Test Sequence Numbers for Test Group A B C D E Visual 1 1 Low Level Connection Resistance (LLCR) 1,,5 1,,5,7 1,,,6,,6 Vibration Physical Shock 5 Durability (with Environmental) Temperature Life (Thermal Aging) Humidity 6 Thermal Shock Salt Spray 5 Contact Wiper Normal Force Number of Samples (Connectors) Independent Tests 1. Plating Thicknesses. Header Solderability. Header Moisture Sensitivity Level. Header Pin Retention 5. Dielectric Withstanding Voltage 6. Current Rating 7. Insulation Resistance 8. Mating Force / Contact 9. Unmating Force / Contact 1. Latch Retention Force Austin, TX

6 Rev A 6 of 8 1. Figures 1.1 Current Rating M IDC Ribbon Cable Socket 891 Series, 8 AWG Cable 1 Contact Powered C T-Rise Limit- Derated (.5 A) Maximum Ambient Temperature (15 C) Derated % C T-Rise Derated 5 1 M IDC Ribbon Cable Socket 891 Series, 8 AWG Cable 6 Contacts Powered C T-Rise Limit- Derated (1.75 A) Maximum Ambient Temperature (15 C) Derated % C T-Rise Derated M IDC Ribbon Cable Socket 891 Series, 8 AWG Cable All Contacts Powered C T-Rise Limit- Derated (1.5 A) Maximum Ambient Temperature (15 C) Derated % C T-Rise Derated Austin, TX

7 Rev A 7 of M IDC Ribbon Cable Socket 891 Series, 6 AWG Cable 1 Contact Powered C T-Rise Limit- Derated (.5 A) Maximum Ambient Temperature (15 C) Derated % C T-Rise Derated 6 M 891 Series Socket, 6 AWG Cable 6 Contacts Powered 5 1 C T-Rise Limit- Derated (.5 A) Maximum Ambient Temperature (15 C) Derated % C T-Rise Derated M IDC Ribbon Cable Socket 891 Series, 6 AWG Cable All Contacts Powered C T-Rise Limit- Derated (1.5A) Maximum Ambient Temperature (15 C) Derated % C T-Rise Derated 11. Agency Listings 11.1 Underwriters Laboratories (UL) Agency UL CUL File No. E688 E688 Austin, TX

8 Rev A 8 of 8 M is a trademark of M Company. Important Notice All statements, technical information, and recommendations related to M s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in M s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of M. Warranty; Limited Remedy; Limited Liability This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at M s option, to replace or repair the M product or refund the purchase price of the M product. Except where prohibited by law, M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this M product, regardless of the legal theory asserted. M 11. All rights reserved. Austin, TX

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3M Wiremount Socket Series CHG 78-5-- Rev A of M Wiremount Socket Product Specification 78-5-- Released: -- Austin, TX 787-9 78-5-- Rev A Section Table of Contents of Page. Scope........ M Customer Documents......... Performance and