# EXERCISE ONE: BEACH BUGGY.

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1 EXERCISE ONE: BEACH BUGGY. Prerequisite knowledge Students should have completed Exercises from the file: Introduction to Assemblies Concept Mates Focus of lesson Commands Used This lesson will focus on using the following commands Assemblies and Mates. This lesson includes Sketching, Extruded Boss/Base, Extruded Cut, Chamfer. Fillet and Mates. Junior Cert 2007 Q1a Leaving Certificate Technology 1

2 Getting Started This model consists of three separate components. Each component Will be drawn separately and assembled in the Assembly screen. When creating part files which will be used to create an assembly you Must ensure that each of the part files are saved in the same folder. Create a Folder in My Documents and name it Each of the part files Must now be saved in this folder. Saving these files in separate folders would Prevent Solidworks from opening the Assembly file at a later date. Part One: Body Save File Creating the Sketch: Select File, Save As, Filename Car Body. Select the Right plane. Create and Dimension a sketch as shown. Creating the Feature: Extrude the sketch to a depth of 80mm As shown below. Junior Cert 2007 Q1a Leaving Certificate Technology 2

3 Creating sketch: Select the Top Plane. Select Top view. Create and dimension the sketch in the Position shown. Extrude the Sketch: Extrude the sketch to a height Of 35mm as shown. Creating Sketch: Select the front face of the buggy as shown Junior Cert 2007 Q1a Leaving Certificate Technology 3

4 Create and diemension A sketch on the selected Surface as shown. As in Exercise Two Add relations between The lengths of each of the Rectangles. Extrude Cut: Select Extrude Cut and Select 2mm as the depth Of cut. Fillet: Create a 2mm fillet On each of the edges As shown. Junior Cert 2007 Q1a Leaving Certificate Technology 4

5 Fillet: Now create a second Set of 2mm fillets On the surfaces shown. Note: We must create these fillets In two steps because of the Inclined edges. Creating the Sketch: For the next sketch select The Right Plane, select a Left view and create and Dimension a sketch of two Circles as shown. Creating Feature: Select Extrude Cut and create a Cut Through all as shown Junior Cert 2007 Q1a Leaving Certificate Technology 5

6 Applying Colour: Apply colour as in previous Exercises as shown and then Save file again. Close File: Close the file Body and open a new Part file. Part Two: Axle Save File Select File, Save As, Filename Axle. Creating the Sketch: Select the Right Plane. Create and Dimension a sketch of a circle as Shown. Creating Feature: Extrude Boss/Base the Sketch to a depth of 90mm as shown. Junior Cert 2007 Q1a Leaving Certificate Technology 6

7 Applying Colour: Apply colour as in previous Exercises as shown and then Save file again. Close File: Close the file Axle and open a new Part file. Part Three: Wheel Save File Select File, Save As, Filename Wheel Creating the Sketch: Select the Right Plane. Create and Dimension a sketch of a circle as Shown. Creating Feature: Extrude Boss/Base the Sketch to a depth of 5 mm as shown Creating the Sketch: Select the front Face of The wheel as shown Junior Cert 2007 Q1a Leaving Certificate Technology 7

8 Create and dimension a Sketch of a circle from The centre of the selected Surface as shown. Creating Feature: Extrude Cut the sketch Through all as before. Applying Colour: Apply colour as in previous Exercises as shown and then Save file again Close File: Close the file Wheel. Junior Cert 2007 Q1a Leaving Certificate Technology 8

9 Assembly: Assemblies are used to assemble or join two or more Solidworks Part files. Opening Assembly Files: Select File and New from the toolbar at the top left hand Corner of the Solidworks Screen. From the dialogue box which Appears select Assembly and Click OK as shown. Solidworks will now bring you Into the Assembly screen. This Screen is similar to the part file Screen with some important Differences. These differences will Be highlighted as we create the assembly. Save File: Note: Select File, Save As, Filename Assembly files will save as.ass files. Getting Started: On the left hand pane of the Screen you will see a dialogue box Titled Insert Component. This box Will allow you to bring in the beach Buggy part files that you have just Created. From this Dialogue box select the Browse button as shown. Junior Cert 2007 Q1a Leaving Certificate Technology 9

10 Browsing for Part Files: When you select browse Solidworks will automatically direct you to the last folder you saved work into, in this case From this folder select the Car body file as shown and select Open You will now be brought back into the Solidworks Screen. In the Insert Component box the file Car Body Should now appear. Click the Ok button To position the model. The Car Body is now visible on your screen. Note: One of the differences you will notices When creating Assemblies is that the Features Button has been replaced with and Assemblies Button In the top left hand corner. The assemblies button offers all the options needed To create an assembly. Insert Axles: To insert the next part file, select Assemblies Button and then select Insert component. On the left hand pane of The Solidworks screen the Insert Components dialogue box Will appear. Click Browse and insert Axle from the Beach Buggy folder. To place the axle on the screen left click Near the back of the car body, as shown. Note: To move a component in an assembly Left click on it, holding down the left Mouse button drag it to a more suitable Area of the screen. Junior Cert 2007 Q1a Leaving Certificate Technology 10

11 Note: Insert Wheels: As there are two axles the last step Will have to be repeated to bring in the Second axle. To insert wheels repeat the method used to insert the axles. Again as there are four wheels the step will have to be carried out Four times. Your assembly screen should now resemble the one Shown below. Introducing Mates: Mates are used in assemblies to join components together. Every time two components are joined together Mates will be Used. Mates add relationships between components and aligns Surfaces or edges. To Create a mate click the assemblies button and the select Creating Mates: The first mate we will create will be to position the Axle in the At the back of the Car Body. Mate:- Click the mate button from the assemblies toolbar. On the left hand pane of the Solidworks screen the Mates dialogue box will appear. The pink mate selections box which Is at the top of the mates dialogue box is used to display The selected parts, edges or surfaces. Junior Cert 2007 Q1a Leaving Certificate Technology 11

12 To begin with select the outside surface of the Axle as shown The Blue mate selections box will now register this face as shown Next select the axle hole at the back of the car body as shown. Solidworks will now automatically make the Axle and the axle hole Concentric as shown. A new dialogue box appears on the screen as can be seen Above. This box allows you to change the mate used or to Confirm the selected mate with the OK button. Now that the axle is in position the next step Is to centre it with the car body. To do this we will Have to use a mate called Width Mate. Introducing Width Mate: Width mate is part of an optional set of mates called Advanced mates. Width mate as the name suggest is Used to set a specific width between two parts. In this case We will use the Width Mate to set the distance between The end of the axle and the car body. Junior Cert 2007 Q1a Leaving Certificate Technology 12

13 Where to find it: Click on the Mate icon. On the mates dialogue box select Advanced Mates and Width Mate as shown. Using Width Mate: When you select the Width Mate option from advanced Mates, Solidworks will ask you To select the surfaces you Wish to set distance between And also to set the distance Required. The box marked Width selection Will contain the surface from which You wish to set the distance from, in This case the Car Body. Left click The car body as shown to select it Next we must select the Tab, this is The surface or edge which will be placed A set distance away from the car body in This case the Axle. First left click in the Tab Selections box as shown Note how the box now changes to a Pink colour. Now left click on the end face Of the Axle as shown. Junior Cert 2007 Q1a Leaving Certificate Technology 13

14 The Tab Selection box will now Contain the axle face you Have selected as shown. Both faces have now been selected So the next step is to select the distance. In advanced mates click on the Distance button to activate the distance and change the Value to 5mm and click OK The end of the axle will now move to Within 5mm of the car body as shown. To mate the front axle to the front of The car body we will repeat the steps Used for the front axle. Select Mates, now select the front axle And the front axle slot in the car body. Junior Cert 2007 Q1a Leaving Certificate Technology 14

15 SolidWorks will automatically add A concentric mate to the axle and slot as Shown. We will now add a width mate to the axle And car body. This time, however, we will Not be able to use the side surface at the Front of the car as it is set at an angle. To create the width mate, select Mates and As before select width mates from the Advanced mates option. Select the end face of the axle as The Width selection, as shown. Next select the straight side surface Of the car body as shown. Finally select the distance button in advanced mates, as before, and set the distance to 5mm. Selecting a Top View will allow You to see the position of the axle. Junior Cert 2007 Q1a Leaving Certificate Technology 15

16 The next step is to mate the wheels to The axles. Select the Mates icon from the assemblies Toolbar. Next select the outside surface of the axle And the inside surface of the hole through The wheel and click OK. This will make the wheel and the axle concentric, as shown. To finish this mate select the outside Surface of the wheel, as shown Now select the end surface of the Axle, as shown Click OK to finish mate. This will align the two selected surfaces. Repeat these steps for each of the remaining three wheels. Junior Cert 2007 Q1a Leaving Certificate Technology 16

17 Finished Assembly: Junior Cert 2007 Q1a Leaving Certificate Technology 17

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