Established : Year 2010 ISO 9001:2008 & ISO Certified Company.
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1 Established : Year 2010 ISO 9001:2008 & ISO Certified Company.
2 JNJ Machines Pvt. Ltd. EXPERTISE IN CRITICAL MACHINING & FABRICATION The Founder Mr. R.K. Jain THE UNIT - Hazira Works Units, 20 kms From Surat Plot no. 762, GIDC Icchapore Hazira, Bypass, Bhatpore Near Auro University. Surat. INDIA
3 Our Vision The JNJ Company Presentation 3 With innovation and entrepreneurship as the driving force, JNJ machines Pvt. Ltd. Shall provide world class quality of engineering goods & services to the sectors of nation s importance in the field of Heavy Engineering, Aerospace, Defence, Supercritical Turbines & Boilers, Oil and Gas and General Engineering. Company Profile Presentation Our Vision
4 4 Company Profile Presentation JNJ s Business
5 Our Capability The JNJ Company Presentation 5 CNC Machining and Fabrication of Critical Components manufacturing for Power Plant Equipment's (Boiler, Turbine, Mills, Fans etc.) The Manufacturing Process includes all type of mechanical engineering activities viz. Fabrication, Machining, Shearing, Pressing, Bending, Profiling, Shrink Fitting, Hot Forming, Cold forming etc Manufacturing of critical high Pressure Vessels & Heat Exchangers. Capability to work on various ferrous and non ferrous metals. (SS, Copper, Bronze, Titanium, Duplex, Inconel Invar etc..) NPCIL & ITER ( International Thermonuclear Experimental Reactor) accredited facility Manufacturing of precision components for Aerospace, Space (SAC-Ahmedabad) & Nuclear Power to name the major sectors as our customer. Fabrication of Piping, Plant and Building structures. Financial capability to under take large scale projects Our product range varies widely in terms of weight upto 100 Ton, size 18Mtr X 5Mtr X 5 Mtr & highest complexity level to cater to the requirement of all the core manufacturing sectors. Experienced and dynamic team with Strong engineering background Company Profile Presentation JNJ s Business Our Capability
6 JNJ S Strengths The JNJ Company Presentation 6 High level HSE Practices World class quality On time Delivery Cost Competitiveness Well structured, competent team Ability to understand and perform critical engineering tasks Well managed Project Sites with minimum hassles Detailed process mapping before start of real execution and customer involvement. Company Profile Presentation JNJ s Business JNJ S Strengths
7 Our Key Clients The JNJ Company Presentation 7 Company Profile Presentation JNJ s Business Our Key Clients
8 Plan Layout The JNJ Company Presentation 8 (Not to Scale) Company Profile Presentation JNJ s Business Plan Layout
9 Infrastructure Layout Area The JNJ Company Presentation 9 Sr. No Activity Area Area in Sq.m 1 Machine Shop Area Covered Fabrication Area Open Fabrication Area Surface Prep. / Blasting Heat Treatment Furnace 25 6 Stores Contractor Offices Admin Building & Main Office Approach Rd.& Gardening 1057 TOTAL Company Profile Presentation JNJ s Business Infrastructure Layout Area
10 Machining Infrastructure The JNJ Company Presentation 10 Facilities CNC Horizontal Boring Machine 1 No. CNC Vertical Turning Centre 1 No. Specification X-12m, Y-5m, Z+W - 2.6m, Rotary table 3.5X3.5m. Table capacity 50T Max Swing - 5.2m, Table 4 m, Height 2.6m With Live Centre Milling Axis and Angle head CNC Forming Lathe Machine 2 No. Diameter 350mm, Length 1.2m Universal Drill Machine EOT Crane Up to 50 mm drill diameter 80/ 25 MT Make-Anupam Span 24 Mtr Outsourced facilities Conventional Lathes 6 No. Conventional Milling Machine 2 No Radial Drill Machines 5 No. Surface Grinder Max. Diameter 900 (unit) Length - 6m X - 2m,Y - 2m with rotary table Diameter 80 mm 1000 mm Company Profile Presentation JNJ s Business Machining Infrastructure
11 Horizontal Boring Machine MP7 (JUARISTI) The JNJ Company Presentation 11 Machine Description Specification Spindle Diameter: 205 mm Power: 100 kw Square RAM: mm "X" Travel: mm "Y" Travel: 5000 mm RAM cross Travel "Z": 1400 mm Spindle axial Travel W: 1200 mm Control: SIEMENS 840 D Rotary Table m B axis: Hydrostatic Load capacity: 100 MT Date Of Installation: December 2012 Last Calibration Oct 2016 Company Profile Presentation JNJ s Business Horizontal Boring Machine MP7 (JUARISTI)
12 VTC Machine (HNK) The JNJ Company Presentation 12 Machine Description Specification Work Piece maximum diameter Work piece max. height Load capacity Table diameter Automatic Tool changer: 12 station 5000 mm 2500mm 50 MT 4000 mm 5000 mm Right angle head Available Live spindle 1500 RPM Control: Fanuc Date Of Installation June 2012 Last Calibration April 2015 Work piece max. height 2500mm Company Profile Presentation JNJ s Business VTC Machine (HNK)
13 Fabrication / Forming Infrastructure The JNJ Company Presentation 13 Facilities Automatic Double head Submerged arc tandem welding machine* Plasma Cutting / Oxy Fuel machine* SAW Machine- SMAW Machine Specification Automatic SAW machine Up to 60 Thick 1200 Amp 600 Amp and 300 Amp TIG Welding Machine MIG Welding Machine PT, UT, MPI, Facility Fabrication Area Cranes( Overhead and Portable) Mother over and Portable Oven As shown in Map 80T+25T, 12T,20T,20T 50 Nos. Shot Blasting machine 1 Spray Painting Equipment 3 Compressor Portable Cutting machines 75 HP 90 Thick Company Profile Presentation JNJ s Business Fabrication / Forming Infrastructure
14 Key Job Executed at JNJ The JNJ Company Presentation 14 Description Fabrication of Structural Beam Transportation Frame Tile Plate Turbine Lifting Beam Fixture Element formed containers Steel Canister Machining Reflector Dish Manufacturing of Base section components Lime Hydrator Forging Block Ash Lock Manufacturing of TG Building structure Manufacturing of Base section components Manufacturing of Water cooled roof Manufacturing of coal mill components Chemical Plant heat exchanger Client / End User DODSAL Enterprises Pvt. Ltd/ NPCIL, Kakrapar L&T HED/ITER, France SAC/ISRO L&TMHPS/RRVUNL JAIVAL/BOEING L&T Howden/NTPC Godrej/Advance System Lab SAC L&T/ITER Tata Chemicals Ltd., Mithapur Schuler, Germany L&THED/Lurgi, South Africa DODSAL/NPCIL L&T/ITER JSPL L&TMHPS/RRVUNL Tata Chemicals Ltd. Company Profile Presentation JNJ s Business Key Job Executed at JNJ
15 15 Company Profile Presentation Key Approvals
16 Key Approvals 16 Company Profile Presentation Key Approvals
17 Key Approvals 17 Company Profile Presentation Key Approvals
18 Key Approvals 18 Company Profile Presentation Key Approvals
19 Key Approvals 19 Company Profile Presentation Key Approvals
20 20 Company Profile Presentation Key Job Executed (Fabrication & Machining)
21 Coal Pulverizer Mill 21 Company Profile Presentation Key Job Executed (Fabrication & Machining) Coal Pulverizer Mill
22 Coal Pulverizer Mill- Ibikinada Project, Japan 22 Company Profile Presentation Key Job Executed (Fabrication & Machining) Coal Pulverizer Mill- Ibikinada Project, Japan
23 Coal Pulverizer Mill CNC Machining Middle Housing with Roller Cover & Journal Head 23 Company Profile Presentation Key Executed Jobs Machining & Fabrication Coal Pulverizer Mill CNC Machining Middle Housing with Roller Cover
24 Titanium Preheater (Shell & Tube Type) 24 Company Profile Presentation Key Job Executed (Fabrication & Machining) Titanium Preheater (Shell & Tube Type)
25 Calciner Gas Cooler 25 Company Profile Presentation Key Job Executed (Fabrication & Machining) Calciner Gas Cooler
26 Water Cooled Roof 26 Company Profile Presentation Key Job Executed (Fabrication & Machining) Water Cooled Roof
27 Lime Hydrator 27 Company Profile Presentation Key Job Executed (Fabrication & Machining) Lime Hydrator
28 Brine Preheater (Shell & Tube Type) 28 Company Profile Presentation Key Job Executed (Fabrication & Machining) Brine Preheater (Shell & Tube Type)
29 Cyclone Cylinder 29 Company Profile Presentation Key Job Executed (Fabrication & Machining) Cyclone Cylinder
30 Ammonia Condenser (Shell & Tube Type) 30 Company Profile Presentation Key Job Executed (Fabrication & Machining) Ammonia Condenser (Shell & Tube Type)
31 Ring Flange 31 Company Profile Presentation Key Job Executed (Fabrication & Machining) Ring Flange
32 GAS Turbine Casing 32 Company Profile Presentation Key Job Executed (Fabrication & Machining) GAS Turbine Casing
33 Repairing of Casing 33 Company Profile Presentation Key Job Executed (Fabrication & Machining) Repairing of Casing
34 Baffle Plate for Condenser 34 Company Profile Presentation Key Job Executed (Fabrication & Machining) Baffle Plate for Condenser
35 Condenser Tube Plate Drilling 35 Company Profile Presentation Key Job Executed (Fabrication & Machining) Condenser Tube Plate Drilling
36 LC Tier Fixture 36 Company Profile Presentation Key Job Executed (Fabrication & Machining) LC Tier Fixture
37 Fan Transition Duct - Conical 37 Company Profile Presentation Key Job Executed (Fabrication & Machining) Fan Transition Duct - Conical
38 Fabricated Beam 38 Company Profile Presentation Key Job Executed (Fabrication & Machining) Fabricated Beam
39 Turbine Lifting Beam 39 Company Profile Presentation Key Job Executed (Fabrication & Machining) Turbine Lifting Beam
40 40 Company Profile Presentation Key executed Jobs (Machining)
41 Canisters for Agni-5 Missiles ( 2.5 Mtr and 1.2 Mtr height) 41 Company Profile Presentation Key executed Jobs (Machining) Canisters for Agni-5 Missiles ( 2.5 Mtr and 1.2 Mtr height)
42 Grinding Table for Coal Pulverizer Mill 42 Company Profile Presentation Key executed Jobs (Machining) Grinding Table for Coal Pulverizer Mill
43 HP Casing for Steam Turbine 43 Company Profile Presentation Key executed Jobs (Machining) HP Casing for Steam Turbine
44 Shell for Reactor 44 Company Profile Presentation Key executed Jobs (Machining) Shell for Reactor
45 Gassifier Shell Wep Machining 45 Company Profile Presentation Key executed Jobs (Machining) Gassifier Shell Wep Machining
46 HNB / DNB Flange 46 Company Profile Presentation Key executed Jobs (Machining) HNB / DNB Flange
47 TOP Plate 47 Company Profile Presentation Key executed Jobs (Machining) TOP Plate
48 2017 ALL RIGHT RESERVED BY JNJ MACHINES PVT LTD.
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