How To Order. Military Nomenclature D F C 35 A N CONNECTOR TYPE

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2 annon KJ/KJ LTL3 Series onnectors How To Order ilitary omenclature 3 35 OETOR TYPE SHELL STYLE SERVE LSS (HRWRE SH) SHELL SZE OTT RRGEET OTT STYLE POLRZG POSTO OETOR TYPE 3/ LTL3 Series SHELL STYLE 3/ Wall mount receptacle 3/4 Jam nut receptacle 3/6 Straight Plug, Grounded SERVE LSS (Hardware inish) Electroless nickel 5º to +3º (65º to +0º) G Electroless nickel plated. Space Grade. W Olive drab cadmium over electroless nickel plate, 5º to +347º (65º to +5º) OTT RRGEET See pages 4,. OTT STYLE P Pin conatcts S Socket contact Less Pin contacts* Less Socket contact* * Used only when other than power contacts are to be installed (i,e., shielded, thermocouple, etc.) POLRZG POSTO (normal),,,,, E. See page. SHELL SZE E G H J ilitary esignation ote: To order S connectors less standard power contacts, purchase order must state "Less ontacts. annon esignation annon omenclature SERES PREX KJ Series Scoop proof, threaded coupling *KJ Series Scoop proof, threaded coupling, and with plastic contact retention SHELL STYLE 0 Wall mount receptacle 6 Straight plug 7 Jam nut receptacle LSS T Environmentresistant (without rear accessory) * onsult factory for applicable layouts SERES PREX SHELL STYLE LSS SHELL SZE HRWRE SH OTT RRGEET OTT STYLE POLRZG POSTO OTO OE SHELL SZE annon esignation E G H J ilitary esignation HRWRE SH Electroless nickel, 5º to +3º (65º to +0º) G Electroless nickel plated. Space Grade. W Olive drab cadmium over electroless nickel plate, 5º to +347º (65º to +5º) Z Zinc ickel, lack (ash) When using a finish modification code OTT RRGEETS See pages 4 and. KJ 0 T 35 P L OTT STYLE P Pin contacts S Socket contacts POLRZG POSTO (normal),,,, E. See page. OTO OE L Less contacts, not stamped on connector Outgassed S space graded connector 7 Outgassed, standard connector T6 Olive rab (Green) Zinc obalt

3 annon KJ/KJ LTL3 Series onnectors Wall ount Receptacle 3/ KJ0T S Z R 1 R TT 4 PLES T 4 PLES THRE LUE (TES RER RELESE OTT RETETO SYSTE) RE (ULLY TE TOR ) W X. V THRE.0 X PEL THKESS (including mounting hardware).5 (.) X S size ode Thread lass (Plated).600.1P0.3LTS (.000).005 (.0). (.3) R 1 R.7 (1.6).54 (.0) T TT S +_.0 (.300) (.100) (.100).00 (.050).00 (.050).3 (.3). (3.). (5.4) etric V Thread (Plated) X16g0.100R W ax..0 (.50) Z (.0).010 (.0) 1.5 (31.36) P0.3LTS. (.3). (.6).7 (1.6) (6.). (3.).4 (4.3) X16g0.100R.0 (.50) 1.5 (31.36) P0.3LTS. (.3).06 (.01). (.6) 1.5 (.5). (3.).4 (4.3) 1X16g0.100R.0 (.50) 1.5 (31.36) P0.3LTS. (.3).6 (4.61).06 (.01) 1. (30.6). (3.).3 (4.3) X16g0.100R.0 (.50) 1.5 (31.36) E P0.3LTS. (.3) 1.06 (6.7).6 (4.61) 1.3 (33.3). (3.).4 (4.3) X16g0.100R.0 (.50) 1.5 (31.36) P0.3LTS. (.3) 1.6 (.36) 1.06 (6.7) 1.43 (36.53). (3.).4 (4.3) X16g0.100R.0 (.50) 1.5 (31.36) G P0.3LTS.70 (.07) 1.0 (31.75) 1.6 (.36) 1.56 (3.67). (3.).4 (4.3) 31X16g0.100R.6 (3.) 1.5 (31.36) H P0.3LTS.70 (.07) (34.) 1.0 (31.75) 1.6 (4.).4 (3.1).4 (6.) 34X16g0.100R.6 (3.) 1.5 (31.36) J P0.3LTS.70 (.07) (3.10) (34.) 1. (46.0).4 (3.1).4 (6.) 37X16g0.100R.6 (3.) 1.5 (31.36) Straight Plug Grounded 3/6 KJ6T L Q THRE W K.44 (6.)+.0 (0.30).000 (0.00) LUE (TES RER RELESE OTT RETETO SYSTES V THRE.15 (4.70) +_.0 (0.40) S size ode E G H J +.00 (.0).000 (.000).74 (1.40).31 (.10) (.40) 1.0 (.70) 1.6 (3.) (34.0) (3.10) 1.61 (41.40) (44.30) Thread lass (Plated).600.1P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS K ax..74 (.00).6 (.0) 1.07 (6.10) 1.3 (.30) 1.1 (3.0) 1.3 (35.50) 1.54 (3.70) 1.64 (41.70) 1.76 (44.0) L ax. 1.4 (31.34) 1.4 (31.34) 1.4 (31.34) 1.4 (31.34) 1.4 (31.34) 1.4 (31.34) 1.4 (31.34) 1.4 (31.34) 1.4 (31.34) Q ia ax..5 (.).6 (4.61) (.) 1.66 (3.) 1.31 (35.53) (3.10) 1.6 (41.) (44.45) 1.75 (47.6) etric V Thread (Plated) X16g0.100R X16g0.100R 1X16g0.100R X16g0.100R X16g0.100R X16g0.100R 31X16g0.100R 34X16g0.100R 37X16g0.100R W +.00 (.0).004 (.100).760 (.30).760 (.30).760 (.30).760 (.30).760 (.30).760 (.30).760 (.30).760 (.30).760 (.30) Performance SpecificationsPages 7,. ontacts, Sealing Plugs, ssembly Tools Pages 6, 3, 33. ontact rrangements Pages 4,.

4 annon KJ/KJ LTL3 Series onnectors Jam ut Receptacle 3/4 KJ7T S LT S THRE Z P LUE (TES RER RELESE OTT RETETO SYSTE).5 (.) X. RE (ULLY TE TOR ) V THRE R THRE.06 (1.57)./.5 (3.1) X. PEL THKESS S size (.0) ode.005 (.0).104 (.64).104 (.64).104 (.64).104 (.64) E.104 (.64).5 (3.43) G.5 (3.43) H.5 (3.43) J.5 (3.43) Thread lass (Plated).600.1P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS P0.3LTS (.100).010 (.0).651 (.53).751 (.07).3 (.) 1.06 (6.7) 1.17 (30.) 1.3 (33.3) (36.50) 1.56 (3.67) 1.67 (4.5) Performance SpecificationsPages 7,. ontacts, Sealing Plugs, ssembly Tools Pages 6, 3, 33. ontact rrangements Pages 4,. Z (.0).040 (.100) 1.43 (31.57) 1.43 (31.57) 1.43 (31.57) 1.43 (31.57) 1.43 (31.57) 1.43 (31.57) 1.43 (31.57) 1.43 (31.57) 1.43 (31.57) (.0).004 (.100).71 (.).71 (.).7 (.30).7 (.30).7 (.30).7 (.30).7 (.30).7 (.30).7 (.30) P +.0 (.410).004 (.100).555 (14.10).555 (14.10).563 (14.30).563 (14.30).563 (14.30).563 (14.30).563 (14.30).563 (14.30).563 (14.30) S 1.06 (6.7) 1.0 (31.75) (34.) (3.10) 1.6 (41.) 1. (46.0) 1.3 (4.).06 (5.37).1 (55.3) etric R Thread (Plated) X16g0.100R X16g0.100R X16g0.100R X16g0.100R 3X16g0.100R 35X16g0.100R 3X16g0.100R 41X16g0.100R 44X16g0.100R etric V Thread (Plated) X16g0.100R X16g0.100R 1X16g0.100R X16g0.100R X16g0.100R X16g0.100R 31X16g0.100R 34X16g0.100R 37X16g0.100R Panel utouts Wall ounted Receptacle Jam ut Receptacle R1 R H T (.).000 (.00).700 (.7). (.6) (.65) 1.5 (.3) 1.60 (3.00) 1.35 (35.1) (3.35) (41.53) (44.70) (.00).010 (.).670 (.0).771 (.5).55 (4.6) 1.05 (7.56) 1.0 (30.73) (33.1) (37.0) 1.55 (40.6) (43.43) H (.).000 (.00).66 (.0).751 (.0).76 (.) (.43) 1.1 (30.1) 1.1 (31.7) (34.5) 1.5 (3.3) 1.66 (41.30) R1 (TP).7 (1.6). (.6).06 (.01).6 (4.61) 1.06 (6.7) 1.6 (.36) 1.0 (31.75) (34.) (3.10) R (TP).54 (.0).7 (1.6). (.6).06 (.01).6 (4.61) 1.06 (6.7) 1.6 (.36) 1.0 (31.75) (34.) T (ax.).4 (3.40).4 (3.40).4 (3.40).4 (3.40).4 (3.40).4 (3.40).4 (3.40).0 (4.06).0 (4.06)

5 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors Polarizing Positions Series 5º RE ront face of receptacle (plug opposite). nsert arrangement does not rotate with main keykeyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. ormal 5º 5º 5º 5º 5º 5º 5º 5º 5º ngle of Rotation (egrees) 77º 1º 75º 74º 77º 77º 77º 0º 0º 67º 63º 61º 65º 65º 65º 6º 6º 3º 7º º 5º 5º 5º 1º 1º 1º 10º 1º 1º 1º 1º 1º 0º 0º Series 10º RE ront face of receptacle (plug opposite). nsert arrangement does not rotate with main keykeyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. ormal ngle of Rotation (egrees) º 6º 0º 7º º º º 5º 5º 7º 6º 66º 70º 70º 70º 74º 74º º º 4º 0º 0º 0º 6º 6º º 4º 1º 1º º º º 1º 1º REEPTLE (ront face shown) R S PLUG (ront face shown) P S R S KEY Series R S KEYWY P S P S R S P S OTES 1. ll ngles are S. The insert arrangement does not rotate with main key/keyway 3. ll minor keys are rotated to provide shell polarization, the master key remains fixed at twelve o'clock position. 4. Polarization is different from Series and. and and and Key & Keyway rrangement identification Letter E E E E Rº or Pº S Key Locations Rº Rº or or Pº Pº S S Rº or Pº S

6 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ontact rrangements (Engaging View Pin nsert) * Socket insert only ** Pin insert only (ot available in socket insert Series and ) ndicates layouts are available in all shell styles including S74, S750, KJE and KJ5E onsult factory S7505E/KJL5E insert availability Series Series Series o. of ontacts 3 # # 4 4 # # # # # 3 3 # 4 4** 4 # # Series Series Series o. of ontacts 10 # # # #,1 # # # # 31 4 Series Series Series o. of ontacts #,4 # # # # # _ 4 _ 4 # ** #, # Series Series Series o. of ontacts 1 ** 6 #, # ** #, 1 # 1 # # # Series Series Series o. of ontacts # # # #, # # Series 75 Series Series 75* o. of ontacts 4 # Twinax Please consult factory for availability of layouts not shown. # 3** 3 # # 4

7 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ontact rrangements (Engaging View Pin nsert) * Socket insert only ** Pin insert only (ot available in socket insert Series and ndicates layouts are available in all shell styles including S74, S750, KJE and KJ5E onsult factory for S7505E/KJL5E insert availability Series Series Series o. of ontacts Series Series Series o. of ontacts Series Series Series o. of ontacts Series Series Series o. of ontacts Service Rating

8 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ontactspin (Series //) L30/5 KJL/KJ/KJ 1st (WE) nd (RROW) 3rd (RROW) ontact 1 olor ands 3 Orange lue lack Orange lue Orange Orange lue Yellow Orange lue Green annon ilitary 30/ / / /5365 ontact oax Twinax oax 5 Ohms 75 Ohms annon able ccomodations RG10 RG4,, 3 RG14 /60000 RG4,, 3 ontactssocket (Series ) L30/57 anufacture identification ode rea Typical all contacts KJ ontact 1 olor ands 3 Orange Green Yellow Orange Green Violet Orange Green Gray Orange Green annon ilitary 30/ / / /5735 ontactssocket (Series & ) L30/56 KJL/KJ ontact 1 olor ands 3 Orange Yellow Gray Orange Green rown Orange Green Red Orange Green Orange annon ilitary 30/ / / /56353 ontact oax Twinax oax 5 Ohms 75 Ohms annon able ccomodations RG10 RG4,, 3 RG14 /60000 RG4,, 3 6

9 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ontact Sealing ushings Twinax Sealing ushing Used with the Twinax contact in Twinax layouts for sealing cable size /60000 oax Sealing ushing Used with the oax contact in Twinax layouts for sealing cable size RG10 Twinax Grommet oax Grommet (ushing only used with Twinax grommet) ontact Sealing ushing Sequence into Twinax Grommet 7

10 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ontactsprinted ircuit oard P OTT PRT UER OTT SZE TL. ±.001 S7466 S7467 KJL0 / KJL / P PRTE RUT OTT EXTESO RO RER O OETOR (X / ) S7656 S746 KJL3 / KJL / S7505E KJL5E * 0.36* S747 S7474 KJ0 / KJ S74E S750E KJE / KJ5E * 0.36* S75E S747 / O S KJR / KJ3 / KJ5R S7473 S744 KJ6 / KJG / 3/6 KJ0 KJ /4 3/4 KJ7 () KJ7 () P OTT EXTESO G (SEE OTE 5) P OTT EXTESO (KJL0/3/6/7 & KJ0/6/7) (KJL5E, KJ0/E/R/3/5E/5R/6/7, & KJG6) SOKET (SERES ) PRTE RUT OTT EXTESO RO RER O OETOR (X / ) P OTT PRT UER OTT SZE TL. ± S747 S7474 KJ0 / KJ S74E S750E KJE / KJ5E * 0.35* S75E S747 / O S KJR / KJ3 / KJ5R S7473 S744 KJ6 / KJG SOKET (SERE & ) PRTE RUT OTT EXTESO RO RER O OETOR (X / ) P OTT PRT UER OTT SZE TL. ±.001 S7466 S7467 KJL0 / KJL S7656 S746 KJL3 / KJL S7505E KJL5E 0.31* 0.35* 0.3* 0.3* 0.55* 0.553* / KJ /6 KJ /4 KJ7 () /4 KJ7 () OTES: ULESS OTHERWSE SPEE. 1. P OTTS HVE GOL PLTG OVER SUTLE UERPLTE PER L30 SPETO.. P OTT EXTESOS PPLY TO TT O OETORS OLY OR LL SHELL SZES. 3. / TES O EXTESO. 4. * TES P TL WTH STEP EXTEG RO RER O OETOR. 5. G. S.031 +/.0 OR KJL5E.1 +/.030 (SHELL SZES THRU ).00 +/.050 (SHELL SZE 4) OR KJ0/E/R/3/5E/5R/6/7 & KJG6. 6. OR OTHER SPE P OTT T, OSULT TT E, ST,, US.

11 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors Wire s and iameters ontact * * oax Twinax oax Wire inished wire outside dimensions size (WG) inimum aximum, 6, 4, , 6, , 4, ,, , 1, , RG / RG4,, *or reference only Recommended Jam ut Torque Values Series nch Pounds 46/50 55/60 70/75 0/5 0/5 100/0 0/1 1/0 140/0 Series & nch Pounds 30/36 40/46 55/60 70/75 0/5 0/5 100/0 0/1 1/0 oupling ut Torque Values (Series, and ) aximum engagement and disengagement nch Pound inimum disengagement nch Pound

12 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ackshell Type E (Straight), Series only. Series ia. ax..50 (14.73).705 (.1).30 (.0).55 (4.6) 1.00 (7.3) 1.5 (30.61).330 (33.7) (36.6) (3.50) ia. ax..3 (.33).3 (.33).3 (.33).3 (.33).3 (.33).3 (.33).3 (.33).3 (.33).70 (6.6) How To Order inishes Series admium/ickellear admium/ickelo nodic onond Electroless ickel ackshell Type (able lamp) Z.. 1 X X Y Series Series ax. ia. ax. X ia. in. X 1 ia. in. Y ax..50 (14.73).5 (3.43).4 (5.4).17 (4.75). (.06).705 (.1). (5.03).7 (7.54).17 (4.75).1 (.63).30 (.0).3 (7.1).4 (10.7).1 (7.14) 1.0 (.1).55 (4.6).35 (.7).547 (.).3 (.6) (.) 1.00 (7.43).510 (.5).60 (.47).356 (.04) 1.3 (30.56) 1.5 (30.61).635 (.).734 (1.64).456 (.5) 1.46 (37.31) (33.7).635 (.).734 (1.64).5 (.1) 1.46 (37.31) (36.6).760 (.30). (.4).5 (.1) (4.06) (3.50).10 (.57).4 (4.).657 (.6) (44.45) Z ax.. (.65). (.65). (.65). (.65).33 (.70).33 (.70).33 (.70).33 (.70).3 (.6) How To Order (S Version) S7506 ilitary esignation S7506 Type Straight with able lamp inish ad/ickel (lear) ad/ickel (O.) ickel (Electroless) Series,,,,,,,, Series, 10,, 14,, 1,,, 4 dapter Geometry inishes Series Series S annon annon S annon S annon S 7506* *** * *** * *** * *** * *** * *** * 05730*** * 05730*** * *** * S inish *** annon inish 30

13 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors Series ilitary annon annon ilitary annon ilitary 504/ 3 ** *** W 504/ 3 ** *** W 504/ 3 ** *** W 504/ 3 ** *** W 504/ 3 ** *** W 504/ 3 ** *** W 504/ 3** *** W 504/ 3 ** *** W 504/ 3 ** *** W 504/ 3 W ilitary esignator Type Straight able lamp 3 Series,,,,,,,, inish Electroless ickel O admium over electroless nickel W ** inish *** annon Part o. 31

14 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ackshell Type P (Potting oot). Series Series ia. ax..5 (.).7 (1.36).47 (.51).6 (4.61) 1.07 (7.61) 1.1 (30.76) (33.3) (37.) 1.56 (40.) ia. ax..434 (.0).54 (.).673 (.0).7 (.7). (.3) 1.04 (6.01) (.) 1.74 (3.36) 1.3 (35.53) How To Order (S Version) S S esignation Series,,,,,,,, Series, 10,, 14,, 1,,, 4 1 Straight up OTE: When ordering the S version you must specify both S numbers for the Potting oot and the dapter Ring. Series Series S **1 746**1 746**1 746**1 746**1 746**1 746**1 746**1 746**1 annon ** Only even numbered shell size is applicable. Potting oot dapter Ring How To Order (S Version) S745 iltary esignation inish ad/ickel (lear) ad/ickel (O.) ickel (Electroless) Series,,,,,,,, Series, 10,, 14,, 1,,, 4 OTE: When ordering the S version you must specify both S numbers for the Potting oot and the dapter Ring. Series S *** *** 7074*** 745*** 7075*** *** 7076*** 745*** 7077*** 1 745*** 707*** 745*** 707*** 745*** 700*** 4 745*** 701*** S inish Only even numbered shell size is applicable annon inish Series * ** *** admium/ickel lear inishes admium/ickelo. Electroless ickel annon annon S annon S annon S 707*** Wire Sealing Plugs Series Series & annon S74 olor ode S74 lack S74 Red S74 Green S74 Orange Wire sealing plugs meet S74 standards. The plugs are color coded according to size for easy identification. Wire sealing plugs may be ordered separately. 3

15 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors Tools rimp /101 T530 /01 T565 ontact rimp Tool /01 /01 /101 /101 /101 Pin ontact Series // Locator or Turret /0 /0 /104 OR TH 17 /104 OR TH 17 /104 or * * oax nner onductor rimp Tool rimp Tool Locator RG10 / RG 4,, 3 / RG 14 / oax nner onductor rimp Tool rimp Tool Locator RG4,, 3 /01 /4 Twinax rimp Tool rimp Tool Locator enter ontact /01 K70 ntermediate ontact /501 Y631 ie losure Outer ontact /501 Y631 ie losure rimp Tool /01 /01 /101 /101 /101 Socket ontact Series Locator or Turret /06 /06 /104 /104 /104 rimp Tool /01 /01 /101 /101 /101 Socket ontact Series & Locator or Turret /07 /07 /104 /104 /104 Outer onductor rimp Tool rimp Tool Locator RG10 /501 /53 RG 4,, 3 /501 /537 RG 14 /501 /5 Outer onductor rimp Tool rimp Tool Locator RG4,, 3 /3101 /310 * or reference only Tools Plastic nsertion/extraction ontact * annon escription ET01 ET01 ET10 ET03 ET04 ETT ET04 oax/twinax oax nsertion tool not required for size annon /1401 6/1401 6/1410 6/1403 6/1404 6/1404 Superseded ilitary S7534 S7534 S7534 S7534 S nsertion olor Tip Green Green Red lue Yellow Yellow Extraction olor Tip Orange Tools etal (S) nsertion Extraction * ontact OR * * S745 S745 S745 S745 S745 and o. 1 indicates tool size. and o. indicates removal tool. or reference only nsertion TT O olor and lack rown Red lue S745 S745 R S745 R S745 R S745 R TT O Extraction olor and o.1 lack rown Red lue o. 33

16 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors ssembly nstructions Wire Stripping Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) o not cut or damage wire strands. Wire or *.5 (3.1).1 (4.77).1 (4.77) ontact rimping * or reference only.1 (4.77) VSUL SPETO HOLE 1. nsert stripped wire into contact crimp pot. Wire must be visible thru inspection hole.. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. nsert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. ontact nsertion 3. Release crimped contact and wire from tool. e certain the wire is visible thru inspection hole in contact. 1. Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly.. Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip butts up against the contact shoulder. 3. Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. slight click may be heard as metal retaining tines snap into place behind contact shoulder. ontact Extraction 4. Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. 5. fter all contacts are inserted, fill any empty cavities with wire sealing plugs, Ressemble plug or receptacle hardware. 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle.. Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. 3. nsert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. 4. Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. 5. ill any empty wire cavities with wire sealing plugs, and Reassemble plug or receptacle.

17 annon KJL/KJ/KJ/KJ LTL3 Series,, onnectors LTL3 Specifications The following excerpts are some of the parameter requirements of the LTL3 Specification. Test escription Paragraph Reference ontact Retention 4 5 oupling Torque Requirements fter preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 510 seconds. o damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more than 0.0 inch under the given load. ailure to meet these requirements shall be cause for rejection. ontact * * 1 Loads in Pounds ± 10% or qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary.the torques required to couple and uncouple mating connector halves shall fall within the limits specifications as follows: Torque ax. in. / 10/ Torque ax. in Torque ax. in Torque ax. in urability nsulation Resistance 4 5 Vibration 4 5 Shock 4 5 Thermal Shock ltitude mmersion 4 5 Solvent mmersion 4 5 orrosion 4 5 ynamic Salt Spray 4 5 Temperature urability onnector halves shall be mated and unmated 0 times for Series with ground fingers and 500 times for Series and at a rate not exceeding 300 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. ailure to complete this test because of mechanical malfunction shall be cause for rejection. n insulation resistance test shall be performed on unmated connectors in accordance with LST, ethod 30, Test condition. easurement shall be made between three pairs of adjacent contacts and the shell. ailure to meet the minimum requirement of 50,000 megohms for lasses E, P,, R, and T shall be cause for rejection. Wired, mated connectors shall be subjected to the vibration test of LST, ethod 4, Test ondition, except that the duration shall be one hour in each plane. Receptacles shall be mounted on the vibration fixture by normal means. ll contacts shall be wired in a series circuit and millamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be damped to the nonvibrating points at least inches from the rear of the connector. urrent discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Wired mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half sine wave of 300g ± % magnitude with a duration of 3 ± 1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. ll contacts shall be wired in a series circuit and 1000 ma. of current shall flow through the series circuit during shock. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be clamped to fixed points at feast inches from the rear of the connector, urrent discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Unmated receptacles shall be subjected to 10 cycles of thermal shock in the following manner: Step a The receptacle shall be suspended for minutes in the center of a cold water both with a volume of approximately one cubic foot. o dimension of the bath shall be less than 10 inches. The water temperature shall not exceed 4º (3.º) Step b The receptacle shall be suspended for minutes in the center of a hot water bath with a volume of approximately one cubic foot. o dimension of the bath shall be less than 10 inches. The water temperature shall be not less than 4º (1º). The time of transfer from one bath to the other shall not exceed 5 seconds. t the end of the tenth cycle, the receptacle shall have the excess moisture shaken off and shall then be dried in a forced air oven at 66±5 for ±1 minutes. ny evidence of damage resulting from this test shall be cause for rejection. ated connectors shall be placed in a container of water at approximately º and placed in an altitude chamber. ll wire ends shall be located within the chamber and exposed to the chamber atmosphere, but not submerged. The exposed wire ends shall not be sealed. quantity of salt, 5 percent by weight, shall be added to make the water conductive. The chamber pressure shall then be reduced to approximately one inch of mercury and maintained for thirty minutes. The chamber pressure shall then be slowly returned to atmospheric. This shall be considered one cycle. Two additional cycles shall be performed. t the end of the last cycle, while the mated connectors are still submerged, the nsulation Resistance Test (room temperature), and the High Potential Test (sea level voltages) shall be performed upon the same circuits. ailure to meet an insulation resistance minimum of,000 megohms or any evidence of dielectric breakdown or flashover shall be cause for rejection. Unmated connectors shall be immersed fully in the applicable fluid specified below for hours. fter removal from the fluid, each connector shall remain for one hour in free air at room temperature. a.) Jet fuel JP4 to LJ564 b.) ircraft lubricating oil to LL6 Unmated connectors and individual contact samples shall be subjected to the soft spray of LST, ethod 101, Test ondition (tin plated, lass Y receptacles4 hours). mmediately after exposure, the surfaces of the specimens shall be thoroughly washed in tap water and dried in a circulatory oven at a temperature of 3 ±3º () for a period of approximately hours. ny exposure of basis metal as a result of this test, shall be cause for rejection. (Series and, finish ; Series, class W). The wired assembled plugs and receptacles shall be mated and unmated 50 cycles at a rate of 300 cycles per hour maximum. The mating and unmating shall be accomplished so that the plug and receptacle are completely separated during each cycle. The connectors shall then be subjected to the salt spray test in accordance with method 1001 of LST 44. The connectors shall be tested for 45 hours mated followed by 4 hours unmated. fter the salt spray exposure the remaining number of durability cycles specified in shall be completed. Wired rated connectors shall be subjected to the indicated anbient temperature for a period of 1,000 hours Series and (finish ) +3º 0 (30º ) Series and (finish ) +3º 5 (347º ) Series (class W) 0º +3º 5 (347º ) 0º ll other finishes 0º +3º 0 (3º ) 0º * or reference only 35