Delivering solutions that perform...

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2 Delivering solutions that perform... TT offers an extensive array of connector and switch products and the ability to deliver standard or custom solutions to meet the most stringent military requirements. Our interconnect range includes sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, P board header connectors and sensor and direct device connectors. TT is also a systems supplier, providing valueadded module and harness assemblies. n addition to our LDTL series, we also offer these connectivity solutions: annon KPT / KPSE Environmentally sealed miniature circular connectors available in two versions: KPT (solder contact) and KPSE (high performance crimp contact). ntermateable and intermountable with all L64 connectors and is available with many materials, finishes and configurations. annon ombo DSub Product offering includes ability to integrate signal and coax, high power, and high voltage. Table of ontents Specifications and Test Data KJL annon ayonet Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. KJ KJ Polarizing Positions ontact rrangements ontacts Torque Values ackshells annon icrominiature High performance and reliability with exceptional versatility. vailable in rectangular, circular and strip configurations, many of our connectors meet or exceed the applicable requirements of the LDTL5 specification. Tools ssembly nstructions LDTL Specifications TT logo blocks and the composite TT logo are registered trademarks of TT ndustries. 05

3 LDTL Series,, onnectors annon KJL/KJ/KJ SERES SERES SERES GROUNDNG NGERS (Standard on Series connector) SHELL HRDWRE is aluminum alloy NSULTOR TO SHELL SEL LOSED ENTRY SOKET ONTT DESGN HGH STRENGTH ULTPLETNE ETL RETNNG LP assures positive retention with inwardly deflected tines that lock securely behind contact shoulder SPLE, STRONGER ONTTS are designed to resist bending and are crimp terminated ONOLO NSERT WRE SELNG GROET HGH STRENGTH ULTPLETNE ETL RETNNG LP assures positive retention with inwardly deflected tines that lock securely behind contact shoulder NSULTOR TO SHELL SEL WRE SELNG GROETS WRE SELNG GROETS SPLE, STRONGER ONTTS are designed to resist bending and are PERPHERL SELNG GSKET crimp terminated PERPHERL SELNG GSKET LOSED ENTERY SOKET ONTT NTERL SEL PERPHERL SEL around the connector interface is designed to minimize compression set when connectors are mated DESGN SPLER, STRONGER ONTTS are designed to resist bending and are crimp terminated RESLENT PN NTERL SELS feature individual raised seal barriers around each pin contact HGH STRENGTH ULTPLETNE ETL RETNNG LP assures positive retentin with inwardly deflected tines that lock securely behind contact shoulder NTERL SEL GROUNDNG NGERS orrosionresistant shells of aluminum alloy with cadmium over nickel plating withstand a 500 hour salt spray exposure Rear release crimp snapin contacts High contact density Standard L0 contacts, L6 application tools and LSTD 60 insert arrangements Special/custom capabilities 0% scoopproof Series and Light weight /Low Profile Series Operates under severe high temperature vibration testing through 0 engineered for high density circuitry Series nterfacial seal helps prevent electrolytic erosion of contacts Series Superior E shielding provides outstanding protection up to 65d at GHZ. Series Specification omparison Design riteria Series Series Series Low Profile/Light Weight no yes no Scoop Proof yes no yes oupling System ayonet ayonet Triple Lead Thread Electrolytic Erosion no no yes Durability (ycles) High mpact Shock yes no yes External ending oment Shell 650 in/lbs 0 in/lbs 00 in/lbs Random Vibration "J" mbient mbient 4 Sine Vibration 0G, mbient 60G, 5 to + Sand, Dust, ce yes yes Shell ontact Rating ontact D ** ** Test urrent D Test mperage aximum illivolt Drop* Well Diameter.045 ± ± ± ± ± ±.00 rimp Well Data Well Depth.7/.141.7/.141.7/.141./../../. * aximum millivolt drop data is determined by measuring resistance of mated contacts from end to en ** or reference only

4 LDTL Series,, onnectors annon KJL/KJ/KJ Performance and aterial Specifications TERLS ND NSHES Receptacle Shell luminum alloy nsulator High grade plastic ontacts opper alloy, gold plate Grommet and Seal Silicone base elastomer Jam Nut luminum alloy Grounding Spring *inish as noted in How To Order sections. Grounded Plug luminum alloy* High grade plastic opper alloy, gold plate Silicone base elastomer eryllium copper ELETRL DT ontact : D, *, *,, and ontact Rating and Wire ccomodation ontact and Test mps Wire D * * *or reference only Service Rating ltitude Sea Level 50,000 ft. 70,000 ft. 0,000 ft. Service Rating ated Unmated Service Rating N ated Unmated Service Rating ated Unmated Service Rating ated Unmated Test voltage, (rms) Test Data Test Description Durability Temperature Range Vibration E Shielding Effectiveness orrosion Resistant luid mmersion High mpact Shock ltitude Other Environments Parameters 500 cycles of mating and unmating, 0 cycles for Series with spring fingers lass, N; 65º (5º) to + 0º (+º) lass ; 65º (5º) to + 0º (+0º) lass,w: 65º (5º) to + 5º (+47º) ated connectors are vibrated with weights to simulate rear accessory loads to the following levels: Sine Vibration: Up to 60 G's Series & (at rated temperature Series ) Not applicable for Series. Random Vibration: 4.7 Grms at rated temperature Series 4.5 Grms at mbient Temperature Series & 4.7 Grms at mbient Temperature Series lass : E leakage attenuation, greater than 0d at 0hz, greater than 65d at GHz. Shell to shell conductivity, 1.0 millivolt max. resistance. lass W: E leakage attenuation, greater than 0d at 0 Hz, greater than 50d at GHz. Shell to shell conductivity,.5 millivolt max. lass, W, will withstand 500 hours salt spray. lass,, N, will withstand 4 hours salt spray. onnectors are fluid resistant to many fuels, solvents, coolants and oils. ated conectors terminated with L cable and environmentally sealed backshells will withstand high impact shock per LS01. pplicable to Series & only. Designed to operate between sea level and 0,000 ft. above sea level. ated connectors shall withstand sand and dust per method 0 of LSTD and be ice resistant. pplicable to Series & only. NOTE: or hermetic standard or test data please consult TT. 4

5 LDTL Series,, onnectors annon KJL/KJ/KJ nsert vailability and dentification Series Series & Service Total Rating ontacts D, Twinax Twinax N, oax, Twinax, oax ontact ** 6 4*** *** *** *** 4* * oax for RG cables ** oax for RG4,, or cables *** Twinax for /60000 cables (check factory for other cable applications) 5

6 LDTL Series onnectors annon KJ How To Order ilitary Nomenclature D 5 P N ONNETOR TYPE SHELL STYLE SERVE LSS (HRDWRE NSH) SHELL SZE ONTT RRNGEENT ONTT STYLE POLRZNG POSTON ONNETOR TYPE D/ LDTL Series SHELL STYLE D/ Wall mount receptacle D/ Jam nut receptacle D/6 Straight Plug, Grounded SERVE LSS (Hardware inish) Electroless nickel 5º to +º (65º to +0º) W Olive drab cadmium over electroless nickel plate, 5º to +47º (65º to +5º) SHELL SZE D E G H ilitary J Designation annon Designation ONTT RRNGEENT See pages and. ONTT STYLE P Pin conatcts S Socket contact Less Pin contacts* Less Socket contact* * Used only when other than power contacts are to be installed (i,e., shielded, thermocouple, etc.) POLRZNG POSTON N (normal),,,, D, E. See page. Note: To order S connectors less standard power contacts, purchase order must state "Less ontacts. annon Nomenclature SERES PREX KJ Series Scoop proof, threaded coupling SHELL STYLE 0 Wall mount receptacle 6 Straight plug 7 Jam nut receptacle LSS T Environmentresistant (without rear accessory) SERES PREX SHELL STYLE LSS SHELL SZE HRDWRE NSH ONTT RRNGEENT ONTT STYLE POLRZNG POSTON ODTON ODE SHELL SZE D E G H J annon Designation ilitary Designation HRDWRE NSH Electroless nickel, 5º to +º (65º to +0º) W Olive drab cadmium over electroless nickel plate, 5º to +47º (65º to +5º) ONTT RRNGEENTS See pages and. KJ 0 T 5 P N ONTT STYLE P Pin contacts S Socket contacts POLRZNG POSTON N (normal),,, D, E. See page. ODTON ODE L Less contacts, not stamped on connector Outgassed NS space graded connector 7 Outgassed, standard connector

7 LDTL Series onnectors annon KJ Wall ount Receptacle D/ KJ0T** S Z R 1 R THRED W X. V THRED TT 4 PLES T 4 PLES LUE ND (NDTES RER RELESE ONTT RETENTON SYSTE) RED ND (ULLY TED NDTOR ND).0 X PNEL THKNESS (including mounting hardware).5 (.) X Shell S Shell size ode Thread lass (Plated).600.1P0.LTS (.000).005 (.0). (.) R 1 R.7 (1.6).54 (.0) S +_.0 (.00). (.) T (.0).00 (.050). (.) TT (.0).00 (.050). (5.4) etric V Thread (Plated) Xg0.0R W ax..0 (.50) Z (.0).0 (.0) 1.5 (1.6) P0.LTS. (.). (.6).7 (1.6) 1.01 (6.). (.).4 (4.) Xg0.0R.0 (.50) 1.5 (1.6) P0.LTS. (.).06 (.01). (.6) 1.5 (.5). (.).4 (4.) 1Xg0.0R.0 (.50) 1.5 (1.6) D P0.LTS. (.).6 (.61).06 (.01) 1. (0.6). (.). (4.) Xg0.0R.0 (.50) 1.5 (1.6) E P0.LTS. (.) 1.06 (6.7).6 (.61) 1. (.). (.).4 (4.) Xg0.0R.0 (.50) 1.5 (1.6) P0.LTS. (.) 1.6 (.6) 1.06 (6.7) 1.4 (6.5). (.).4 (4.) Xg0.0R.0 (.50) 1.5 (1.6) G P0.LTS.70 (.07) 1.0 (1.75) 1.6 (.6) 1.56 (.67). (.).4 (4.) 1Xg0.0R.6 (.) 1.5 (1.6) H P0.LTS.70 (.07) 1.75 (4.) 1.0 (1.75) 1.6 (4.).4 (.1). (6.) 4Xg0.0R.6 (.) 1.5 (1.6) J P0.LTS.70 (.07) (.) 1.75 (4.) 1. (46.0).4 (.1). (6.) 7Xg0.0R.6 (.) 1.5 (1.6) Straight Plug Grounded D/6 KJ6T** L Q D THRED W K.4 (6.)+.0 (0.0).000 (0.00) LUE ND (NDTES RER RELESE ONTT RETENTON SYSTES V THRED. (4.70) +_.0 (0.40) Shell S Shell size ode D E G H J +.00 (.0).000 (.000).7 (1.40).1 (.) (.40) 1.0 (.70) 1.6 (.) 1.74 (4.0) (.) 1.61 (41.40) (44.0) D Thread lass (Plated).600.1P0.LTS P0.LTS P0.LTS P0.LTS P0.LTS P0.LTS P0.LTS P0.LTS P0.LTS K ax..74 (.00).6 (.0) 1.07 (6.) 1. (.0) 1.1 (.0) 1. (5.50) 1.5 (.70) 1.64 (41.70) 1.76 (44.0) L ax. 1.4 (1.4) 1.4 (1.4) 1.4 (1.4) 1.4 (1.4) 1.4 (1.4) 1.4 (1.4) 1.4 (1.4) 1.4 (1.4) 1.4 (1.4) Q Dia ax..5 (.).6 (.61) (.) 1.66 (.) 1.1 (5.5) (.) 1.6 (41.) (44.45) 1.75 (47.6) etric V Thread (Plated) Xg0.0R Xg0.0R 1Xg0.0R Xg0.0R Xg0.0R Xg0.0R 1Xg0.0R 4Xg0.0R 7Xg0.0R W +.00 (.0).004 (.0).760 (.0).760 (.0).760 (.0).760 (.0).760 (.0).760 (.0).760 (.0).760 (.0).760 (.0) Performance SpecificationsPages 4 ontacts, Sealing Plugs, ssembly Tools Pages, 7 ontact rrangements Pages

8 LDTL Series onnectors annon KJ Jam Nut Receptacle D/ KJ7T*** S LT S THRED Z P LUE ND (NDTES RER RELESE ONTT RETENTON SYSTE).5 (.) X. RED ND (ULLY TED NDTOR ND) V THRED R THRED.06 (1.57) N./.5 (.1) X. PNEL THKNESS Shell S Shell size +.0 (.0) ode.005 (.0).4 (.64) Thread lass (Plated).600.1P0.LTS (.0).0 (.0).651 (.5) Z (.0).040 (.0) 1. (1.57) (.0).004 (.0).71 (.) P +.0 (.4).004 (.0).555 (14.) S 1.06 (6.7) etric R Thread (Plated) Xg0.0R etric V Thread (Plated) Xg0.0R.4 (.64) P0.LTS.751 (.07) 1. (1.57).71 (.).555 (14.) 1.0 (1.75) Xg0.0R Xg0.0R.4 (.64) P0.LTS. (.) 1. (1.57).7 (.0).56 (14.0) 1.75 (4.) Xg0.0R 1Xg0.0R D.4 (.64) P0.LTS 1.06 (6.7) 1. (1.57).7 (.0).56 (14.0) (.) Xg0.0R Xg0.0R E.4 (.64) P0.LTS 1. (0.) 1. (1.57).7 (.0).56 (14.0) 1.6 (41.) Xg0.0R Xg0.0R.5 (.4) P0.LTS 1. (.) 1. (1.57).7 (.0).56 (14.0) 1. (46.0) 5Xg0.0R Xg0.0R G.5 (.4) P0.LTS 1.47 (6.50) 1. (1.57).7 (.0).56 (14.0) 1. (4.) Xg0.0R 1Xg0.0R H.5 (.4) P0.LTS 1.56 (.67) 1. (1.57).7 (.0).56 (14.0).06 (5.7) 41Xg0.0R 4Xg0.0R J.5 (.4) P0.LTS 1.67 (4.5) 1. (1.57).7 (.0).56 (14.0).1 (55.) 44Xg0.0R 7Xg0.0R Performance SpecificationsPages 4 ontacts, Sealing Plugs, ssembly Tools Pages, 7 ontact rrangements Pages Panel utouts Wall ounted Receptacle Jam Nut Receptacle R1 R H T Shell +.0 (.).000 (.00).700 (.7). (.6) 1.0 (.65) 1.5 (.) 1.60 (.00) 1.5 (5.1) 1.5 (.5) 1.65 (41.5) (44.70) (.00).0 (.).670 (.0).771 (.5).55 (.6) 1.05 (7.56) 1.0 (0.7) 1.5 (.1) (7.0) 1.55 (40.6) 1.7 (4.4) H +.0 (.).000 (.00).66 (.0).751 (.0).76 (.) (.4) 1.1 (0.1) 1.1 (1.7) 1.76 (4.5) 1.5 (.) 1.66 (41.0) R1 (TP).7 (1.6). (.6).06 (.01).6 (.61) 1.06 (6.7) 1.6 (.6) 1.0 (1.75) 1.75 (4.) (.) R (TP).54 (.0).7 (1.6). (.6).06 (.01).6 (.61) 1.06 (6.7) 1.6 (.6) 1.0 (1.75) 1.75 (4.) T (ax.).4 (.40).4 (.40).4 (.40).4 (.40).4 (.40).4 (.40).4 (.40).0 (4.06).0 (4.06) 1

9 LDTL Series,, onnectors annon KJL/KJ/KJ Polarizing Positions D N Series 5º RE ront face of receptacle (plug opposite). nsert arrangement does not rotate with main keykeyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Shell Normal D 5º 5º 5º 5º 5º 5º 5º 5º 5º ngle of Rotation (Degrees) 77º 1º 75º 74º 77º 77º 77º 0º 0º 67º 6º 61º 65º 65º 65º 6º 6º º 7º º 5º 5º 5º 1º 1º º º 5º 1º º º º 0º 0º N D Series º RE ront face of receptacle (plug opposite). nsert arrangement does not rotate with main keykeyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Shell Normal D º 0º 0º 0º 0º 0º 0º 0º 0º ngle of Rotation (Degrees) º 6º 0º 7º º º º 5º 5º 7º 6º 66º 70º 70º 70º 74º 74º º º 4º 0º 0º 0º 6º 6º º 4º 0º 1º º º º 5º 5º REEPTLE (ront face shown) DP S R S PLUG (ront face shown) R S N KEY Series R S N KEYWY P S P S DR S P S NOTES 1. ll ngles are S. The insert arrangement does not rotate with main key/keyway. ll minor keys are rotated to provide shell polarization, the master key remains fixed at twelve o'clock position. 4. Polarization is different from Series and. Shell and and and Key & Keyway rrangement identification Letter N D E N D E N D E N D E Rº or Pº S Rº or Pº S Key Locations Rº or Pº S DRº or DPº S

10 LDTL Series,, onnectors annon KJL/KJ/KJ ontact rrangements (Engaging View Pin nsert) * Socket insert only ** Pin insert only (Not available in socket insert Series and ) ndicates layouts are available in all shell styles including S74, S750, KJE and KJ5E onsult factory S7505E/KJL5E insert availability Series Series Series No. of ontacts Service Ratings # #D 4 4 # # # 1 7 # #D # 4 4** 4 # # Series Series Series No. of ontacts Service Ratings # #D # #,1 # # # #D 1 4 Series Series Series No. of ontacts Service Ratings #,4 # # # # #D _ 4 _ 4 # ** #, # Series Series Series No. of ontacts Service Ratings 1 ** 6 #, # 0 0** #, 1 # 1 # # #D Series Series Series No. of ontacts Service Ratings # # 5 7 #D 7 #, # # Series 75 Series Series 75* No. of ontacts 4 # Twinax Service Ratings Please consult factory for availability of layouts not shown. # ** # #D

11 L Series,, onnectors KJL/KJ/KJ ontact rrangements (Engaging View Pin nsert) * Socket insert only ** Pin insert only (Not available in socket insert Series and ndicates layouts are available in all shell styles including S74, S750, KJE and KJ5E onsult factory for S7505E/KJL5E insert availability for "inactive" layout, use5. nactive nactive Series Series Series No. of ontacts Service Ratings # # 1 1** # ** 0 # #, # Series Series Series No. of ontacts Service Ratings * # oax/twinax oax # * # Twinax, #, 4 # oax, # N #, # # Series Series Series No. of ontacts Service Ratings #D 7 7* 7 # 4 4 #,4 # oax, oax 4 4 #, # #,4 #, # coax Series Series Series No. of ontacts Service Rating # 64* #D, # #,6 # 66* 66 5 #D, #, # Please consult factory for availability of layouts not shown. Dimensions are shown in inches (millimeters). Dimensions subject to change.

12 LDTL Series,, onnectors annon KJL/KJ/KJ ontactspin (Series //) L0/5 KJL/KJ/KJ 1st ND (WDE) nd ND (NRROW) rd ND (NRROW) ontact D 1 olor ands Orange lue lack Orange lue Orange Orange lue Yellow Orange lue Green annon ilitary 0/560 0/56 0/564 0/565 ontact oax Twinax oax annon able ccomodations RG RG4,, RG14 /60000 RG4,, ontactssocket (Series ) L0/57 anufacture identification ode rea Typical all contacts KJ ontact D 1 olor ands Orange Green Yellow Orange Green Violet Orange Green Gray Orange Green White annon ilitary 0/5754 0/5757 0/575 0/575 ontactssocket (Series & ) L0/56 KJL/KJ ontact D olor ands 1 Orange Orange Orange Orange Yellow Green Green Green Gray rown Red Orange annon ilitary 0/564 0/5651 0/565 0/565 ontact oax Twinax oax annon able ccomodations RG RG4,, RG14 /60000 RG4,,

13 LDTL Series,, onnectors annon KJL/KJ/KJ ontact Sealing ushings Twinax Sealing ushing Used with the Twinax contact in Twinax layouts for sealing cable size /60000 oax Sealing ushing Used with the oax contact in Twinax layouts for sealing cable size RG Twinax Grommet oax Grommet ontact Sealing ushing Sequence into Twinax Grommet (ushing only used with Twinax grommet)

14 LDTL Series,, onnectors ontactsprinted ircuit oard annon KJL/KJ/KJ PN PRNTED RUT ONTT EXTENSON RO RER O ONNETOR (X / N) P ONTT PRT NUER ONTT SZE TL D. ±.001 S7466 S7467 KJL0 / KJL D D N/ D D S7656 S746 KJL / KJL N/ S7505E KJL5E * 0.6* S747 S7474 KJ0 / KJ S74E S750E KJE / KJ5E * 0.6* S75E S747 / NO S KJR / KJ / KJ5R S747 S744 KJ6 / KJG D/ D/6 KJ0 KJ D/ D/ KJ7 () KJ7 () P ONTT EXTENSON G (SEE NOTE 5) P ONTT EXTENSON (KJL0//6/7 & KJ0/6/7) (KJL5E, KJ0/E/R//5E/5R/6/7, & KJG6) SOKET (SERES ) PRNTED RUT ONTT EXTENSON RO RER O ONNETOR (X / N) P ONTT PRT NUER ONTT SZE TL D. ± D D D D S747 S7474 KJ0 / KJ S74E S750E KJE / KJ5E * 0.5* S75E S747 / NO S KJR / KJ / KJ5R S747 S744 KJ6 / KJG SOKET (SERE & ) PRNTED RUT ONTT EXTENSON RO RER O ONNETOR (X / N) P ONTT PRT NUER ONTT SZE TL D. ±.001 S7466 S7467 KJL0 / KJL D D D S7656 S746 KJL / KJL S7505E KJL5E 0.1* 0.5* 0.* 0.* 0.55* 0.55* D/ KJ D/6 KJ D/ KJ7 () D/ KJ7 () NOTES: UNLESS OTHERWSE SPEED. 1. P ONTTS HVE GOLD PLTNG OVER SUTLE UNDERPLTE PER L0 SPETON.. P ONTT EXTENSONS PPLY TO TT NNON ONNETORS ONLY OR LL SHELL SZES.. N/ NDTES NO EXTENSON. 4. * NDTES P TL WTH SHNK EXTENDNG RO RER O ONNETOR. 5. G D. S.01 +/.0 OR KJL5E ND.0 +/.00 (SHELL SZES THRU ) ND.00 +/.050 (SHELL SZE ) OR KJ0/E/R//5E/5R/6/7 & KJG6. 6. OR OTHER SPE P ONTT DT, ONSULT TT E, SNT N,, US.

15 LDTL Series,, onnectors annon KJL/KJ/KJ Wire s and Diameters ontact D * * oax Twinax oax Wire inished wire outside dimensions size (WG) inimum aximum, 6,, , 6, ,, ,, , 1, , RG / RG4,, *or reference only Recommended Jam Nut Torque Values Shell 14 1 Series nch Pounds 46/50 55/60 70/75 0/5 0/5 0/0 0/0 0/0 140/0 Shell Series & nch Pounds 0/6 40/46 55/60 70/75 0/5 0/5 0/0 0/0 0/0 oupling Nut Torque Values (Series, and ) aximum engagement and disengagement Shell nch Pound inimum disengagement nch Pound

16 LDTL Series,, onnectors annon KJL/KJ/KJ ackshell Type E (Straight), Series only Shell D. Series 14 1 Dia. ax..50 (14.7).705 (.1).0 (.0).55 (.6) 1.00 (7.) 1.5 (0.61).0 (.7) (6.6) (.50) Dia. ax.. (.). (.). (.). (.). (.). (.). (.). (.).70 (6.6) How To Order inishes Shell N Series 14 1 admium/nickellear admium/nickelo.d nodic Nonond Electroless Nickel ackshell Type (able lamp) Z. D. 1 X X Y N Shell Series Series 14 1 ax. N Dia. ax. X Dia. in. X 1 Dia. in. Y ax..50 (14.7).5 (.4).4 (5.4). (4.75). (.06).705 (.1). (5.0).7 (7.54). (4.75).1 (.6).0 (.0). (7.1).4 (.7). (7.14) 1.0 (.1).55 (.6).5 (.7).547 (.). (.6) (.) 1.00 (7.4).5 (.5).60 (.47).56 (.04) 1. (0.56) 1.5 (0.61).65 (.).74 (1.64).456 (.5) 1.46 (7.1) 1.0 (.7).65 (.).74 (1.64).5 (.1) 1.46 (7.1) (6.6).760 (.0). (.4).5 (.1) (4.06) (.50). (.57).4 (.).657 (.6) (44.45) Z ax.. (.65). (.65). (.65). (.65). (.70). (.70). (.70). (.70). (.6) How To Order (S Version) S7506 ilitary Designation S7506 Type Straight with able lamp inish ad/nickel (lear) ad/nickel (O.D) Nickel (Electroless) Shell Series,,,,,,,, Series,,, 14,, 1,,, dapter Geometry Shell inishes Series Series S annon N annon S annon S annon S 7506* *** * *** * *** * *** * 05700*** *1 0570*** * 0570*** * 0570*** * 0570*** * S inish *** annon inish 6

17 LDTL Series,, onnectors annon KJL/KJ/KJ ackshell Type P (Potting oot) D. Shell Series Series 14 1 Dia. ax..5 (.).7 (1.6).47 (.51).6 (.61) 1.07 (7.61) 1. (0.76) 1.6 (.) (7.) 1.56 (40.) Dia. ax..44 (.0).54 (.).67 (.0).7 (.7). (.) 1.0 (6.01) (.) 1.74 (.6) 1. (5.5) How To Order (S Version) S746 1 S Designation Shell Series,,,,,,,, Series,,, 14,, 1,,, 1 Straight up NOTE: When ordering the S version you must specify both S numbers for the Potting oot and the dapter Ring. Series Shell Series 14 1 S **1 746**1 746**1 746**1 746**1 746**1 746**1 746**1 746**1 annon ** Specify applicable Series or, shell size. Potting oot dapter Ring How To Order (S Version) iltary Designation inish ad/nickel (lear) ad/nickel (O.D) Nickel (Electroless) S745 Shell Series,,,,,,,, Series,,, 14,, 1,,, NOTE: When ordering the S version you must specify both S numbers for the Potting oot and the dapter Ring. Shell Series Series 14 1 S *** 745*** 745*** 745*** 745*** 745*** 745*** 745*** 745*** * S inish ** Specify applicable Series or shell size *** annon inish admium/nickel lear inishes admium/nickelo.d N Electroless Nickel annon annon S annon S annon S 707*** *** 7075*** 7076*** 7077*** 707*** 707*** 700*** 701*** Wire Sealing Plugs Series D * Series & D * * annon S74 olor ode 000 S74 lack 000 S74 lack 000 S74 lack S741 Red S741 lue S741 Yellow Wire sealing plugs meet S74 standards. The plugs are color coded according to size for easy identification. Wire sealing plugs may be ordered separately. * or reference only 7

18 LDTL Series,, onnectors annon KJL/KJ/KJ Tools rimp /1 T50 /1 T565 ontact D or * * rimp Tool /1 /1 /1 /1 /1 Pin ontact Series // Locator or Turret / / /4 OR TH /4 OR TH /4 oax nner onductor rimp Tool rimp Tool Locator RG / RG 4,, / RG 14 / oax nner onductor rimp Tool rimp Tool Locator RG4, /1 /4 Twinax rimp Tool rimp Tool Locator enter ontact /1 K70 ntermediate ontact /501 Y61 Die losure Outer ontact /501 Y61 Die losure rimp Tool /1 /1 /1 /1 /1 Socket ontact Series Locator or Turret /6 /6 /4 /4 /4 rimp Tool /1 /1 /1 /1 /1 Socket ontact Series & Locator or Turret /7 /7 /4 /4 /4 Outer onductor rimp Tool rimp Tool Locator RG /01 / RG 4,, /01 /7 RG 14 /01 / Outer onductor rimp Tool rimp Tool Locator RG4, /1 / * or reference only Tools Plastic nsertion/extraction ontact D * annon Description ETD01 ETD01 ET ET0 ET04 ETT ET04 oax/twinax oax nsertion tool not required for size annon /1401 6/1401 6/14 6/140 6/1404 6/1404 Superseded ilitary S754D S754D S754 S754 S nsertion olor Tip Green Green Red lue Yellow Yellow Extraction olor Tip White White Orange White White White Tools etal (S) nsertion Extraction * ontact D OR * * S745 S745 S745 S745 S745 and No. 1 indicates tool size. and No. indicates removal tool. or reference only nsertion TT NNON olor and lack rown Red lue S745 S745 R S745 R S745 R S745 R TT NNON Extraction olor and No.1 lack rown Red lue No. White White White White

19 LDTL Series,, onnectors annon KJL/KJ/KJ ssembly nstructions Wire Stripping Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. Wire D or *.5 (.1).1 (4.77).1 (4.77).1 (4.77) * or reference only ontact rimping VSUL NSPETON HOLE 1. nsert stripped wire into contact crimp pot. Wire must be visible thru inspection hole.. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. nsert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. ontact nsertion. Release crimped contact and wire from tool. e certain the wire is visible thru inspection hole in contact. 1. Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly.. Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip butts up against the contact shoulder.. Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. slight click may be heard as metal retaining tines snap into place behind contact shoulder. ontact Extraction 4. Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. 5. fter all contacts are inserted, fill any empty cavities with wire sealing plugs, Ressemble plug or receptacle hardware. 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle.. Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool.. nsert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. 4. Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. 5. ill any empty wire cavities with wire sealing plugs, and 6. Reassemble plug or receptacle.

20 LDTL Series,, onnectors LDTL Specifications The following excerpts are some of the parameter requirements of the LDTL Specification. Test Description Paragraph Reference ontact Retention 4 5 oupling Torque Requirements fter preloading to pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5 seconds. No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more than 0.0 inch under the given load. ailure to meet these requirements shall be cause for rejection. ontact * D * 1 Loads in Pounds ± % or qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary.the torques required to couple and uncouple mating connector halves shall fall within the limits specifications as follows: Torque Shell ax. in. / / Torque Shell ax. in Torque Shell ax. in Torque Shell ax. in Durability nsulation Resistance 4 5 Vibration 4 5 Shock 4 5 Thermal Shock ltitude mmersion 4 5 Solvent mmersion 4 5 orrosion 4 5 Dynamic Salt Spray 4 5 Temperature Durability 4 5 onnector halves shall be mated and unmated 0 times for Series with ground fingers and 500 times for Series and at a rate not exceeding 00 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. ailure to complete this test because of mechanical malfunction shall be cause for rejection. n insulation resistance test shall be performed on unmated connectors in accordance with LSTD, ethod 0, Test condition. easurement shall be made between three pairs of adjacent contacts and the shell. ailure to meet the minimum requirement of 50,000 megohms for lasses E, P,, R, and T shall be cause for rejection. Wired, mated connectors shall be subjected to the vibration test of LSTD, ethod 4, Test ondition, except that the duration shall be one hour in each plane. Receptacles shall be mounted on the vibration fixture by normal means. ll contacts shall be wired in a series circuit and 0500 millamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be damped to the nonvibrating points at least inches from the rear of the connector. urrent discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Wired mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half sine wave of 00g ± % magnitude with a duration of ± 1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. ll contacts shall be wired in a series circuit and 00 ma. of current shall flow through the series circuit during shock. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be clamped to fixed points at feast inches from the rear of the connector, urrent discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Unmated receptacles shall be subjected to cycles of thermal shock in the following manner: Step a The receptacle shall be suspended for minutes in the center of a cold water both with a volume of approximately one cubic foot. No dimension of the bath shall be less than inches. The water temperature shall not exceed 4º (.º) Step b The receptacle shall be suspended for 1 0 minutes in the center of a hot water bath with a volume of approximately one cubic foot. No dimension of the bath shall be less than inches. The water temperature shall be not less than 4º (1º). The time of transfer from one bath to the other shall not exceed 5 seconds. t the end of the tenth cycle, the receptacle shall have the excess moisture shaken off and shall then be dried in a forced air oven at 66±5 for ±1 minutes. ny evidence of damage resulting from this test shall be cause for rejection. ated connectors shall be placed in a container of water at approximately º and placed in an altitude chamber. ll wire ends shall be located within the chamber and exposed to the chamber atmosphere, but not submerged. The exposed wire ends shall not be sealed. quantity of salt, 5 percent by weight, shall be added to make the water conductive. The chamber pressure shall then be reduced to approximately one inch of mercury and maintained for thirty minutes. The chamber pressure shall then be slowly returned to atmospheric. This shall be considered one cycle. Two additional cycles shall be performed. t the end of the last cycle, while the mated connectors are still submerged, the nsulation Resistance Test (room temperature), and the High Potential Test (sea level voltages) shall be performed upon the same circuits. ailure to meet an insulation resistance minimum of,000 megohms or any evidence of dielectric breakdown or flashover shall be cause for rejection. Unmated connectors shall be immersed fully in the applicable fluid specified below for hours. fter removal from the fluid, each connector shall remain for one hour in free air at room temperature. a.) Jet fuel JP4 to LJ56 b.) ircraft lubricating oil to LL6 Unmated connectors and individual contact samples shall be subjected to the soft spray of LSTD, ethod 1, Test ondition (tin plated, lass Y receptacles hours). mmediately after exposure, the surfaces of the specimens shall be thoroughly washed in tap water and dried in a circulatory oven at a temperature of ±º (0º) for a period of approximately hours. ny exposure of basis metal as a result of this test, shall be cause for rejection. (Series and, finish ; Series, class W). The wired assembled plugs and receptacles shall be mated and unmated 50 cycles at a rate of 00 cycles per hour maximum. The mating and unmating shall be accomplished so that the plug and receptacle are completely separated during each cycle. The connectors shall then be subjected to the salt spray test in accordance with method 01 of LSTD 44. The connectors shall be tested for 45 hours mated followed by 4 hours unmated. fter the salt spray exposure the remaining number of durability cycles specified in shall be completed. Wired rated connectors shall be subjected to the indicated anbient temperature for a period of 1,000 hours Series and (finish ) +º 0 (0º ) Series and (finish ) +º 5 (47º ) Series (class W) 0º +º 5 (47º ) ll other finishes 0º +º 0 (º ) 0º 0º * or reference only 0

21 Product Safety nformation THS NOTE UST E RED N ONJUN TON WTH THE PRODUT DT SHEET/TLOG. LURE TO OSERVE THE DVE N THS NORTON SHEET ND THE OPERTNG OND TONS SPEED N THE PRODUT DT SHEET/ TLOG OULD RESULT N HZRDOUS STUTONS. 1. TERL ONTENT ND PHYSL OR Electrical connectors do not usually contain hazardous materials. They contain conducting and nonconducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, ire arrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. ontact materials vary with type of connector and also application and are usually manufactured from either: opper, copper alloys, nickel, alumel, chromel or steel. n special applications, other alloys may be specified.. RE HRTERSTS ND ELETR SHOK HZRD There is no fire hazard when the connector is correctly wired and used within the specified parameters. ncorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/atalog are exceeded and can cause breakdown of insulation and hence electric shock. f heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. ire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. urns may result from touching overheated components.. HNDLNG are must be taken to avoid damage to any component parts of electrical connectors during installation and use. lthough there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. DSPOSL ncineration of certain materials may release noxious or even toxic fumes. 5. PPLTON onnectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 0 V ac or 4.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. ircuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. lways use the correct application tools as specified in the Data Sheet/atalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. or operation voltage please see appropriate national regulations. PORTNT GENERL NORTON (i) ir and creepage paths/operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. or this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to P board and/or harnessing. (ii) Temperature ll information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information annon continuously endeavors to improve their products. Therefore, annon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. Engineered for life is a registered trademark of TT ndustries, 05. ll other trademarks or registered trademarks are property of their respective owners. ll data subject to change without notice. Product Warranty TT ndustries, annon manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. ny use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of annon. ny new issue of this publication shall automatically invalidate and supersede any and all previous issues. limited warranty applies to annon products. Except for obligations assumed by annon under this warranty, annon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This publication is not to be construed as an offer. t is intended merely as an invitation to make an offer. y this publication, annon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, annon's prior consent must be obtained in all cases. 1

22 ccessories D KJ L Series KJ Receptacle Dust aps D KJ Dummy Receptacles or langed or Jam Nut Plug ap D/W D/WR D/WN D/W## D/W D/WR D/WN D/W## D/W D/WR D/WN D/W## D D/DW D/WR D/WN D/W## E D/EW D/WR D/WN D/W## D/W D/WR D/WN D/W## G D/GW D/WR D/WN D/W## H D/HW D/WR D/WN D/W## J D/JW D/WR D/WN D/W## Olive Drab hromate over admium over Nickel (500 Hour Salt Spray) ## Select code for ring or loop N = ring to attach to back shell as shown. R = loop for screw mounting Endbells able Range D KJ Straight Low ost Right ngle Low ost in ax 504/** 504/**.0 (.0).4 (5.4) 504/** 504/**.0 (.0).4 (5.4) 504/** 504/**.4 (.0). (.) D 504/** 504/**.6 (4.47).457 (.61) E 504/** 504/**. (6.05).64 (.) 504/** 504/**. (5.).614 (.60) G 504/** 504/**.0 (7.67).6 (.7) H 504/** 504/**.0 (7.67). (.0) J 504/** 504/**. (.4).5 (.67) ** Select code for plating selection W = Olive Drab hromate over admium over Nickel (00 Hour Salt Spray) N = Electroless Nickel (luid Resistant)

23 ccessories Shell ** W= Olive Drab hromate over admium over Nickel (00 Hour Salt Spray) N= Electroless Nickel (luid Resistant) Self Locking Endbells D KJ Straight Right ngle in ax 504/S** 504/S**.0 (.4).4 (5.4) 504/S** 504/S**. (.).4 (5.4) 504/S** 504/S**.0 (4.). (.) D 504/S** 504/S**.60 (6.60).457 (.61) E 504/S** 504/S**. (7.).64 (.) 504/S** 504/S**. (.).614 (.60) G 504/S** 504/S**.4 (.71).6 (.7) H 504/S** 504/S**.1 (.6). (.0) J 504/S** 504/S**.41 (.6).5 (.67) S=Straight Sealed E/R =0 Orientation Description =45 504/6 Y N S Heat Shrink oot dapters Designed for use with straight or right angle shrink boots. knurled rear section with a boot groove provide an excellent surface for the boot to grab the metal endbell. vailable with lock wire and drain holes. 504/ N N S Extender ackshell Nonenvironmental, designed for use with jacketed cable, allows extra space to break out the wires and still provide stain relief clamping to the outside of the cable jacket. Used with 504/ or 504/1 Y Y S Extender ackshell This E/R shielding environmentally sealing endbell features a standard style cable clamp with gland seal at the end of and extender style backshell. 504/ N Y S Extender ackshell This E/R shielding nonenvironmentally sealing endbell features a standard style cable clamp. anding Y Y S anding dapter anding adapters utilize a band of metal that fastens and grounds cable shields to the outside of endbells. This method of terminating shields has advantages in that they typically use tools to tighten trim the bands. These tools make the termination tight, repeatable, reworkable (if you make a mistake just cut the band off and start again) and facilitates service. anding adapters help lower the total applied cost by having simpler designs that have fewer all parts with uncomplicated assembly procedures. ustom S ustom Designs f the ilitary Standard endbells don t fit your needs, just call us and we will customize an endbell solution. ost of these customized endbells are typically assembled in all 4 weeks or sooner! Specifications subject to change.