ESC11 SCOOP PROOF SERIES PRODUCT CATALOG

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1 ESC SCOOP PROOF SERES PRODUCT CATALOG HREL Connectors, nc. a global leader in the engineering and manufacturing of highly reliable connectors. Products that by design been proven to exceed the diverse requirements of both commercial and military applications. HREL Connectors has achieved this by incorporating a patented Locking System into our plugs and backshells that have proven not to loosen and shake under vibration. This ensures HRELCO Plugs and Backshells absolutely stay locked even in the most extreme conditions. By specifying HREL Plugs and Backshells for any extreme application such as that on engines and nacelle harnesses, you will change from the familiar mode of inspect, clean, maintain, repair, and replace to fly and forget. United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-

2 PERFORMANCE AND MATERAL SPECFCATONS PERFORMANCE SPECFCATONS: All performance characteristics in accordance with the requirements specified in the ESC specification. The following performance characteristics are derived directly from that specification, unless otherwise noted. Test Dielectric Withstanding Voltage Altitude Service Rating ft. m Sea Level ,000 5, ,000 2, ,000 33, ESC - EM Shielding Effectiveness of mated shells with Spring Fingers Frequency (MHz) Leakage attenuation (db) Contact nformation and Specifications Test Current Contact Retention Available Wire Size Axial Load Contact DC Test for Contact Size Amperage lb N (5.0) (0.0) (7.0) (*.*) = Hermetic Note: Current ratings can vary greatly dependant on system requirements and thermal heat-rise. Test description & Parameters - Durability Minimum of 500 mating cycles. - Operating Temperature Range -65 C to +260 C (-5 F to +46 F) - Corrosion Resistance Stainless steel shells will withstand 500 hours salt spray. - Fluid mmersion Connectors are fluid resistant to many different fuels, solvents, coolants, and oils. - Hermetic Leak Rate Less than E-7 cm 3 /s Note: For specific Hermetic or other test data, please consult HRELCO in Claremont, CA. MATERAL SPECFCATONS: All material shall be in accordance with requirements specified in the ESC specification. Finishes shall be in accordance with requirements specified in the ESC specification. - Vibration Mated connectors are vibrated harnessed to the following levels: Sine Vibration: Random Vibration: Up to 60 G s at rated temperature 43.7 Grms at rated temperature 49.5 Grms at ambient temperature United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-2

3 CROSS-REFRENCE & AVALABLE CONFGURATONS Configuration/Description SBAC Basic Number ESC HRELCO Basic Number Receptacle, Hermetic, Solder Mount (Pin) ESCYE 69600Y Receptacle, Hermetic, Square Flange Mount (Pin) ESCYE Y Receptacle, Hermetic, Jam Nut Mount (Pin) ESCYE7 7600Y Receptacle, Environment Resisting, Square Flange Mount ESCKE0 7060KE Plug, Firewall, Environment Resisting, Without RF Grounding (Patented Self-Locking) Plug, Firewall, Environment Resisting, With RF Grounding (Patented Self-Locking) ESCKE6 ESCSE6 7650KE 7650SE HRELCO 90 Soft Jaw Connector nstallation/removal Pliers (Order PN 2MT035) United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-3

4 ORDERNG NFORMATON - CONNECTORS ESCYE M N O ESC Designation 69600Y - 6T - P N *** HRELCO Designation ESC Variations/Variant dentifier (ESC P/N's Only) Part number will have a unique multi-digit modification number for special modifications Rolls Royce HRELCO O - No Variations Part number will have a unique multi-digit A - Wire Locking Holes modification number (-***) for special B- Eyelet Contacts modifications X- Thermocouple Contacts Polarization Positions N, 6, 7,, 9, Y ("N" Required for Normal) Contact Style Designator P - Pin S - Socket nsert Arrangement per ESC and ML-STD-554 (Unless otherwise noted) Shell Size (and Coupling Type (T = Threaded) Designator for HRELCO PN), 0, 2, 4, 6,, 20, 22,, 2 Shell Style PER ESC Rolls Royce HRELCO Description ESCYE 69600Y Receptacle, Stainless Steel Hermetic, Solder Mount (Pin) ESCYE Y Receptacle, Stainless Steel Hermetic, Square Flange Mount (Pin) ESCYE3 7600Y Receptacle, Stainless Steel Hermetic, Jam Nut Mount (Pin) ESCKE0 7060KE Receptacle, Stainless Steel Environment Resisting, Square Flange Mount ESCKE6 7650KE Plug, Stainless Steel Firewall, Environment Resisting, Without RF Grounding (Patented, Self-Locking) <> ESCSE6 7650SE Plug, Stainless Steel Firewall, Environment Resisting, With RF Grounding (Patented, Self-Locking) <> <> HRELCO HAS NCORPORATED A PATENTED SELF-LOCKNG MECHANSM NTO OUR PLUGS THAT HAVE PROVEN TO STAY LOCKED UNDER EXTREME VBRATON United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-4

5 COMPONENTS AND ACCESSORES ML REPLACEMENT O-RNGS AND JAM NUTS SZE O-Ring ML P/N Jam Nut ML P/N (Less " " Mat'l & " " Finish) Jam Nut Recommended Torque Values (n/lbs) M259/3-07 MS M259/3-09 MS M259/3-022 MS M259/3-023 MS M259/3-025 MS M259/3-027 MS M259/3-029 MS M259/3-030 MS M259/3-03 MS M259/3-033 MS ML SEALNG PLUGS Size ML Seal Plug P/N ESC Plug Color 20 MS Red 6 MS Blue 2 MS Yellow (ML) & ESC STANDARD CONTACTS and NSTALLATON/REMOVAL TOOLS ML ML Pin ML Skt nstalling Contact nstalling Type P/N ESC P/N Tool Tip Size and Removal Pin P/N ESC Skt P/N Color Tool P/N Crimp-Removable Crimp-Removable Crimp-Removable (M39029/4-0) ESC30-P20BC (M39029/4-) ESC30-P6BC (M39029/4-3) ESC30-P2BC 20 (M39029/5-5) ESC30-S20BC 6 (M39029/5-6) ESC30-S6BC 2 (M39029/5-) ESC30-S2BC Removal Tool Tip Color M969/4- Red White M969/4-03 Blue White M969/4-04 Yellow White Coax (M39029/74-399) 2/Coax (M39029/73-396) M969/4-04 Yellow White Coax (M39029/74-400) 2/Coax (M39029/73-397) M969/4-04 Yellow White Coax (M39029/74-40) 2/Coax (M39029/73-39) M969/4-04 Yellow White United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-5

6 NSERT ARRANGEMENTS DETALS Shell Size nsert Arrangement 3723 EN2997 ESC0 ESC Service Rating Total Contacts Legend: = nactive for new Design = Coax = Hirelco Custom Arrangement ESC Contact Size United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-6

7 NSERT ARRANGEMENTS PER ESC & ML-STD-554 (Except as noted) ESC #20 3 #20 3 #20 2 #20 5 #20 6 #20 2 # # #20 4 #2 7 # #6 9 # # #6 #20 - #2-4 4 #6-3 3 # # # # #6 9 #20 #20 37 # #20 SZE NUMBER OF CONTACTS SERVCE RATNG - 9 NSERT ARRANGMENT 3 - #20 CONTACT SZE FRONT FACE OF SOCKET NSERT SHOWN, PN OPPOSTE SZE 20 CONTACT SZE 6 CONTACT SZE 2 CONTACT United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-7

8 NSERT ARRANGEMENTS PER ESC & ML-STD-554 (Except as noted) ESC # # #2 2 #6 26 #20 27 # # # #6 (EN2997, ESC0, & ESC ONLY) #6 23 # #2 55 # # #6 (EN2997, ESC0, & ESC ONLY) FRONT FACE OF SOCKET NSERT SHOWN, PN OPPOSTE United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-

9 POLARZNG POSTONS & PANEL CUTOUTS ESC MAN KEY A D B PLUG (Front face shown) C C B D A MAN KEYWAY RECEPTACLE (Front face shown) SZE 0 2 thru 2 KEY & KEYWAY DENTFCATON LETTER N Y N Y A B C D N Y C POLARZNG POSTONS (DENTFCATON LETTERS ARE AS DEPCTED ON ORDERNG NFORMATON PAGE) D <> C ØA A ØB 4 PL.005 A ØF E Flat ØG PANEL MOUNTNG JAM NUT MOUNTNG SOLDER MOUNTNG SZE ØA MN ØB.623 [5.0].30/.22 [3.30/3.0].737 [.70].30/.22 [3.30/3.0].922 [23.40].30/.22 [3.30/3.0].9 [.90].30/.22 [3.30/3.0].5 [2.30].30/.22 [3.30/3.0].225 [3.0].30/.22 [3.30/3.0].359 [34.50].30/.22 [3.30/3.0].47 [37.50].30/.22 [3.30/3.0].600 [40.60].54/.45 [3.9/3.6] C BASC.594 [5.09].79 [.26].2 [20.62].906 [23.0] E Flat ±.005 [±0.3].605 [5.37] ØF ±.005 [±0.3].635 [6.3].730 [.54].760 [9.30].97 [23.29].947 [.05].90 [.9].00 [25.65].969 [.6].75 [44.45].05 [2.07].35 [2.3].062 [26.97].66 [47.35].229 [3.22].260 [32.00].56 [29.63] [5.90].354 [34.39].35 [35.].250 [3.75] 2.32 [54.0].479 [37.57].50 [3.35].375 [34.92] [57.25].604 [40.74].635 [4.53] 2.9 [4.00].54/.45 [3.9/3.6].562 [39.67] 2.57 [65.25].5 [47.0].2 [47.2] <> MNMUM DSTANCE BETWEEN ANY TWO SAME-SZE CONNECTOR CENTERS D MN <>.9 [3.70].375 [34.90].560 [39.60].625 [4.25] ØG MN.5 [2.96].572 [4.53].760 [9.30].23 [20.].94 [.05].073 [27.23].9 [30.40].323 [33.5].44 [36.75].697 [43.0] PANEL CUTOUTS DMENSONS ARE N NCHES [MLLMETERS] United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-9

10 ESCYE Hermetic Solder Mount Receptacle (Pin) ESC ØG (.62 [29.52]) MAX.09/.079 [2.77/2.0].94/.34 [4.93/3.40] <>.2/.64 [5.69/4.7] <2> ØE.062/.047 [.57/.9].053/.033 [26.75/26.25] SZE ØE ØG.562- UNEF 0.6- UNEF UNEF UNEF UNEF.- UNEF UNEF UNEF.562- UNEF UN.500/.494 [2.70/2.55].723/.703 [.36/7.6].562/.556 [4.27/4.2].50/.30 [2.59/2.0].750/.744 [9.05/.90].055/.035 [26.0/26.29].2/.06 [20.62/20.47].00/.00 [27.94/27.43].937/.93 [23.0/23.65].220/.200 [30.99/30.4].062/.056 [26.97/26.2].350/.330 [34.29/33.7].7/. [30.5/30.00].470/.450 [37.34/36.3].32/.306 [33.32/33.7].600/.50 [40.64/40.3].437/.43 [36.50/36.35].720/.700 [43.6/43.7].506/.500 [3.25/3.0].977/.957 [50.2/49.70] NOTES: <> = FOR SZE 20 CONTACTS <2> = FOR SZE 6 & 2 CONTACTS DMENSONS ARE N NCHES [MLLMETERS], TOLERANCE UNLESS OTHERWSE NOTED S ±.005 [0.3] United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-0

11 ESCYE0 Hermetic Square Flange Mount Receptacle (Pin) ESC A 2 PL B 2 PL (.62 [29.52]) MAX.04/.04 [2.64/2.3].94/.34 [4.93/3.40] <>.2/.64 [5.69/4.7] <2> ØG ØFH 4 PL R Thd.072/.052 [.3/.32].96/.966 [25.05/.54] SZE A B ØFH ØG R.2 [20.62].594 [5.09].25/.6 [3./2.95].500/.494 [2.70/2.55].562- UNEF [23.0].79 [.26].25/.6 [3./2.95].562/.556 [4.27/4.2].6- UNEF 2.03 [26.9].2 [20.62].25/.6 [3./2.95].750/.744 [9.05/.90] UNEF 4.25 [2.5].906 [23.0].25/.6 [3./2.95].2/.06 [20.62/20.47] UNEF [3.75].969 [.6].25/.6 [3./2.95].937/.93 [23.0/23.65].062- UNEF.343 [34.].062 [26.97].25/.6 [3./2.95].062/.056 [26.97/26.2].- UNEF [36.50].56 [29.63].25/.6 [3./2.95].7/. [30.5/30.00].32- UNEF [39.67].250 [3.75].25/.6 [3./2.95].32/.306 [33.32/33.7].43- UNEF.703 [43.26].375 [34.92].54/.45 [3.9/3.6].437/.43 [36.50/36.35].562- UNEF [50.0].562 [39.67].54/.45 [3.9/3.6].506/.500 [3.25/3.0].2-6 UN <> = FOR SZE 20 CONTACTS <2> = FOR SZE 6 & 2 CONTACTS DMENSONS ARE N NCHES [MLLMETERS], TOLERANCE UNLESS OTHERWSE NOTED S ±.005 [0.3] United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-

12 ESCYE7 Hermetic Jam Nut Mount Receptacle (Pin) SZE ØR X Y <> <2> ESC /.047 [27.3/26.59].92/.6 [30.2/29.49].30/.349 [35.05/34.26].56/.45 [3.5/37.72].64/.60 [4.6/40.9].766/.735 [44.6/44.07].954/.923 [49.63/4.4] 2.07/2.047 [52.7/5.99] 2.2/2.52 [55.42/54.66] /2.403 [6.2/6.04].0/.20 [4.57/3.05].20/.50 [5.33/3.].0/.20 [4.57/3.05].20/.50 [5.33/3.].0/.20 [4.57/3.05].20/.50 [5.33/3.].0/.20 [4.57/3.05].20/.50 [5.33/3.].0/.20 [4.57/3.05].20/.50 [5.33/3.].0/.20 [4.57/3.05].20/.50 [5.33/3.].0/.20 [4.57/3.05].20/.50 [5.33/3.].69/.09 [4.29/2.77].99/.39 [5.05/3.53].69/.09 [4.29/2.77].99/.39 [5.05/3.53].69/.09 [4.29/2.77].99/.39 [5.05/3.53] NOTES: <> = FOR SZE 20 CONTACTS <2> = FOR SZE 6 & 2 CONTACTS ØR M Thd (Lg) F X <> Y <2> JJ Flat P.25/.062 [3./.57] PANEL THCKNESS.039/.09 [26.40/25.9] SZE F JJ Flat (Lg) MAX M Thd P.562- UNEF.37/.097 [3.4/2.46].596/.590 [5.4/4.99].76 [29.] UN.90/.949 [.9/.0] 0.6- UNEF.37/.097 [3.4/2.46].72/.75 [.3/.6].76 [29.] UNEF.04/.073 [2.04/27.25] UNEF.37/.097 [3.4/2.46].90/.902 [23.06/22.9].76 [29.] UNEF.29/.260 [32.79/32.00] UNEF.37/.097 [3.4/2.46].97/.965 [.66/.5].76 [29.] UNEF.39/.360 [35.33/34.54] UNEF.37/.097 [3.4/2.46].096/.090 [27.4/27.69].76 [29.].25- UNEF.56/.45 [3.5/37.72].- UNEF.37/.097 [3.4/2.46].220/. [30.99/30.4].76 [29.].250- UNEF.64/.60 [4.6/40.9] UNEF.37/.097 [3.4/2.46].345/.339 [34.6/34.0].76 [29.].375- UNEF.766/.735 [44.6/44.07] UNEF.4/.2 [3.76/3.25].470/.464 [37.34/37.9].7 [30.7].500- UNEF.954/.923 [49.63/4.4].562- UNEF.4/.2 [3.76/3.25].595/.59 [40.5/40.36].7 [30.7].625- UNEF 2.079/2.04 [52./52.02] UN.4/.2 [3.76/3.25].42/.36 [46.7/46.63].7 [30.7].75-6 UN 2.33/2.300 [59.2/5.42] DMENSONS ARE N NCHES [MLLMETERS], TOLERANCE UNLESS OTHERWSE NOTED S ±.005 [0.3] United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-2

13 ESCKE0 Square Flange Mount Environment Resisting Receptacle ESC H 2 PL. [3.50] MAX G 2 PL.43 [0.95] MN ØFH 4 PL.72/.70 [.49/7.9] Acc Thd.072/.052 [.3/.32] SZE Acc Thd G BASC ØFH H UNEF.6- UNEF UNEF UNF.625- UNEF UNEF UNEF UNEF.062- UNEF UNEF.- UNEF.062- UNEF.32- UNEF.- UNEF.43- UNEF.32- UNEF.562- UNEF.43- UNEF.594 [5.09].30/.22 [3.30/3.0].79 [.26].30/.22 [3.30/3.0].2 [20.62].30/.22 [3.30/3.0].906 [23.0].30/.22 [3.30/3.0].969 [.6].30/.22 [3.30/3.0].062 [26.97].30/.22 [3.30/3.0].56 [29.63].30/.22 [3.30/3.0].250 [3.75].30/.22 [3.30/3.0].375 [34.92].54/.45 [3.9/3.6] UN.750 UNS.562 [39.67].54/.45 [3.9/3.6].2 [20.62].937 [23.0].03 [26.9].25 [2.5].250 [3.75].343 [34.].437 [36.50].562 [39.67].703 [43.26] [50.0] DMENSONS ARE N NCHES [MLLMETERS], TOLERANCE UNLESS OTHERWSE NOTED S ±.005 [0.3] United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-3

14 ESCKE6 Firewall Environment Resisting Plug Without RF Grounding ESC <> Acc Thd ØW.60/.00 [4.06/0.25].320 [.3] MN.0 [29.97] MAX SZE CLASS 2B Acc Thd W MAX UNEF UNF.6- UNEF.625- UNEF UNEF UNEF UNEF.062- UNEF UNEF UNEF.- UNEF.062- UNEF.32- UNEF.- UNEF.43- UNEF.32- UNEF.562- UNEF.43- UNEF.2-6 UN.750- UNS.39 [2.30].9 [.90].66 [29.60].23 [3.].356 [34.42].47 [37.34].65 [4.9].736 [44.07].6 [47.] 2.76 [55.] <> HRELCO HAS NCORPORATED A PATENTED SELF-LOCKNG MECHANSM NTO OUR PLUGS THAT HAVE PROVEN TO STAY LOCKED UNDER EXTREME VBRATON DMENSONS ARE N NCHES [MLLMETERS], TOLERANCE UNLESS OTHERWSE NOTED S ±.005 [0.3] United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-4

15 ESCSE6 Firewall Environment Resisting Plug With RF Grounding ESC GROUND SPRNG <> Acc Thd ØW.60/.00 [4.06/0.25].320 [.3] MN.0 [29.97] MAX SZE CLASS 2B Acc Thd W MAX.562- UNEF UNF.39 [2.30] 0.6- UNEF.625- UNEF.9 [.90] UNEF UNEF.66 [29.60] UNEF UNEF.23 [3.] UNEF UNEF.356 [34.42].- UNEF.062- UNEF.47 [37.34] UNEF.- UNEF.65 [4.9] UNEF.32- UNEF.736 [44.07].562- UNEF.43- UNEF.6 [47.] UN.750- UNS 2.76 [55.] <> HRELCO HAS NCORPORATED A PATENTED SELF-LOCKNG MECHANSM NTO OUR PLUGS THAT HAVE PROVEN TO STAY LOCKED UNDER EXTREME VBRATON DMENSONS ARE N NCHES [MLLMETERS], TOLERANCE UNLESS OTHERWSE NOTED S ±.005 [0.3] United States 760 W. Wharton Drive, Claremont CA. 97 Ph: FAX: Web: Europe 5 Rue Des Longues Raies, Z.. Des Garennes, 7440; Gargenville, France Ph: 33(0) or U.K. 44(0) FAX 33(0) Web: J-5

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