FINISH MACHINING OF TURBINE CASINGS, BLADES & PARTING PLANE FASTENERS FOR OEM & SPARE PARTS. Star Wire (India) Engineering Limited, Sec-58,Faridabad

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1 FINISH MACHINING OF TURBINE CASINGS, BLADES & PARTING PLANE FASTENERS FOR OEM & SPARE PARTS Star Wire (India) Engineering Limited, Sec-58,Faridabad

2 Castings Blade Flats Forged & Rolled Steels ESR Grade Materials Finish Machined Casings & Fastners

3 EXPERIENCE & CAPABILITY FOR STEEL CASTINGS & FORGED,ROLLED STEELS Castings in various Grades of materials such as G20Mo5) for IP Outer Casings G17CrMo9-10) for IP outer Casings G17CrMoV510) for HP Outer,IP inner,hp Inner & ESVCV casings GX12CrMoWVNbN10-11) for Super Critical Temp Turbines ASTM A 743 CA6NM/CF3M/CF8M for Hydro Turbine High Tensile Carbon Steel Castings for General Engineering application Present Capacity for Super Critical Steam Turbines Casings Up to 65 MT single pc for Creep Resistant Materials grades Forged & Rolled Steels. We are already approved by BHEL / NTPC for Blade Steel,Fasteners,Generators Material Grade Such as: X12CrMoWVNb-N10-1-1, X22CrMoV121, X20Cr13

4 FINISH MACHINED PRODUCTS ST Inner Casings & Outer Casings- 270 MW to 800 MW Hydro Turbine Components. Such as Crown, Band & Valve Body Large Size Bolts,Studs & Cap Nuts for Parting Plane and Coupling Bolts. IV & CV Casings and ESV & CV Casings Reconditioning of Turbine Equipments Finish machining on Large Size Fabrications for Turbine & Generator

5 MAINTENANCE SPARES, O&M SPARES, INSURANCE SPARES, MANDATORY SPARES FOR TURBINES AND COAL MILLS Fasteners Studs & Cap Nuts Sealing Rings and Covers for Shaft and casing. Inlet Inserts and Pipes and flanges Spares for Coal Mills such as upper & Lower Journal Heads assembly for XRP-583,603, 623 & XRP-803 Coal Mills. Inner and Outer casings for steam Turbines Steam Governing Valves Casings and its internals Fix and Moving Sealing Rings and Crown Bands for Hydro Turbines.

6 INSITU REPAIR & RE-FURBISHMENT Machining of Rotor Shafts Machining of Turbine casing Machining and Replacement of Blades

7 IP INNER CASING -270 MW BHEL HWR,INDIA

8 CLIENT- BHEL, ITEM- FINISH MACHINED HP OUTER CASING 270 MW WEIGHT- 33MT, MATERIAL- HW (G 17 CR MOV 510 )

9 CLIENT- BHEL, ITEM- FINISH MACHINED HP OUTER CASING 270 MW WEIGHT- 33MT, MATERIAL- HW (G 17 Cr MoV 510 )

10 IP INNER CASING -270 MW BHEL HWR,INDIA

11 IP INNER CASING 210 MW BHEL HWR

12 IP OUTER CASING 270 MW FINISH MACHINED

13 CLIENT : BHEL,Hwr ITEM :Finish Machined HP INNER CASING UP for 270 MW Turbine MATL : HW (GS 17CrMoV511) WEIGHT : 7 MT Each half

14 PARTING PLANE FASTENERS (STUDS & CAP NUTS)

15 HYDRO TURBINE-CROWN CASTING-M/S IMPSA ARGENTINA

16 FORGED & ROLLED STEELS

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18 CNC MACHINING FACILITY BAY -1 & BAY-2 SIZE: 90 M X 23 M X 15 M EACH

19 MAIN MACHINES & EQUIPMENTS CNC Vertical Boring Machine : Swing Dia 6M X 5M Height HNK,Korea make CNC Vertical Boring Machine : Swing 4.5 M X 4M Height _ QIQIHAR,China CNC Floor Type Horizontal Borer : Spindle Dia 160 mm - SCHARMANN make CNC Table Type Horizontal Borer : Spindle Dia 130 mm -PEGARD,Belgium make Detailed description of CNC machines installed is available on request.

20 MAIN MACHINES & EQUIPMENTS Radial Drilling M/C - with Universal Head : Dia 90 mm _ COLLET,Italy make CNC Centre Lathes : ABC:1000mm X 300 mm Dia -JYOTI,India make New Conventional Centre Lathes & Vertical Milling Machine EOT Crane s : 70 MT in Bay 1 & 50 MT in Bay 2 Marking Table : Size 6M X 6M Detailed description of CNC machines installed is available on request.

21 CNC VERTICAL BORING MACHINE (SIEMENS 840D CONTROLS ) NT 50/60 HNK, KOREA Swing Dia. Table Dia. Max Turning Height X-Axis Z-Axis Ram Size Max Weight Capacity of Work piece 6000 mm 5000 mm 5000 mm 3500 mm 2500 mm 400x400 mm 80 MT

22 CLIENT- BHEL ITEM- FINISH MACHINED HP OUTER CASING 270 MW WEIGHT- 33MT MATERIAL- HW (G 17 Cr MoV 510 )

23 RUNNER BAND FOR HYDRO TURBINE DIA : 4 M MATERIAL- ASTM A 743 GR CA6NM

24 CNC VERTICAL BORING MACHINE : SWING 4.5 M X 4M HEIGHT _ QIQIHAR,CHINA

25 CNC HORIZONTAL FLOOR BORER - HEAVY CUT 3.3 SCHARMANN,GERMANY MAKE (SIEMENS 840D CONTROLS) Spindle diameter mm X Column travel 18M Y Headstock vertical travel 4M Z Ram spindle stroke W Work spindle stroke W+Z Ram square section 1M 1M 2M 400 mm x 400 mm All axes with hydrostatic bearing, Rotary Table size 3500 x 3000 mm Table load capacity 65 tons

26 CNC HBM Floor Type : Scharmann Heavy-Cut

27 CNC HBM Floor Type : Scharmann Heavy-Cut

28 CLIENT- BHEL ITEM- FINISH MACHINED HP OUTER CASING 270 MW WEIGHT- 33MT MATERIAL- HW (G 17 CR MOV 510 )

29 CLIENT :- BHEL HARIDWAR, India ITEM :- IP OUTER CASING UH for 250 MW Turbine MATL.:- HW ( G 20 Mo5 ) WEIGHT :- 15 MT

30 CNC HORIZONTAL BORER TABLE TYPE PEGARD,BELGIUM MAKE SIEMENS Control, faceplate with facing slide, Spindle 130 mm, X-travel 3000 mm, Y travel 2000 mm Column travel in spindle direction 1500 mm Spindle stroke 950mm Spindle speeds up to 1200 rpm, Faceplate 700 mm, facing slide movement (U-axis) 180 mm, facing dia. upto 1250 mm Spindle taper ISO 50 Table Size 1420 x 2000 mm Job weight 12 tons

31 CNC HBM Table Type : PEGARD

32 CNC HBM Table Type : PEGARD

33 CNC HBM Table Type : PEGARD

34 RADIAL DRILLING M/C - WITH UNIVERSAL HEAD : DIA 90 MM COLLET,ITALY MAKE

35 RADIAL DRILLING M/C - WITH UNIVERSAL HEAD : DIA 90 MM COLLET,ITALY MAKE

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37 NEW LATHES ABC: 2000MMX 350MM DIA

38 CUTTING MACHINE

39 IN-HOUSE ROUGH MACHINING FACILITY

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41 THANK YOU & WE SOLICITE YOUR PATRONAGE