Air Cooled Engine Technology. Roth 9 th Ch 3 Fasteners & Sealing Pages 45 65

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1 Roth 9 th Ch 3 Fasteners & Sealing Pages 45 65

2 1. Engine & equipment can be common or can be designed to perform specific functions. Fasteners Options Features

3 2. The of a fastener is actually an inclined plane wrapped around a shaft. Strength Thread Head

4 3. Apply a light coating of to threads before installing nuts, bolts, and screws. Loctite Grease Oil

5 4. screws are typically used to secure such things as pulleys, gears, and shafts. Set Step Lead

6 5. is the process of cutting threads in a hole using a tool called a tap. Stabbing Tapping Tapering

7 6. is the process of making external threads on a rod using a tool called a die. Shredding Threading Treading

8 7. The threaded portion of a bolt is called the. Slip Rate Grip Length Thread Length

9 8. washers prevent loosening caused by vibration. Clock Maytag Lock

10 9. washers provide a larger clamping surface. Flat Angled Nylon

11 10. Two nuts tightened against one another to prevent loosening are referred to as a nut. Jam Bam Slam

12 11. The nut is fit with a cotter pin to prevent loosening while allowing axial clearance. Rascal Castle Filbert

13 12. nuts cover the sharp end of a bolt for safety. Acorn Double Wall

14 13. nuts are used when something needing frequent adjustment can be tightened by hand. Thumb Cashew Wing

15 14. nuts are designed to create friction reducing the chance for vibration or motion to loosen them. Interference Lock Metric

16 15. Whether standard or metric, are sized by their major, head size, overall, thread and grip length. Bolt is a ranking of tensile strength. Bolts, Width, Length, Pitch, Grade Bolts, Diameter, Length, Pitch, Grade Bolts, Diameter, Length, Ditch, Degree

17 16. The number of slashes on a standard bolt head + is the grade number

18 17. The higher the number on a bolt head, the higher the tensile strength is. Standard Metric Recessed

19 18. When a bolt reaches its load bearing limit it becomes weaker, exceeds its limit and then it stretches. Tensile Torque Elastic

20 19. The thread series, based on pitch or threads per inch are: coarse and fine. UNC, UNF UNZ, UNX UNR, UNS

21 20. Metric threads also have a coarse and a fine rating. The larger the # the the metric thread. Harder Finer Coarser

22 21. There are both handed and handed threads. Right, Left Top, Bottom Under, Over

23 22. Describe a ¼ x 20 x 3 NC bolt: 1/4 outside diameter, 20 threads per inch, 3 long, National Coarse

24 23. Describe a 10 x 1.25 x 120 bolt: 10 millimeter outside diameter, 1.25 millimeters between threads, 120 mm long

25 24. Cleaning threaded holes with a threading tap is called the threads. Thread Files Spark Plug Thread Chaser Erasing Chasing Defacing

26 25. A wrench is used to tighten of things like connecting rods, cylinder heads, & flywheels. Torque Torx Dork

27 26. A goes all the way through something. A hole with a bottom is called a blind hole. Through hole Bullet hole Mole hole

28 27. When drilling a hole to be tapped, a chart is used to determine proper hole diameter. Tap Drill Die Drill Rap Drill

29 28. When tapping a blind hole, used taps in this order: 1), 2), 3). Taper, Plug, Bottom Plug, Bottom, Taper Bottom, Taper, Plug

30 29. The tool that holds a die when cutting external threads is called a die handle or a. Die Hard Die Hard 2 Die Stock

31 30. When cutting threads, a good fluid specific to the material being threaded should be used. Tapping Cutting Organic

32 31. go between the bolt or nut being used & the surface it is being tightened against. Washers Nuts Screws

33 32. Pin varieties include pins, pins, straight, grooved, taper & pins. Cotter, Clevis, Roll Cotter, Dowel, Rolled Gotter, Cotter, Blotter

34 33. are circular spring steel fasteners that fit externally or internally into a groove. Snap rings O rings Retaining Rings

35 34. are used on shafts that have a component which fits on & rotates with the shaft. Keys Gears Belts

36 35. The recess on a shaft for a key is the. Keyslot Keyway Keyseat

37 36. The groove in the pulley or gear is the. Keyway Highway Tollway

38 37. Thread applied to threads prevent them from loosening during service. Sealants Stimulants Adhesives

39 38. Most are resistant to oil, water, gas, grease, salt solutions, and coolant. Gaskets Sealants Humans

40 39. Form in place sealants like are aerobic in nature, meaning they cure with the moisture in the air. PCV PVC RTV

41 40. sealants cure in the absence of air & are used between 2 machined metal surfaces. Aerobic Anaerobic Anorexic

42 41. compounds prevent the metal of threads from cold welding to their component. Antiseize Antisneeze Antifreeze

43 42. are used between engine parts to seal & prevent leakage oil, coolant, vacuum, & pressure. Gaskets Seals Adhesives

44 43.Gaskets can be hard or soft, and made of, neoprene synthetic, cork, or graphite. Fiber, Rubber Steel, Rubber Aluminum, Nylon

45 44. When replacing gaskets, inspect for leakage disassembly, remove the gasket carefully, check the new gasket, use only as directed, start all fasteners by before tightening, tighten the bolts in small incrementally using a tightening, and above all, final tighten the fasteners using a wrench to the proper specification.

46 44. When replacing gaskets, inspect for leakage BEFORE disassembly, remove the OLD gasket carefully, check the new gasket FIT, use SEALANTS only as directed, start all fasteners by HAND before tightening, tighten the bolts in small STEPS incrementally using a tightening PATTERN, and above all, final tighten the fasteners using a TORQUE wrench to the proper specification.

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