PRAKASH YANTRA UDYOG PVT. LTD. [Heavy Forged Division An ISO Company]

Transcription

1 Annexure: 1 FORGING PRODUCTS THAT CAN BE MANUFACTURED BY US 1. ROUND SHAFTS / ROLLS ITEMS PARTICULARS MATERIAL UPT0 Ф 800mm UPTO LENGTH mm. UPTO WEIGHT 15 Ton. Carbon Steel/ Alloy Steel/ Stainless Steel. 2. SQUARE/ RECTANGULAR SHAFTS UPTO 700 mm UPTO LENGTH 8000 mm UPTO WEIGHT 15 Ton DO GEAR BLANKS / SOLID CRANE WHEELS UPTO Ф 1000 mm WEIGHT 5000 Kgs DO RINGS UPTO Ф 3000 mm WEIGHT 5000 Kgs DO BUSHES, ROTORS, TRUNIONS UPTO 5000 Kgs. Single Pc DO COUPLINGS, BLOCKS, HUBS & SPINDLES UPTO 5000 Kgs. Single Pc DO HOLLOW SHAFT Upto Ф 800 mm OD Upto Ф 800 mm ID Length 8,000 mm Forging Wt. 15 T -----DO-----

2 Annexure: 2 FACILITIES AVAILABLE WITH THE GROUP 1. FORGE SHOP QTY. 1. Hydraulic Press of 1500 Ton with General Manupulator 10 Ton Meter 2. Ring Rolling (Capacity Dia 3000mm Height up to 800mm) (England ) General (England ) 2. HEATING FURNACE 1. Oil Fired Bogie Type Furnace Upto 1400ºC Size 2.5 x 2.5 x 10.5mtr. With Multi -zones Temperature Measurements. 2. Oil Fired Bogie Type Furnace Upto 1400ºC Size 2.5 x 2.5 x 6.5mtr. With Multi-zone Temperature Measurements. 3. Oil Fired Pusher Type Furnace up to 1400ºC Size 1 x1 x 10 mtr. With Multi-zone Temperature Measurements. QTY. 4. Oil Fired Chamber Type Furnace Upto 1400ºC Size 2x1.5 x 2 mtr. With Multi-zone Temperature Measurements. 3. CUTTING SHOP NO. MACHINES QTY. REMARKS 1. BANDSAW MACHINE 1000 mm ITL For All Type of Material 2. BANDSAW MACHINE ITL For All Type of Material 300 mm

3 HEAT TREATMENT FACILITIES 4. HEAT TREATMENT FACILITIES CAPACITY QTY. 1. Oil Fired Bogie Type Furnace Upto 1200ºC Size 4 x 2.5 x 9 mtr. With Multi-zone Temperature Measurements 50 Tons 2. Oil Fired Bogie Type Furnace Upto 1200ºC ---- Size 2 x 2 x 7 mtr. With Multi-zone Temperature Measurements 3. Water Quenching Tank ---- (2.5 x 3.5 x 9 Mtr.) 4. Polymer Quenching Tank ---- (2.5 x 3.5 x 9 Mtr.)

4 Annexure: 3 5. TESTING FACILITIES QTY. 1. DIGITAL UNIVERSAL TESTING MACHINE model UTK-200 kn (E) along with Software. [Mfg. by: Krystal Elmec]. 2. ULTRASONIC FLAW DETECTOR model Einstein-II DGS, [Mfg. by: Modsonic Instruments]. 3. IMPACT TESTING MACHINE model KI-300 [Mfg. By: Krystal Elmec]. 4. OPTICAL BRINELL HARDNESS TESTING MACHINE model KB-3000 (O) [Mfg. by: Krystal Elmec]. 5. DEWINTER TRINOCULAR INVERTED METALLURGICAL MICROSCOPE Model DMI-CROWN II, with IMAGE ANAYSIS SYSTEM. 6. DOUBLE DISC POLISHING MACHINE, [Mfg. by: Radical Instruments]. 7. PROFILE PROJECTOR model RPP-250, [Mfg. by: Radical Instruments]. 8. MAGNETIC PARTICAL TESTING MACHINE- YOKE Type. 9. D.P. TEST KIT.

5 6. MEASURING AND CHECKING INSTRUMENTS (A) VERNIER CALLIPERS MITUTYO Range mm Range mm 1 SET 1 SET (B) OUTSIDE MITUTYO Range mm 1 SET MICROMETERS (C) INSIDE MICROMETERS MITUTYO Range mm Range mm 1 SET 1 SET (D) VERNIER HEIGHT MITUTYO Range mm 02 Nos. GAUGE (E) SURFACE PLATES BAGSONS Size 1000x1000 mm GRANITE (F) MACHANICAL SOMET COMPARATOR (CZECK) (G) THREAD PITCH MITUTYO Range 0-25 mm MICROMETER (H) FLANGE MICROMETER MITUTYO Range mm (I) GEAR TOOTH MITUTYO Range mm VERNIER (J) SINE BAR ACCURATE Size 300 & 127 mm Each (K) SLIP GAUGE SOMET SET (L) SURFACE PLATE BAGSONS Size 1200x1800 mm Size 600X600 mm (M) STRAIGHT EDGE BAGSONS Size 2000 mm Size 1000 mm (N) SURFACE TESTER MITUTYO SET. (O) ФL BORE INDICATOR MITUTYO Range mm 5 SETS

6 Annexure: 4 MACHINE SHOP 7 VERTICAL BORING MACHINES (A) Vertical Boring Machine Richards Dia 5000 mm (With Hydro Copying (England) Height 3000 mm Attachment) (B) Vertical Boring Machine STANCO Dia 1650 mm o (With Hydro Copying Height 1000 mm. Attachment) 8. HORIZONTAL BORING MACHINE: - (A) Horizontal Ram Boring Machine SKODA Spindle Dia 160 mm with E 20 Rotary Table with Ram Size 450 X 450 mm DRO L.T mm (Floor Type) V.T mm Ram Travel 1600 mm (B) Horizontal Boring Machine NILES Spindle Dia 160 mm (Floor Type) L.T mm V.T mm Floor Plate Size 7000 mm X 4000 mm

7 MACHINE SHOP PRAKASH YANTRA UDYOG PVT. LTD. (C) Horizontal Boring Machine WMW Spindle Dia 125 mm (Floor Type) (German) L.T mm V.T mm Floor Plate Size 7000 mm X 4000 mm (D) Horizontal Boring Machine MHB Spindle Dia 125mm (Floor Type) C.T 1500 mm V.T 2000 mm Floor Plate Size 4000 mm X 4000 mm (E) Horizontal Boring TOS W 9 Spindle Dia 90 mm Machine C.T mm (Table Type) with DRO. L.T mm V.T. 900 mm (F) Horizontal Boring RICHARDS Face Chuck Dia 700 mm Machine (ENGLAND) Table Size 1800 X 1800 mm (Table Type) C.T mm L.T mm V.T mm (G) Horizontal Boring Machine RICHARDS Chuck Dia 700 mm (Table Type) (ENGLAND) C.T. 900 mm L.T mm V.T. 900 mm

8 9. LATH MACHINES: - MACHINE SHOP 1. Centre Lathe Krevar (England) 2. Centre Lathe WMW (Germany) Max. Swing Ф mm Between Centers 9000 mm Max. Swing Ф 800 mm Between Centers 6000 mm 3. CNC Lathe France Swing over Bed 600 mm Swing over Carriage-400 mm Between Centres-6800 mm 4. Centre Lathe BECO HD 65 B Max. Swing Ф 800 mm Between Centers mm 5. Bombay Lathe Kirloskar Max Swing Ф mm Between Centre 2000 mm 6. Enterprises Lathe Kirloskar Max. Swing Ф mm Between Centers 3000 mm 7. Enterprises Lathe Kirloskar Max. Swing Ф mm Between Centers 1500 mm

9 MACHINE SHOP 10. MILLING & DRILLING MACHINES: - (A) RaФl Drilling Machine HMT (R.M.- 65) Swing Arm 2000 mm 03 Nos. (B) Vertical Milling Machine Russian Size 300 X 300 X 800 mm (C) Horizontal Milling Machine FK 100 TOS Size 1800 X 500 X 1200 mm 0 (D) CNC Milling Machine Italian Size 300 X 300 X 800 mm 0 (F) Hydro Coping Milling Machine Rigid Size 300 X 300 X 800 mm PLANO MILLER: - (A) Plano Miller Width 4000mm 0 Length 11000mm Height 3000mm (B) Plano Miller UCIMU Width 1200mm 0 (C) Plano Miller EZIO PENSOTTI Length 4000mm Height 1000mm Width 1200mm Length 4000mm Height 1000mm 0

10 Annexure: MATERIAL HANDLING FACILITIES CAPACITY QTY. 1. E.O.T Crane 50 Tons. / 5 Tons. 2. E.O.T. Crane 30 Tons. / 5 Tons E.O.T. Crane 10 Tons E.O.T. Crane 5 Tons.

11 13. POWER CAPACITY QTY. 1. U.P.E.B. Connection 95 KVA 2. U.P.E.B. Connection 200 KVA 3. D.G. SET 1000 KVA D.G. SET 320 KVA 5. D.G. SET 110 KVA 6. D.G. SET 63 KVA 14. WORK SHED: X 280 FEETS X220 FEETS 0