IKEGAI MACHINE TOOLS FOR CUSTOMIZED USE

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Piers McBride
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1 THE ART OF TECHNOLOGY IKEGAI MACHINE TOOLS FOR CUSTOMIZED USE 1

2 CONTENTS Please click slide title. CM0J110616HP 2

3 USER + IKEGAI = SPECIALIZED MACHINES IKEGAI as specialized machine player in the manufacturing industry 3

WHEEL SHAFT HOLE MACHINING LATHE WHEEL BREAK DISK LATHE For

Turning of all 4 disk faces simultaneously can be achieved by

For turning of wheel thread Simultaneous machine threading of

4 WHEEL SHAFT HOLE MACHINING LATHE WHEEL BREAK DISK LATHE For turning of train wheel face and boss hole Honing of boss hole is also available. Machine Tools for Railway Industry For turning of break disk Turning of all 4 disk faces simultaneously can be achieved by using 2 saddles. For turning of wheel thread Simultaneous machine threading of both L/R wheels is available. WHEEL THREAD TURNING LATHE WL1100 For fine boring of pin hole With U-axis tool various borings are available. PISTON PIN HOLE BORING MACHINE TPM400 4

5 CYLINDER LINER IN. & EX. TURNING LATHE CLL125 CRANK JOURNAL & PIN MULTIPLE LATHE CJP120 For machining crank journal & pin with one time set-up For semi & finishing of cylinder liner CRANK JOURNAL LATHE CJL150 Machine Tools for Shipbuilding Industry CRANK PIN LATHE CPL800 For semi & finishing of crank journal Swing over bed is 3000mm For semi & finishing of crank pin 5

KNURLING MACHINE KN56 HEAVY DUTY ROLL LATHE TNC56 For semi &

Industry HEAVY DUTY ROLL LATHE TNC100S For semi & finishing of

6 KNURLING MACHINE KN56 HEAVY DUTY ROLL LATHE TNC56 For semi & finishing of middle size roll For notching and lettering of rebar roll Turning center is also available. Turning function is also available Machine Tools for Steel Industry HEAVY DUTY ROLL LATHE TNC100S For semi & finishing of large size roll HEAVY DUTY ROLL LATHE TNC125S Turning center is also available. ROLL BOTH ENDS MACHINING CENTER For milling & center hole machining of roll end face Simultaneous machining of L/R faces by double headstock is available. 6

VERTICAL LATHE FOR TURBINE CASING VT4500 TURBINE

turning of turbine casing Table diameter is 4500

over bed 3300mm Center distance 8000mm Machine

ROTOR LATHE RNC160 For semi & finishing of

7 VERTICAL LATHE FOR TURBINE CASING VT4500 TURBINE ROTOR LATHE TNC165S 7 For in. & ex. turning of turbine casing Table diameter is 4500 mm For semi & finishing of turbine rotor Swing over bed 3300mm Center distance 8000mm Machine tools for Power Generation Industry TURBINE ROTOR LATHE RNC160 For semi & finishing of turbine rotor Swing over bed 3200mm Center distance 18000mm RNC mm

8 8 HONING CENTER HC4 In addition to machining functions and axis machining, inner. & outer. honing are available. Space saving, one time work setting and high accuracy are available. ATC enables storage of several tools in the tool magazine. Several workpieces can be set on the table simultaneously. Machine tool for Hydraulic Equipment CYLINDER BLOCK OF PISTON MOTOR (CONSTRUCTION MACHINE)

LANDING GEAR MACHINING CENTER NB130P HORIZONTAL U-AXIS

eliminate lathes, save space, and concentrate the

Concentrates together IKEGAI s boring techniques With

Machine Tools for Customized Use STEEL PIPE END

9 LANDING GEAR MACHINING CENTER NB130P HORIZONTAL U-AXIS CENTER THS3 Workpiece fixation + U axis tool can eliminate lathes, save space, and concentrate the machining process. Concentrates together IKEGAI s boring techniques With U-axis face plate, various borings are available Other Machine Tools for Customized Use STEEL PIPE END THREADING MACHINE Pipe comes through headstock (from back side) It is chucked at head stock and tailstock (inner chucking) 9

MAX. TABLE LOAD 4,000 kg DISTANCE, TABLE

10 TRAIN WHEEL SHAFT HOLE MACHINING LATHE VT1100 Turning of wheel face & boss hole (also honing) is available. Space saving design & superior operation is available. TABLE DIAM. 1,250 mm -STROKE LEFT-RIGHT 100 1,100 mm -STROKE 700 mm RAM SECTION mm DISTANCE, FLOOR TO TABLE SURFACE 880 mm MAX. TABLE LOAD 4,000 kg DISTANCE, TABLE SURFACE TO RAM (If table thickness is 1500 mm) 850 / 1,050 / 1,300 mm 10

TRAIN WHEEL BREAK DISK LATHE Machining of disk faces

SWING OVER BED SWING OVER SADDLE CENTER DISTANCE

11 TRAIN WHEEL BREAK DISK LATHE Machining of disk faces and shaft part is available. Turning of all 4 disk faces simultaneously can be achieved by using 2 saddles. SWING OVER BED SWING OVER SADDLE CENTER DISTANCE SUPPORTABLE WEIGH 1, 500 mm 1, 050 mm 2,150 mm 7,000 kg MAIN SPINDLE SPEED 1 RANGE min ¹ MAIN MOTOR AC 18.5/22 kw 11

TRAIN WHEEL THREAD TURNING LATHE WL1100 This machine is

Machining of both R / L wheel threads at one time is

WHEEL TREAD DIAMETER (FINISHING) 600 1,130 mm WHEEL

FLOOR FACE PLATE DISTANCE 1,067 / 1,435 / 1,676 mm 125

12 TRAIN WHEEL THREAD TURNING LATHE WL1100 This machine is for turning of wheel threads. Machining of both R / L wheel threads at one time is available by using 2 saddles. WHEEL TREAD DIAMETER (FINISHING) 600 1,130 mm WHEEL GAUGE RIM THICKNESS SHAFT LENGTH CENTER HEIGHT ABOVE FLOOR FACE PLATE DISTANCE 1,067 / 1,435 / 1,676 mm mm 1,280 2,280 / 1,650 2,650 / 1,890 2,890 mm 690 mm 2,280 3,700 mm 70 min ¹ MAIN MOTOR OUTPUT AC 45/37 kw 2 12

MOTOR ARMATURE TURNING / NOTCHING MACHINE This

OVER BED 730 mm NOTCHING DIMENSION WIDTH 0.6 1.

13 MOTOR ARMATURE TURNING / NOTCHING MACHINE This machine is for turning & notching of motor armature (for train). Each groove s strain can be detected by optical detector. COMMUTATOR DIAM mm COMMUTATOR SHAFT LENGTH 550 1,600 mm SWING OVER BED 730 mm NOTCHING DIMENSION WIDTH mm / LENGTH mm DEPTH mm / CHAMFERING mm SPINDLE SPEED TURNING STEPLESS min ¹ NOTCHING STEPLESS min ¹ 13

DIESEL LOCOMOTION ENGINES PISTON PIN HOLE FINE

hole Straight, taper and radius machining are

MAIN SPINDLE HEAD TO TABLE UPPER FACE MAIN SPINDLE

(TABLE FRONT-REAR) Z STROKE (TABLE RIGHT-LEFT) U

14 DIESEL LOCOMOTION ENGINES PISTON PIN HOLE FINE BORING MACHINE TPM 400 For fine boring of piston pin hole Straight, taper and radius machining are available by eccentric type U-axis tool. MAIN SPINDLE HEAD TO TABLE UPPER FACE MAIN SPINDLE HEAD TO TAIL STOCK HEAD WORK PISTON RANK STROKE (TABLE FRONT-REAR) Z STROKE (TABLE RIGHT-LEFT) U STROKE (AS PER TOOL LENGTH) 450 mm 800 1,650mm mm 200 mm 900 mm MAX. 5 mm 14

available. WORK MAX. DIAM. WORK LENGTH WORK MAX.

15 CYLINDER LINER IN.& EX. MACHINING LATHE CLL 125 For turning cylinder liner inner. & outer. diam. Long stroke, highly rigid & accurate boring is available. WORK MAX. DIAM. WORK LENGTH WORK MAX. WEIGHT BORING BAR STROKE FINE BORING DIAM. 1,800 mm 4,800 mm 20,000 kg 4,000 mm 700 1,080 mm 15

Accurate cutting of heavy, large and odd shaped workpiece is

16 CRANK JOURNAL LATHE CJL150 Heavy lathe for semi & finishing of crank shaft journals. Accurate cutting of heavy, large and odd shaped workpiece is available. SWING OVER BED CENTER DISTANCE MAX. WORK DIAM. WORK LENGTH WORK WEIGHT 3,000 mm 10,000 mm 2,800 mm 9,000 mm 60,000 kg 16

17 CRANK JOURNAL LATHE CJL140 Heavy lathe for semi & finishing of crank shaft journals. Accurate cutting of heavy, large and odd shaped workpiece is available. SWING OVER BED 2,800 mm CENTER DISTANCE 8,200 mm WORK TURNING RADIUS 860 1,330 mm WORK LENGTH 8,050 mm WORK WEIGHT 50,000 kg 17

18 CRANK JOURNAL LATHE CJL210 Heavy lathe for semi & finishing of crank shaft journals. Accurate cutting of super heavy, large and odd shaped workpiece is available. MAX. JOURNAL DIAM. 800 mm 730 mm MAX. WORK DIAM. 3,200 mm WORK LENGTH 12,000 mm MAX. WORK WEIGHT 150,000 kg ( W/STEADY RESTS) 18

19 CRANK PIN LATHE 800 This machine is for semi & finishing of crank pins. Space saving design & flexible machine for middle size crank shafts. TURNING DIAM. CENTER HIGHT OVER SADDLE TURNING RING INNER DIAM. MACHINING RANGE OF CRANK PIN X-AXIS STROKE Z-AXIS STROKE 2,300 mm 1,780 mm 800 mm mm 500 mm 1,000 mm 19

20 CRANK PIN LATHE 880 This machine is for semi & finishing of crank pins. Flexible machine for large size crank shafts. TURNING DIAM. CENTER HIGHT OVER SADDLE TURNING RING INNER DIAM. MAX. CRANK PIN DIAM. X-AXIS STROKE Z-AXIS STROKE 2,660 mm 1,850 mm 880 mm mm 1,100 mm 8,000 mm 20

SWING OVER BED CENTER HIGHT CENTER DISTANCE MAX. WEIGHT BETWEEN CENTERS MAX. CRANK JOURNAL DIAM. MAX. CRANK PIN DIAM.

21 CRANK SHAFT JOURNAL & PIN MULTIPLE LATHE CJP120 This machine can cut both crank journals and pins. Only one time set-up can cut the machining process in half. SWING OVER BED CENTER HIGHT CENTER DISTANCE MAX. WEIGHT BETWEEN CENTERS MAX. CRANK JOURNAL DIAM. MAX. CRANK PIN DIAM. TURNING RING SPEED 2,150 mm 1,450 mm 8,000 mm 25,000 kg mm mm (Adopts Hydrostatic bearing for main spindle) min ¹ 21

lettering are available. CENTER HIGHT CENTER DISTANCE -STROKE -STROKE NO.

22 KNURLING MACHINE KN56 This machine is for notching of rebar roll. Straight, incline, screw, and other various types of notching and lettering are available. CENTER HIGHT CENTER DISTANCE -STROKE -STROKE NO. OF CONTROL AXES 560 mm 2,000 mm 360 mm 1,700 mm 5 ALL AXIS BED SIZE W650 H500 L4,300 mm 22

23 HEAVY DUTY ROLL LATHE TNC56 High accuracy CNC roll lathe with a rigid 3 guide-ways bed Turning center is also available. SWING OVER BED 1,220 mm CENTER HEIGHT 610 mm CENTER DISTANCE 3,500 mm MAX. SUPPORTABLE WEIGHT 7,000 kg CUTTING FORCE 34,300 N (3,500 kg) 23

24 HEAVY DUTY ROLL LATHE TNC100S High accuracy CNC roll lathe with a rigid 4 guide-ways bed For semi & finishing of rolls SWING OVER BED 2,100 mm CENTER DISTANCE 6,000 mm MAX. SUPPORTABLE WEIGHT 45,000 kg CUTTING FORCE 68,600 N (7,000 kg) 24

SUPPORTABLE WEIGHT 70,000 kg CUTTING FORCE

25 HEAVY DUTY ROLL LATHE TNC125S High accuracy CNC roll lathe with a rigid 4 guide-ways bed. Turning center is also available. SWING OVER BED 2,600 mm CENTER HEIGHT 1,300 mm CENTER DISTANCE 10,000 mm MAX SUPPORTABLE WEIGHT 70,000 kg CUTTING FORCE 12 STATIONS DRUM TYPE TURRET 68,600 N (7,000 kg) DOUBLE STAY TYPE TOOL POST 98,000 N (10,000 kg) 25

26 ROLL BOTH ENDS MACHINING CENTER For milling & center hole machining of roll end faces Simultaneous machining of L/R faces by double headstock is available. CENTER HEIGHT OVER BED 745mm when SUPPORT DIAM. 450 mm CENTER DISTANCE 6,700 mm -AXIS STROKE 525 mm -AXIS STROKE 2,250 mm Y-AXIS STROKE 450 mm ROLL LENGTH 2,000 6,000 mm 26

27 LARGE SIZE CONVENTIONAL LATHE ANC100S This CNC lathe is for roll and general accurate & rigid shaft work use. Various options are available as per user s requests. TURN. DIAM. OVER BED CENTER DISTANCE 2,600 mm 10,000 mm X-AXIS STROKE 1,025 mm Z-AXIS STROKE 10,100 mm MAX. SUPPORT.WEIGHT 30,000 kg 27

VERTICAL LATHE FOR TURBINE CASING VT4500 For

are adopted for easy operation. TABLE DIAM. MAX.

28 VERTICAL LATHE FOR TURBINE CASING VT4500 For turning power station turbine casing inner. & outer. diam. Digital CCD camera at tool, Capt. tool & holder comb. management, etc. are adopted for easy operation. TABLE DIAM. MAX.TURNING DIAM. MAX.TURNING HEIGHT MIN.BORING DIAM. RAM SECTION MAX. TABLE LOAD MAX. CUTTING POWER (WHEN RAM COMES OUT 800 mm) 4,500 mm 5,000 mm 4,000 mm 425 mm mm 40,000 kg 4,500 kg 28

29 TURBINE ROTOR LATHE TNC165S For semi & finishing of turbine rotors High accurate turning of large & heavy workpiece is available. SWING OVER BED CENTER DISTANCE -AXIS STROKE -AXIS STROKE MAX. SUPPORTABLE WEIGHT 3,300 mm 8,000 mm 800 mm 8,000 mm 70,000 kg 29

30 TURBINE ROTOR LATHE RNC160 For semi & finishing of turbine rotors High accurate turning of large & heavy workpiece is available. SWING OVER BED 3,200 mm CENTER DISTANCE 18,000 mm CUTTING FORCE 100 kn MAX. SUPPORT. WEIGHT 120,000 kg (W/STEADY RESTS 210,000 kg) 30

HONING CENTER HC4 In addition general machining

31 HONING CENTER HC4 In addition general machining processing, inner. & outer. honing is also available. Enables high accuracy and reduction of the machining process. MACHINING RANGE mm TABLE LOADABLE WEIGHT 300 kg TABLE SIZE mm ATC MAGAZINE CAPACITY 16 Z-AXIS HONING SPEED Max. 15,000 mm / min 31

32 HORIZONTAL U AXIS CENTER THS 3 Workpiece fixation + U axis tool enables lathe elimination, space saving and concentration of machining process. TABLE LOADABLE WEIGHT TABLE SIZE ATC MAGAZINE CAPACITY U-AXIS STROKE RADIUS X-AXIS STROKE SPINDLE L/R Z-AXIS STROKE SPINDLE B/F SPINDLE REVOLUTION kg mm 6 Max. 50 mm 800 mm 290 mm Max min ¹ 32

33 LANDING GEAR MACHINING CENTER NB130P Concentrates together IKEGAI s boring techniques With U-axis face plate, various borings are available. TABLE SIZE 1,600 1,800 mm MAX. LOADBLE WEIGHT 10,000 kg X-AXIS STROKE Y-AXIS STROKE Z-AXIS STROKE 3,000 mm 2,000 mm 16,000 mm 33

Variety 1889 Only One First Japanese lathe Made by IKEGAI (1889) IKEGAI CORPORATION 920-52 Serizawa,

34 Variety 1889 Only One First Japanese lathe Made by IKEGAI (1889) IKEGAI CORPORATION Serizawa, Namegata, Ibaraki, JAPAN Tel: Fax:

TUR 6MN WITH LOADING CRANES. TUR 4MN 3000 x

TUR 6MN WITH LOADING CRANES. TUR 4MN 3000 x TUR 4MN 3000 x 22 000 TUR 6MN WITH LOADING CRANES This lathe, produced for American client, has a unique bed configuration. It consists of two independent beds mounted on a special foundation. This solution