THE COMPANY PROFILE machine tool manufacturing started

Transcription

1 THE COMPANY PROFILE

2 THE COMPANY PROFILE The machine tools bearing the ŠKODA trademark have been manufactured since For years, the machine tool production volume and exports had been growing until the wide range of machine types and modifications gave rise to the reputation of high technical standard, reliability and excellent workmanship. The valuable ŠKODA tradition is now continued by the company ŠKODA MACHINE TOOL a.s. that, in the environment of harsh competition, maintains its leading position in the market of heavy horizontal machines. The company is also a well-known manufacturer of heavy lathes and special machines. The ŠKODA machines find application in advanced industrial operations utilizing state-of-the-art technology and characterized by high labour productivity; they are popular with the most demanding customers worldwide. To maintain and extend its market share, the company innovates its products in regular intervals. Since May 1998, the company has been certified for compliance with the ISO 9001 quality system foundation of the ŠKODA company 1911 machine tool manufacturing started 1990 following the velvet revolution in 1989, the company transformation and formation of a joint-venture operation with the German company Dörries Scharmann 1997 return to the ŠKODA Group 2005 ŠKODA MACHINE TOOL (ŠMT) acquired by a Russian investor 2007 the company affiliate EASTERN SKODA (Shenyang) MACHINE TOOL Modernization CO., LTD. founded in China 2011 ŠMT acquired by a Czech investor, ALTA Group

3 CONTRACT CYCLE Marketing and sales The products of the company ŠKODA MACHINE TOOL a.s. find application in the most demanding markets worldwide. Apart from own sales staff, the company uses an international network of local sales representatives. These are experts in the field of heavy machine tools and disseminate detailed information on the company products and services in their respective territories. The sales representatives help implement the company policy of timely assistance to the potential customers in seeking solutions to their requirements and problems. Some of the sales representatives are qualified to provide technical services for the company products. Manufacturing and assembly Machining of all key component parts of machine tools takes place at the company manufacturing premises in Plzeň, Czech Republic. Following careful tests on all machine parts, the machine is built in the assembly hall. There, prior to the machine shipment, the basic machine functions are demonstrated to the customer. The assembly hall parameters are: length 85 m, width 35 m, height 26 m cranes: 80 t maximum lifting height 19 m 2 x 50 t maximum lifting height 13 m. Product design The high technical level of the company products is maintained by the research, development, design and manufacturing functions of the company. All products are subject to innovation efforts aimed at improvements of the technical parameters and user value of the company products. Company designers and development engineers cooperate with technical colleges and research institutes. The customers will receive assistance in planning their workstations tailored to their specific technological requirements. The extensive experience of the company project designers is the best guaranty for finding the best solutions for the planned workstations regarding labour efficiency and reasonable investment costs. Machine taking-over at the customer s company A team of company specialists install the delivered machine on the foundation block built earlier. During the taking-over procedure, all machine functions are checked and the specified measurements and technological tests performed. The company ŠKODA MACHINE TOOL a.s. offers machine programmer, operator and maintenance training programs including the services of a programmer specialist who will supervise the full operational start of the machine at the customer s factory.

4 MILLING AND BORING MACHINES Horizontal milling and boring machines intended for precision power machining of large work pieces of complex shapes The machine frame is a rigid grey-iron casting The spindle body is a rigid enclosed housing Wide speed range and other excellent machine parameters HCW : hydrostatic ways, HCW 1000: sliding ways, FCW: rolling-contact ways Straight-line sleeve extension provided for by a levelling system acting along the full extension length and accommodating the additional loading from the technological accessories used Large work space Continuous control systems (Siemens, Fanuc, Heidenhain) as selected by the customer Specific machine component parts purchased from renowned world manufacturers TYP FCW 150 HCW 1000 HCW 2000 E HCW 2000 HCW 3000 HCW 4000 HCW 5000 Spindle diameter (mm) 140, , 160, , 200, , 250, , 280, 300 Power of main drive (kw) Max. spindle revolution (min -1 ) / Ram cross section (mm) 360 x 400 without Ram 400 x x x x x 680 Ram travel Z axis (mm) (column travel) Spindle travel W axis (mm) Z + W (mm) Headstock travel Y axis (mm)

5 UNIVERSAL CENTRE LATHES GENERAL OVERHAULING AND MACHINE MODERNISATION PROJECTS The ŠKODA SR 1000 SR 6000 heavy horizontal lathe series includes NC machines of modern concept intended for efficient and precision machining of axial work pieces. The machine design allows for high flexibility in the machine part configuration. Supplied with these machines can be a wide assortment of accessories for milling, grinding, boring and special operations facilitating complete work-piece machining. Thanks to this feature, the ŠKODA lathes can efficiently machine parts like crankshafts or turbine rotors including slotting. Technical parameters: Swing over carriage: mm Max. workpiece weight: t Max. workpiece length: mm Power of main drive: kw The company offers general overhauls and modernization projects for ŠKODA horizontal machines and lathes, and similar machines of other leading world manufacturers. Modernization usually includes installation of a CNC system supplied by Siemens, Heidenhain or Fanuc. By replacing certain machine parts, the technical parameters of the machine can be significantly improved. The company will take care of the machine dismantling and installation of the modernized machine at the customer s factory, as well as of the training programs for the machine operators, programmers and maintenance staff with the necessary documentation readily supplied. With horizontal machines, following the customer requirements, the machine modernization may include extended spindle speed range, extended machine travel in axes X and Y or installation of independent drive systems for spindle and sleeve. The technological capabilities of the machine can be improved by supplies of new milling and boring heads, installation of an automated tool exchange system or supply of a new turntable of the TDV series. Regarding lathes, modernization projects usually result in significant parameter improvements and application of additional technological accessories.

6 TECHNOLOGICAL ACCESSORIES MAIN MARKETS Horizontal boring machines Tool cooling (through the axial hole or external) Automated tool exchange Automated machine accessory exchange Milling and boring heads 5-axis machining heads Chip conveyor (belt-type, vibrating) Clamping plates Turntables (loading capacity 30 to 400 t) Work-piece and tool probes Indexing equipment Universal centre lathes Automated turret heads Plate rests Grinding equipment for machining internal and external work-piece surfaces Milling equipment Work rests (rolling-contact, sliding, hydrostatic) Probes to check the condition of tool and work piece Boring rods Chip conveyors China Germany Netherlands Czech India Poland Ukraine Russia Korea Japan Other TARGET PRODUCT LINES Energetics Transport equipment Presses Marine Industry Chemical Industry Metallurgy Other

7 Prague Pilsen Kuřim ŠKODA MACHINE TOOL a.s. Tylova 57, Plzeň Czech Republic Phone: Fax: CTL COMP PROF EN